Aluminum veneer conveying and discharging mechanism
By designing an aluminum panel conveying and unloading mechanism, and utilizing gravity sensors and motor-driven automated stacking and pushing mechanisms, the problem of time-consuming and labor-intensive manual stacking was solved, and efficient automated unloading of aluminum panels was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU KELIHUA NEW MATERIALS CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-05-15
AI Technical Summary
The existing aluminum panel conveying device requires manual stacking during the unloading process, which is time-consuming, labor-intensive, and increases labor costs, thus reducing the unloading and stacking progress.
An aluminum panel conveying and unloading mechanism was designed, including a dragging and placing mechanism, a lifting mechanism, a pushing mechanism, a translation mechanism, and a transmission mechanism. Through gravity sensors and controllers, in conjunction with telescopic motors and rotary motors, automated aluminum panel stacking and pushing are achieved.
It enables rapid and automated stacking and collection of aluminum panels, improving material handling efficiency, reducing labor costs, and ensuring production continuity and product quality.
Smart Images

Figure CN224242210U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum single-panel conveying technology, and in particular relates to an aluminum single-panel conveying and unloading mechanism. Background Technology
[0002] The conveying system plays a crucial role in the production and processing of aluminum panels. Belt conveyors are widely used for raw material transport, finished product transport, and connections between production lines. They improve production efficiency, reduce labor intensity, and provide strong support for aluminum panel production and processing. The belt conveyor drives a drive roller to rotate, which in turn moves the belt. Aluminum panels are placed on the belt and move forward with it, eventually being transported to the designated location. During the conveying process, idlers provide support and guidance, while tensioning and correction devices ensure smooth belt operation and stable movement along the predetermined track.
[0003] Conveying devices efficiently transport aluminum panels from one location to another, automating the production process. This significantly improves production efficiency, reduces the tediousness and time-consuming manual handling, and precisely positions the panels during processing, ensuring accurate placement within the equipment. This helps guarantee processing precision and product quality. Conveying devices are typically adaptable, capable of handling aluminum panels of different sizes, shapes, and weights. This makes them widely applicable in aluminum panel processing. In summary, conveying devices play a crucial role in aluminum panel processing, improving production efficiency, ensuring processing precision and product quality, and facilitating maintenance. However, a problem with this technology is that the process of conveying and unloading aluminum panels requires stacking and collecting them. Conventional methods involve manual stacking, which is time-consuming, labor-intensive, and costly, and also slows down the stacking progress. Utility Model Content
[0004] In view of the problems existing in the prior art, this utility model provides an aluminum single-panel conveying and unloading mechanism that can overcome or at least partially solve the above problems.
[0005] This utility model is implemented as follows: an aluminum single-panel conveying and unloading mechanism includes a conveying table, a support plate, and a placement table. The support plate is located at the front of the conveying table and is fixedly connected to the front of the conveying table. The placement table is located at the right side of the support plate, and the left side of the placement table is horizontally aligned with the right side of the support plate. The inner cavity of the support plate is provided with a dragging and placing mechanism for use with the aluminum single-panel. The front side of the top of the dragging and placing mechanism is provided with a lifting mechanism for use with the dragging and placing mechanism. The left side of the support plate is provided with a pushing mechanism for use with the dragging and placing mechanism. The left side of the conveying table is provided with a translation mechanism for use with the pushing mechanism. The left side of the conveying table is provided with a transmission mechanism for use with the translation mechanism.
[0006] To improve the material handling and placement effect of aluminum panels, preferably, the placement mechanism includes a housing, a gravity sensor, and a controller. The housing is located inside the support plate, the gravity sensor is located at the top of the housing cavity and fixedly connected to the inner wall of the housing, and the controller is located at the bottom of the housing and fixedly connected to the bottom of the housing. The controller and the gravity sensor are electrically connected. By setting the placement mechanism, the housing can achieve the effect of rapid material collection and real-time weighing of aluminum panels through the cooperation of the controller and the gravity sensor. By setting a specific threshold for the controller, the weight of the aluminum panels stacked on the surface of the housing can be counted by the gravity sensor.
