Water cream filling integrated production line

Abstract

The utility model relates to the technical field of filling equipment, in particular to a water cream and cream filling integrated production line which comprises a conveying unit, a blowing and sucking unit, a filling unit, an inner plug pressing unit and a cap screwing unit, and the conveying unit is used for conveying bottle bodies and sequentially flows through the blowing and sucking unit, the filling unit, the inner plug pressing unit and the cap screwing unit. The blowing and sucking unit, the filling unit, the inner plug pressing unit and the cap screwing unit are sequentially distributed at intervals in the conveying direction of the conveying unit, the blowing and sucking unit is used for cleaning impurities in bottle bodies, the filling unit is used for filling the bottle bodies with water cream, the inner plug pressing unit is used for compacting inner plugs, and the cap screwing unit is used for placing cap bodies on the bottle bodies and screwing the cap bodies. The conveying unit is connected with the blowing and sucking unit, the filling unit, the inner plug pressing unit, the cap screwing unit, the detecting unit and the removing unit in series, continuous production is achieved, manual pollution risks are reduced, the linear conveying unit is matched with station interval distribution, and beat consistency is improved.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, and in particular to an integrated production line for filling water-based emulsions and creams. Background Technology

[0002] Traditional lotion and cream filling production lines often use separate equipment to complete filling and capping processes. Each process relies on manual transfer or independent robotic arms, resulting in low efficiency and inconsistent workflow. For example, bottle cleaning requires manual intervention, filling accuracy is inconsistent, and the separate pressing of the inner stopper and the screwing on of the cap can easily lead to problems such as incomplete sealing or cap misalignment. In existing technologies, the inspection process largely relies on manual visual inspection, making it difficult to guarantee a high yield rate, and defective products must be manually removed, further increasing labor costs. Furthermore, the production line layout is often dispersed, requiring a large area and making it difficult to meet the demands of high automation and high hygiene standards. Utility Model Content

[0003] The technical problem to be solved by this utility model is: in order to overcome the problem that the existing water-based cream filling production lines mostly use separate equipment to complete filling, capping and other processes, and the process relies on manual transfer or independent robotic arm operation, resulting in low efficiency and poor process connection, this utility model provides an integrated water-based cream filling production line.

[0004] The technical solution adopted by this utility model to solve its technical problem is: an integrated production line for filling water-based lotions, creams, and ointments, including a transmission unit, a blow-suction unit, a filling unit, an inner stopper pressing unit, and a capping unit. The transmission unit is used to transport the bottle body and allow it to flow sequentially through the blow-suction unit, the filling unit, the inner stopper pressing unit, and the capping unit. The blow-suction unit, the filling unit, the inner stopper pressing unit, and the capping unit are distributed at intervals along the transmission direction of the transmission unit. The blow-suction unit is used to clean impurities inside the bottle, the filling unit is used to fill the bottle with water-based lotions, creams, or ointments, the inner stopper pressing unit is used to compact the inner stopper, and the capping unit is used to place the cap on the bottle and tighten the cap. By connecting the blow-suction, filling, inner stopper pressing, capping, detection, and rejection units in series through the transmission unit, continuous production is achieved, reducing the risk of human contamination. The linear transmission unit, combined with the spaced distribution of workstations, improves the consistency of the cycle time. The blow-suction unit removes impurities inside the bottle, and the filling unit provides precise quantitative filling to ensure product quality. The linear transmission structure reduces the equipment footprint and is suitable for small and medium-sized workshops.

[0005] It further includes a bottle placement station at the beginning of the transmission unit.

[0006] To address the inconvenience of placing the inner stopper inside the bottle, the system further includes an inner stopper placement station between the filling unit and the inner stopper pressing unit.

[0007] To address the issue of mixed qualified and unqualified products, the integrated filling production line for lotions, creams, and ointments further includes a detection unit. This detection unit is used to check whether the cap is screwed onto the bottle and is located between the capping unit and the end of the transfer unit.

[0008] To address the issue of qualified and unqualified products being mixed together, the integrated filling production line for lotions, creams, and ointments further includes a rejection unit. This rejection unit is used to remove bottles with unqualified caps and is located between the detection unit and the transmission unit.

