Endless rope winch rope changing device

Abstract

The utility model discloses an endless rope winch rope changing device which comprises a flat car, foundation seats are symmetrically and vertically arranged above the flat car, a hydraulic motor is installed on the outer side of one side of each foundation seat, rope discs are arranged on the inner sides of the two sides of each foundation seat, a roller is installed between the rope discs on the two sides, and the rope discs and the roller are driven by the hydraulic motors. The hydraulic motor is connected with a hydraulic station through a hydraulic rubber pipe, and the foundation base and the flat car are connected and fixed through a foundation base clamping plate. The rope disc can be separated from the steel wire rope conveniently, and the rope disc can be reused.

Description

Technical Field

[0001] This utility model relates to the field of endless rope winch technology, and in particular to a rope changing device for an endless rope winch. Background Technology

[0002] The auxiliary transportation in the mine mainly uses endless rope winches. The service life of the endless rope winch wire rope in the mine is generally 1 year, and the endless rope winch wire rope needs to be replaced on average once a month.

[0003] However, the process of laying new wire ropes first and then removing old wire ropes has the following problems: 1. Low work efficiency. Laying new wire ropes requires two shifts, affecting the underground material handling work. Removing old wire ropes is expected to require five shifts, and the removal of old wire ropes generally takes a long time, affecting standardized underground work; 2. Large number of personnel required. Laying new wire ropes requires 10 people, and removing old wire ropes requires 6 people per shift; 3. High labor intensity for workers. The endless rope winch has many supports and pressure rollers. Workers need to remove the old wire rope from the supports and pressure rollers, insert the new wire rope into the supports and pressure rollers, remove the old wire rope from the drive wheel, and wind the new wire rope into the drive wheel. All of the work is done manually, resulting in high labor intensity. Utility Model Content

[0004] In order to overcome the defects of the existing technology, the purpose of this utility model is to provide a rope changing device for an endless rope winch.

[0005] The technical solution adopted in this utility model is:

[0006] A rope changing device for an endless rope winch includes a flatbed trolley 6. A base 5 is symmetrically and vertically arranged on the top of the flatbed trolley 6. A hydraulic motor 4 is installed on the outer side of one side of the base 5, and rope reels 1 are arranged on the inner sides of both sides. A roller 2 is installed between the two rope reels 1. The rope reels 1 and the roller 2 are driven by the hydraulic motor 4. The hydraulic motor 4 is connected to a hydraulic station through a hydraulic hose. The base 5 and the flatbed trolley 6 are connected and fixed by a base clamp 7.

[0007] The outer side of the rope reel 1 is a circular ring structure. An iron plate is welded to the center of the rope reel 1. Processing holes are machined on the iron plate in a circular pattern, which are concentrically arranged with the circular ring structure on the outer side of the rope reel 1.

[0008] The roller 2 has inward flanges 8 welded on both sides, and the inward flanges 8 have machining holes.

[0009] The roller 2 is provided with bearing housing 2 10 and bearing housing 1 9 at both ends, and bearing housing 2 10 is connected to the hydraulic motor 4.

[0010] The bearing housing 2 10 and bearing housing 1 9 have the same structure, including a pin 11, a bearing housing shell 12, a bearing 13, and a pressure cap 14, respectively. The bearing 13 is installed inside the bearing housing shell 12, and the pin 11 is installed on one side of the bearing 13 and the pressure cap 14 is installed on the other side.

[0011] The beneficial effects of this utility model are:

[0012] The base and flatbed of this utility model are fixed by a base clamping plate design, which facilitates disassembly.

[0013] This invention uses a hydraulic motor drive, which can change the speed of the rope reel by adjusting the control valve, making it highly versatile.

[0014] The rope reel of this utility model is designed to be detachable, which makes it easy for the rope reel to be separated from the wire rope and to be reused. Attached image description:

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the rope reel of this utility model.

[0017] Figure 3 This is a schematic diagram of the roller of this utility model.

[0018] Figure 4 This is a schematic diagram of the bearing housing of this utility model.

[0019] Figure 5 This is a schematic diagram of the motor mount of this utility model.

[0020] Figure 6 This is a schematic diagram of the base of this utility model.

[0021] Figure 7 This is a schematic diagram of the clamping plate of this utility model. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1As shown, a rope changing device for an endless rope winch comprises several parts, including a rope reel 1, a drum 2, a bearing housing, a motor housing 3, a hydraulic motor 4, a hydraulic station, and a base 5. The waste steel wire rope recycling device is fixed to a flatbed cart 6 via a base clamp 7. The rope reel 1 and the drum 2 are driven by the hydraulic motor 4. The hydraulic station is fixed to another flatbed cart 6 and connected to the hydraulic motor 4 via a hydraulic hose. The rotation of the rope reel 1 is achieved by controlling the operation.

[0024] The structural diagram of rope reel 1 is shown below. Figure 2 As shown, the rope reel 1 is welded from 50mm angle iron. The outer diameter of the rope reel 1 is 1800mm. A 10mm thick iron plate with a diameter of 500mm is welded to the center of the rope reel 1. Six machining holes with a diameter of φ22mm are machined on the iron plate. The center of the machining holes is distributed on an arc with a diameter of φ264mm.