[0007] To improve the stacking effect of aluminum panels, preferably, the lifting mechanism includes a telescopic motor, a connecting block, and a moving block. The telescopic motor is located at the top of the inner cavity of the support plate and is fixedly connected to the inner wall of the support plate. The connecting block is located at the bottom output end of the telescopic motor and is fixedly connected to the output end of the telescopic motor. The moving block is located at the bottom of the connecting block and is fixedly connected to the bottom of the connecting block. The rear side of the moving block is fixedly installed to the front side of the housing by bolts. The telescopic motor and the controller are electrically connected by a connecting line. By setting up the lifting mechanism, when the weight of the aluminum panels stacked on the housing reaches various different thresholds, the controller can output to the telescopic motor. Thus, through the cooperation of the telescopic motor, the connecting block, and the moving block, the effect of driving the dragging mechanism to move up and down in real time can be achieved, thereby improving the stacking effect of aluminum panels.
[0008] To improve the material collection effect of aluminum single-panel stacking, preferably, the pushing mechanism includes a push plate, a crossbar, and a moving plate. The push plate is located on the left side of the support plate and is horizontally aligned with the left side of the housing. The crossbar is located on the left side of the push plate and is fixedly connected to the left side of the push plate. The moving plate is located on the rear side of the crossbar and is fixedly connected to the rear side of the crossbar. By setting up the pushing mechanism, after the lifting mechanism drives the dragging mechanism to move to a certain extent, the crossbar and the push plate can work together to quickly drag multiple aluminum single-panels stacked on the housing to the top of the placement platform.
[0009] To improve the efficiency of the pushing mechanism, preferably, the translation mechanism includes a connecting gear, a lead screw, and a limiting plate. The connecting gear is located on the left side of the conveyor table and is movably connected to the left side of the conveyor table via a rotating shaft. The lead screw is located on the left side of the connecting gear and is fixedly connected to the left side of the connecting gear. The right side of the limiting plate is fixedly connected to the left side of the conveyor table. The left side of the lead screw is movably connected to the inner wall of the limiting plate via a rotating shaft. The surface of the lead screw is threadedly connected to the bushing on the inner wall of the moving plate. By setting up the translation mechanism, the lead screw can quickly drive the pushing mechanism to move stably through its interaction with the moving plate, avoiding the situation where the aluminum panels cannot be pushed after being stacked to a certain extent.
[0010] To improve the driving effect of the translation mechanism, preferably, the transmission mechanism includes a rotary motor, a transmission gear, and a mounting plate. The rotary motor is located on the left side of the conveyor table, the transmission gear is located at the output end of the rotary motor on the right side and is fixedly connected to the output end of the rotary motor, the front side of the transmission gear meshes with the rear side of the connecting gear, the mounting plate is located at the rear side of the rotary motor and is fixedly connected to the rotary motor, and the right side of the mounting plate is fixedly connected to the left side of the conveyor table. By setting the transmission mechanism, the rotary motor can achieve the function of quickly driving the translation mechanism through the mutual cooperation of the transmission gear and the connecting gear.
[0011] To improve the stability of the dragging mechanism, preferably, sliders are fixedly connected to both the left and right sides of the front side of the housing, and I-shaped rods are movably connected to the inner cavity of the sliders. The rear side of the I-shaped rods is fixedly connected to the front side of the support plate. By setting the sliders and I-shaped rods, the I-shaped rods can assist the housing in moving stably through their cooperation with the sliders.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This invention utilizes a conveyor platform, support plate, placement platform, dragging and dropping mechanism, lifting mechanism, pushing mechanism, translation mechanism, and transmission mechanism. Based on the varying weights of multiple aluminum panels, a threshold and upper limit are set for the controller. When the conveyor platform transports a single aluminum panel to the top of the housing, the panel comes into contact with a gravity sensor. The gravity sensor then transmits real-time data to the controller. Upon receiving the data, the controller makes a judgment and simultaneously drives a telescopic motor. The telescopic motor extends and retracts according to the controller's commands. During this process, the telescopic motor, through the cooperation of connecting blocks and moving blocks, moves the housing. When multiple aluminum panels are transported to the top of the housing via the conveyor platform, the telescopic motor repeats the above operation, continuously moving the housing downwards. When the aluminum panels are stacked to the upper threshold, the controller deactivates the telescopic mechanism. The motor, when started, drives the transmission gear through its telescopic end. This transmission gear, in turn, rotates the connecting gear through its meshing connection. The connecting gear, in turn, rotates the lead screw. The lead screw, through its threaded connection with the moving plate, moves the moving plate horizontally. During this movement, the moving plate, through the cooperation of the crossbar and push plate, pushes multiple stacked aluminum panels to the top of the placement platform. This achieves rapid stacking and collection of aluminum panels, solving the problem of manually collecting and stacking aluminum panels during conveyor feeding, which is time-consuming, labor-intensive, and costly, and also reduces the stacking progress. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0015] Figure 2 This is a schematic diagram of the stacking of aluminum single panels provided in this embodiment of the utility model;
[0016] Figure 3 This is a schematic diagram of the pushing mechanism provided in this embodiment of the utility model;
[0017] Figure 4 These are multi-angle display diagrams provided by embodiments of this utility model;
[0018] Figure 5 This is a schematic diagram of the combination of drag-and-drop mechanism, lifting mechanism, pushing mechanism, translation mechanism and transmission mechanism provided in this embodiment of the utility model.