[0025] The structural diagram of roller 2 is as follows: Figure 3 As shown, roller 2 is made of 10mm iron plate. The outer diameter of roller 2 is φ320mm and the length of roller 2 is 1054mm. Inward flanges 8 are welded on both sides of roller 2. There are 6 machining holes with a diameter of φ22mm on the inward flanges 8.

[0026] The drum 2 is fixed together with the rope reel 1 by bolts. The main purpose of adopting the assembly structure is to facilitate the disassembly of the wire rope on the ground. After the rope reel 1, which has been used to recover the wire rope, is brought to the well, the fixing bolts of the rope reel 1 and the drum 2 are removed, and the drum 2 is pulled out from the wire rope. The wire rope disassembly work is completed. The rope reel 1 and the drum 2 are then reassembled in preparation for the next use of the wire rope recovery device.

[0027] The structural diagram of the bearing housing is as follows: Figure 4 As shown, the main function of the bearing housing is to allow the rope reel 1 to rotate. The bearing housing connected to the hydraulic motor 4 is bearing housing 2 10, and the other bearing housing is bearing housing 1 9. The bearing housing consists of four parts: a pin 11, a bearing housing housing 12, a bearing 13, and a cover 14. The pin 11 has a diameter of φ50mm, and the larger diameter end is welded to the rope reel 1. A groove 15 is machined on the contact surface that mates with the bearing 13. After the bearing 13 is installed, a retaining spring is installed in the groove 15 to limit the movement of the bearing 13.

[0028] The bearing housing 12 is fixed on the base 5 with a fixing hole diameter of φ22mm. The bearing housing 12 has an inner diameter of φ110mm, an outer diameter of φ150mm, and a width of 64mm. The bearing 13 is model 6310. Each bearing 13 housing is equipped with two bearings 13. The bearing 13 has an inner diameter of φ50mm, an outer diameter of φ110mm, and a width of 27mm. The pressure cap 14 is mainly used to restrict the bearings 13. The pressure cap 14 has an outer diameter of φ150mm and a boss diameter of φ110mm. There are four machining holes with a diameter of φ14mm on the pressure cap 14. It is connected to the bearing housing 12 by bolts.

[0029] The structural schematic diagram of motor mount 3 is shown below. Figure 5 As shown, the motor base 3 is welded from a 10mm iron plate. The motor base 3 is 500mm long, 205mm wide, and 470mm high. There are 6 machining holes with a diameter of φ22mm on one side of the motor base 3, which are connected and fixed to the base 5 by bolts. There are 4 machining holes with a diameter of φ18mm on the other side of the motor base 3, which are connected and fixed to the motor by bolts. There is a machining hole with a diameter of φ160mm in the middle part for the insertion of the motor boss.

[0030] like Figure 5 As shown, the overall shape of the motor base 3 is Z-shaped. The structural diagrams of the base 5 and the clamping plate are as follows. Figure 6 , Figure 7 As shown, the base 5 is welded from 100# channel steel. The base 5 is 1900mm long, 1600mm wide, and 918mm high. The base 5 is placed on the flatbed trolley 6, with the clamping plate placed underneath. The base 5 and clamping plate are connected by bolts, fixing the base 5 to the flatbed trolley 6. The base 5 and flatbed trolley 6 are assembled, which is convenient for daily storage of the wire rope recovery device. If the base 5 and flatbed trolley 6 were welded together, it would require occupying one flatbed trolley 6 daily, or the repeated welding would increase the workload. The base 5 and clamping plate have two sets of connection holes to accommodate various types of flatbeds in the well. The width of the 25T flatbed trolley 6 is 1300mm, and the width of the 35T flatbed trolley 6 is 1400mm.

[0031] The base 5 is mainly used to fix the rope reel 1. The bolt holes on the side of the base 5 are used to fix the motor base 3, and the bolt holes at the bottom of the base 5 are used to connect and fix it to the clamping plate, thus fixing the base 5 and the flatbed trolley 6. The bolt holes at the bottom of the base 5 extend beyond the outer edge of the flatbed trolley 6. Two bolt holes are arranged at each of the four corners of the base 5, mainly to accommodate flatbed trolleys 6 of different widths. When fixed to a 25T flatbed trolley 6, the inner bolt hole is used for connection, and when fixed to a 35T flatbed trolley 6, the outer bolt hole is used to ensure that the connecting bolts and the outer edge of the flatbed trolley 6 are properly aligned, preventing excessive distance and movement during operation. The shape and structure of the clamping plate depend on the structure of the bottom of the flatbed trolley 6. Since there are reinforcing ribs at the fixing positions of the wheels at the bottom of the flatbed trolley 6, the clamping plate is designed with a U-shaped structure to ensure that the clamping plate can fit snugly against the bottom of the flatbed trolley 6 at the fixing bolt positions, ensuring fastening strength and meeting usage requirements.

[0032] Hydraulic motor 4 is selected from the auxiliary shaft maneuvering system's pusher motor. This motor is a piston motor with an output shaft diameter of φ50mm and four φ22mm fixing bolt holes. The hydraulic pump station is a continuous rope winch hydraulic station. The oil pump of this hydraulic station is a gear pump, located inside the oil tank. The oil pump and motor are connected via oil pipes. The hydraulic transmission allows for motor speed adjustment via control valves, offering better applicability compared to electric motor and gearbox transmissions.

[0033] The working principle of this utility model:

[0034] Before operation, the new wire rope is suspended from the roof of the endless rope winch near the head roadway using a universal connector. The shuttle car is parked and locked near the head roadway. The clamps on the shuttle car are removed, and the two ends of the wire rope are pulled out. The waste wire rope recycling device is parked near the head roadway. The flatbed car 6 and the railway are locked together using a tensioner. The hydraulic pump station is tested for power connection. Personnel are assigned to connect the new and old wire ropes. The other end of the old rope is fixed to the drum 2 of the waste wire rope recycling device. After everything is ready, one person is assigned to follow the rope end to contact the winch driver, another person is assigned to operate the hydraulic control valve of the waste wire rope recycling device, one endless rope winch driver is assigned, and one dedicated person is assigned to guard the connection point of the new and old wire ropes. During rope replacement, the endless rope winch operator rotates the endless rope winch drum 2, causing the old rope to drive the new rope. The old rope is then retrieved through the wire rope recovery device. The operator adjusts the rotation speed of the rope reel 1 by controlling the hydraulic valve until the wire rope passes through the drive drum 2 and is long enough to connect to the shuttle car. The new wire rope and the shuttle car are then connected together using clamps. After tightening the rope and conducting a no-load test, the new rope replacement is completed, and the old rope retraction is also completed at the same time.

[0035] Benefits brought by this utility model

[0036] (1) Economic benefits:

[0037] Previously, replacing steel wire ropes required 10 people per shift, taking two shifts. The total number of workers needed was:

[0038] 10 × 2 = 20

[0039] Removing the old steel wire rope requires 6 people per shift, and 5 shifts are needed. The total number of workers required is:

[0040] 6 × 5 = 30

[0041] The total labor cost for replacing the wire rope in the past was:

[0042] 20 + 30 = 50

[0043] After adopting the new process, 6 people are needed per shift, requiring one small shift. The number of workers required is:

[0044] 6 × 1 = 6

[0045] The number of laborers saved each time the wire rope is replaced after adopting the new process is:

[0046] 50-6=44

[0047] Based on a labor cost of 300 yuan per person per shift, the annual labor cost savings are as follows:

[0048] 300 × 44 = 13200 yuan

[0049] Based on replacing the wire rope 9 times a year, the annual labor cost savings are as follows:

[0050] 13200×9=118800 yuan=118,800 yuan

[0051] (2) Safety benefits:

[0052] The new endless rope replacement process improves the mechanization of operations, reduces the amount of manual labor, reduces the labor intensity of workers, and avoids the safety hazards of collisions during operation, thus greatly improving safety.

[0053] (3) Other benefits:

[0054] The new rope replacement process improves work efficiency, reduces the time spent on transporting vehicles, and alleviates production pressure. It also avoids laying old wire ropes along the railway line, thus improving the standardization of the work site. Furthermore, the new process allows for the neat stacking of old wire ropes after they are brought to the surface, facilitating their management.

Claims

1. A rope changing device for an endless rope winch, characterized in that, The system includes a flatbed cart (6), on which a base seat (5) is symmetrically and vertically arranged. A hydraulic motor (4) is installed on the outer side of one side of the base seat (5), and rope coils (1) are arranged on the inner sides of both sides. A roller (2) is installed between the two rope coils (1). The rope coils (1) and the rollers (2) are driven by the hydraulic motor (4). The hydraulic motor (4) is connected to the hydraulic station through a hydraulic hose. The base seat (5) and the flatbed cart (6) are connected and fixed by the base seat clamp (7).

2. The endless rope winch rope changing device according to claim 1, characterized in that, The outer side of the rope disc (1) is a circular ring structure. A piece of iron plate is welded to the center of the rope disc (1). Processing holes are machined on the iron plate. The processing holes are distributed in a circular ring and are concentrically set with the circular ring structure on the outer side of the rope disc (1).

3. The endless rope winch rope changing device according to claim 1, characterized in that, The roller (2) has inward flanges (8) welded on both sides, and the inward flanges (8) have machining holes.

4. The endless rope winch rope changing device according to claim 1, characterized in that, The roller (2) is provided with bearing seat two (10) and bearing seat one (9) at both ends, and bearing seat two (10) is connected to the hydraulic motor (4).

5. The endless rope winch rope changing device according to claim 4, characterized in that, The bearing housing 2 (10) and bearing housing 1 (9) have the same structure, including a pin (11), a bearing housing shell (12), a bearing (13), and a cover (14), respectively. The bearing housing shell (12) is equipped with a bearing (13), a pin (11) is provided on one side of the bearing (13), and a cover (14) is provided on the other side.

Images