[0019] In the diagram: 1. Conveyor table; 2. Support plate; 3. Placement table; 4. Drag and drop mechanism; 5. Lifting mechanism; 6. Pushing mechanism; 7. Translation mechanism; 8. Transmission mechanism; 401. Housing; 402. Gravity sensor; 403. Controller; 501. Telescopic motor; 502. Connecting block; 503. Moving block; 601. Push plate; 602. Crossbar; 603. Moving plate; 701. Connecting gear; 702. Lead screw; 703. Limiting plate; 801. Rotary motor; 802. Transmission gear; 803. Mounting plate; 9. Slider; 10. I-shaped rod. Detailed Implementation
[0020] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0021] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0022] like Figures 1 to 5As shown in the figure, an aluminum single-panel conveying and unloading mechanism provided in this embodiment of the utility model includes a conveying platform 1, a support plate 2, and a placement platform 3. The support plate 2 is located on the front side of the conveying platform 1 and is fixedly connected to the front side of the conveying platform 1. The placement platform 3 is located on the right side of the support plate 2, and the left side of the placement platform 3 is horizontally aligned with the right side of the support plate 2. The inner cavity of the support plate 2 is provided with a dragging and placing mechanism 4 for use with aluminum single panels. The front side of the top of the dragging and placing mechanism 4 is provided with a lifting mechanism 5 for use with the dragging and placing mechanism 4. The left side of the support plate 2 is provided with a pushing mechanism 6 for use with the dragging and placing mechanism 4. The left side of the conveying platform 1 is provided with a translation mechanism 7 for use with the pushing mechanism 6. The left side of the conveying platform 1 is provided with a transmission mechanism 8 for use with the translation mechanism 7. Structure 4 includes a housing 401, a gravity sensor 402, and a controller 403. The housing 401 is located inside the support plate 2. The gravity sensor 402 is located at the top of the housing 401 and is fixedly connected to the inner wall of the housing 401. The controller 403 is located at the bottom of the housing 401 and is fixedly connected to the bottom of the housing 401. The controller 403 and the gravity sensor 402 are electrically connected. By setting a drag-and-drop mechanism 4, the housing 401 can achieve the effect of rapid material collection and real-time weighing of aluminum panels through the cooperation of the controller 403 and the gravity sensor 402. By setting a specific threshold for the controller 403, the gravity sensor 402 can be used to weigh the aluminum panels stacked on the surface of the housing 401. The lifting mechanism 5 includes a telescopic motor 501, a connecting block 502, and a moving block 503. The telescopic motor 501 is located at the top of the inner cavity of the support plate 2 and is fixedly connected to the inner wall of the support plate 2. The connecting block 502 is located at the output end of the telescopic motor 501 and is fixedly connected to the output end of the telescopic motor 501. The moving block 503 is located at the bottom of the connecting block 502 and is fixedly connected to the bottom of the connecting block 502. The rear side of the moving block 503 is fixedly installed to the front side of the housing 401 by bolts. The telescopic motor 501 is electrically connected to the controller 403 via a connecting wire. By setting up the lifting mechanism 5, when the weight of the aluminum panels stacked on the housing 401 reaches various different thresholds, the controller 403 can control the telescopic motor 501. The output is achieved through the cooperation of the telescopic motor 501, connecting block 502, and moving block 503, thereby driving the dragging mechanism 4 to move up and down in real time, thus improving the stacking effect of aluminum panels. The pushing mechanism 6 includes a push plate 601, a crossbar 602, and a moving plate 603. The push plate 601 is located on the left side of the support plate 2 and is horizontally aligned with the left side of the housing 401. The crossbar 602 is located on the left side of the push plate 601 and is fixedly connected to the left side of the push plate 601. The moving plate 603 is located on the rear side of the crossbar 602 and is fixedly connected to the rear side of the crossbar 602. By setting the pushing mechanism 6, after the dragging mechanism 4 is moved to a certain extent by the lifting mechanism 5, the crossbar 602 and the push plate 601 can cooperate to move the dragging mechanism 4 up and down.To achieve the effect of quickly dragging multiple aluminum panels stacked on the housing 401 to the top of the placement platform 3, the translation mechanism 7 includes a connecting gear 701, a lead screw 702, and a limiting plate 703. The connecting gear 701 is located on the left side of the conveyor platform 1 and is movably connected to the left side of the conveyor platform 1 via a rotating shaft. The lead screw 702 is located on the left side of the connecting gear 701 and is fixedly connected to the left side of the connecting gear 701. The right side of the limiting plate 703 is fixedly connected to the left side of the conveyor platform 1. The left side of the lead screw 702 is movably connected to the inner wall of the limiting plate 703 via a rotating shaft. The surface of the lead screw 702 is threadedly connected to the bushing on the inner wall of the moving plate 603. By setting up the translation mechanism 7, the lead screw 702 can quickly drive the pushing mechanism 6 to move stably by cooperating with the moving plate 603, avoiding the situation where the aluminum panels cannot be pushed after being stacked to a certain extent. The transmission mechanism 8 includes a rotary motor 801, a transmission gear 802, and a mounting plate 803. A rotary motor 801 is located on the left side of the conveyor table 1. A transmission gear 802 is located at the output end of the rotary motor 801 on the right side and is fixedly connected to the output end of the rotary motor 801. The front side of the transmission gear 802 meshes with the rear side of the connecting gear 701. A mounting plate 803 is located at the rear side of the rotary motor 801 and is fixedly connected to the rotary motor 801. The right side of the mounting plate 803 is fixedly connected to the left side of the conveyor table 1. By setting the transmission mechanism 8, the rotary motor 801 can quickly drive the translation mechanism 7 through the mutual cooperation of the transmission gear 802 and the connecting gear 701. Slider 9s are fixedly connected to the left and right sides of the front side of the housing 401. An I-shaped rod 10 is movably connected to the inner cavity of the slider 9. The rear side of the I-shaped rod 10 is fixedly connected to the front side of the support plate 2. By setting the slider 9 and the I-shaped rod 10, the I-shaped rod 10 can assist the housing 401 to move stably through mutual cooperation with the slider 9.
[0023] The working principle of this utility model:
[0024] In use, the threshold of controller 403 is set according to the different weights of multiple aluminum panels, and an upper limit is set for the threshold. When the conveyor 1 transports a single aluminum panel to the top of housing 401, the aluminum panel will come into contact with gravity sensor 402. At this time, gravity sensor 402 will transmit real-time data to controller 403. After receiving the data, controller 403 will make a judgment and simultaneously drive telescopic motor 501 for use. Telescopic motor 501 will extend and retract according to the instructions transmitted by controller 403. During the extension and retraction process, telescopic motor 501 will drive housing 401 to move through the cooperation of connecting block 502 and moving block 503. When multiple aluminum panels are transported to the top of housing 401 by conveyor 1, telescopic motor 501 will repeat the above operation to drive housing 401 downward. As the aluminum panels continue to move, when the stack reaches the upper limit of the threshold, the controller 403 will shut down the telescopic motor 501. At this time, the rotary motor 801 will be started. The rotary motor 801 will drive the transmission gear 802 to rotate through its telescopic end. During the rotation of the transmission gear 802, it will drive the connecting gear 701 to rotate through the meshing connection. During the rotation of the connecting gear 701, it will drive the lead screw 702 to rotate. During the rotation of the lead screw 702, it will drive the moving plate 603 to move horizontally through the threaded connection with the moving plate 603. When the moving plate 603 moves horizontally, it will push the stacked aluminum panels to the top of the placement platform 3 through the cooperation of the crossbar 602 and the push plate 601, thereby achieving the effect of quickly stacking and collecting aluminum panels.
[0025] The specific models and specifications of the conveyor platform 1, gravity sensor 402, controller 403, telescopic motor 501, connecting gear 701, rotary motor 801 and transmission gear 802 proposed in this application need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0026] The wiring connection methods and control methods of the conveyor platform 1, gravity sensor 402, controller 403, telescopic motor 501 and rotary motor 801 proposed in this application are all existing technologies in this field, and therefore will not be described in detail.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.
Claims
1. An aluminum single-panel conveying and unloading mechanism, comprising a conveying table (1), a support plate (2), and a placement table (3), characterized in that: The support plate (2) is located on the front side of the conveyor table (1) and is fixedly connected to the front side of the conveyor table (1). The placement platform (3) is located on the right side of the support plate (2). The left side of the placement platform (3) is horizontally aligned with the right side of the support plate (2). The inner cavity of the support plate (2) is provided with a drag-and-drop mechanism (4) for use with aluminum single panels; The front side of the top of the dragging mechanism (4) is provided with a lifting mechanism (5) that works in conjunction with the dragging mechanism (4); The left side of the support plate (2) is provided with a pushing mechanism (6) that works in conjunction with the dragging mechanism (4); The left side of the conveyor table (1) is provided with a translation mechanism (7) that works in conjunction with the pushing mechanism (6); The left side of the conveyor platform (1) is provided with a transmission mechanism (8) that works in conjunction with the translation mechanism (7).
2. The aluminum single-panel conveying and unloading mechanism as described in claim 1, characterized in that: The drag-and-drop mechanism (4) includes a housing (401), a gravity sensor (402), and a controller (403). The housing (401) is located in the inner cavity of the support plate (2). The gravity sensor (402) is located at the top of the inner cavity of the housing (401) and is fixedly connected to the inner wall of the housing (401). The controller (403) is located at the bottom of the housing (401) and is fixedly connected to the bottom of the housing (401). The controller (403) is electrically connected to the gravity sensor (402).
3. The aluminum single-panel conveying and unloading mechanism as described in claim 2, characterized in that: The lifting mechanism (5) includes a telescopic motor (501), a connecting block (502), and a moving block (503). The telescopic motor (501) is located at the top of the inner cavity of the support plate (2) and is fixedly connected to the inner wall of the support plate (2). The connecting block (502) is located at the output end of the bottom of the telescopic motor (501) and is fixedly connected to the output end of the telescopic motor (501). The moving block (503) is located at the bottom of the connecting block (502) and is fixedly connected to the bottom of the connecting block (502). The rear side of the moving block (503) is fixedly installed to the front side of the housing (401) by bolts. The telescopic motor (501) and the controller (403) are electrically connected by a connecting line.
4. The aluminum single-panel conveying and unloading mechanism as described in claim 2, characterized in that: The pushing mechanism (6) includes a push plate (601), a crossbar (602) and a moving plate (603). The push plate (601) is located on the left side of the support plate (2) and is horizontally aligned with the left side of the housing (401). The crossbar (602) is located on the left side of the push plate (601) and is fixedly connected to the left side of the push plate (601). The moving plate (603) is located on the rear side of the crossbar (602) and is fixedly connected to the rear side of the crossbar (602).
5. The aluminum single-panel conveying and unloading mechanism as described in claim 4, characterized in that: The translation mechanism (7) includes a connecting gear (701), a lead screw (702), and a limiting plate (703). The connecting gear (701) is located on the left side of the conveyor table (1) and is movably connected to the left side of the conveyor table (1) via a rotating shaft. The lead screw (702) is located on the left side of the connecting gear (701) and is fixedly connected to the left side of the connecting gear (701). The right side of the limiting plate (703) is fixedly connected to the left side of the conveyor table (1). The left side of the lead screw (702) is movably connected to the inner wall of the limiting plate (703) via a rotating shaft. The surface of the lead screw (702) is threadedly connected to the bushing of the inner wall of the moving plate (603).
6. The aluminum single-panel conveying and unloading mechanism as described in claim 5, characterized in that: The transmission mechanism (8) includes a rotary motor (801), a transmission gear (802), and a mounting plate (803). The rotary motor (801) is located on the left side of the conveyor table (1). The transmission gear (802) is located at the output end of the rotary motor (801) on the right side and is fixedly connected to the output end of the rotary motor (801). The front side of the transmission gear (802) meshes with the rear side of the connecting gear (701). The mounting plate (803) is located at the rear side of the rotary motor (801) and is fixedly connected to the rotary motor (801). The right side of the mounting plate (803) is fixedly connected to the left side of the conveyor table (1).
7. The aluminum single-panel conveying and unloading mechanism as described in claim 2, characterized in that: The left and right sides of the front side of the housing (401) are fixedly connected to sliders (9), and the inner cavity of the sliders (9) is movably connected to I-shaped rods (10). The rear side of the I-shaped rods (10) is fixedly connected to the front side of the support plate (2).