[0009] It further includes a transmission unit that extends in a straight line.

[0010] The beneficial effects of this utility model are as follows: The water-based lotion and cream filling integrated production line provided by this utility model realizes continuous production by connecting the blowing and suction, filling, inner stopper pressing, capping, detection and rejection units in series through the transmission unit, reducing the risk of human contamination. The linear transmission unit, combined with the station spacing distribution, improves the consistency of the cycle time. The blowing and suction unit removes impurities in the bottle, and the filling unit provides precise quantitative filling to ensure product quality. The linear transmission structure reduces the equipment footprint and is suitable for small and medium-sized workshops. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a front view structural diagram of this utility model.

[0014] In the diagram: 1. Transmission unit, 2. Blowing and suction unit, 3. Filling unit, 4. Inner stopper pressing unit, 5. Capping unit, 6. Bottle placement station, 7. Inner stopper placement station, 8. Detection unit, 9. Rejection unit. Detailed Implementation

[0015] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0016] like Figure 1This is a schematic diagram of the structure of this utility model. It is an integrated production line for filling water-based lotions, creams, and ointments, including a transmission unit 1, a blow-suction unit 2, a filling unit 3, an inner stopper pressing unit 4, and a capping unit 5. The transmission unit 1 is used to transport the bottle body and flow through the blow-suction unit 2, the filling unit 3, the inner stopper pressing unit 4, and the capping unit 5 in sequence. The blow-suction unit 2, the filling unit 3, the inner stopper pressing unit 4, and the capping unit 5 are distributed at intervals along the transmission direction of the transmission unit 1. The blow-suction unit 2 is used to clean impurities in the bottle body. The filling unit 3 is used to fill the bottle body with water-based lotions, creams, and ointments. The inner stopper pressing unit 4 is used to press the inner stopper firmly. The capping unit 5 is used to place the cap on the bottle body and tighten the cap.

[0017] like Figure 1 As shown, the transmission unit 1 can be a belt conveyor, and the transmission unit 1 extends in a straight line; the blowing and suction unit 2 can be an air nozzle driven by an air pump, which integrates blowing and suction functions, or the suction nozzle and blowing nozzle can be designed separately; the filling unit 3 includes a filling head, which is connected to the storage tank through a connecting pipe; the inner plug unit 4 includes a pressure plate driven by a cylinder; the capping unit 5 includes a movable and rotatable gripper, which is used to grasp the cap. The movable function can be realized by a cylinder or a slider rail mechanism, and the rotatable function can be realized by a rotary table.

[0018] like Figure 1 As shown, the first end of the transmission unit 1 has a bottle placement station 6. The bottle placement station 6 can be used for manual or mechanized automatic bottle placement. Empty bottles enter the production line through the first end of the transmission unit 1 (bottle placement station 6) and move at a constant speed through linear transmission.

[0019] like Figure 1 As shown, there is an inner plug placement station 7 between the filling unit 3 and the inner plug pressing unit 4. The inner plug placement station 7 can be used for manual or mechanized automatic inner plug placement.

[0020] like Figure 1 As shown, the integrated filling production line for lotions, creams, and ointments also includes a detection unit 8. The detection unit 8 is used to detect whether the cap is screwed onto the bottle body and is qualified. The detection unit 8 is located between the capping unit 5 and the tail end of the transmission unit 1. The detection function of the detection unit 8 can be realized by photoelectric sensors to detect the tightness or deviation of the cap.

[0021] like Figure 1 As shown, the integrated filling production line for lotions, creams, and ointments also includes a rejection unit 9, which is used to remove bottles with unqualified caps. The rejection unit 9 is located between the detection unit 8 and the tail end of the transmission unit 1. The rejection unit 9 includes a rejection gripper that grips bottles with caps.

[0022] Working process: The bottle enters the production line at the beginning of the transmission unit 1 (bottle placement station 6) and moves at a constant speed through the linear transmission unit 1. When the bottle flows through the blowing and suction unit 2, the high-pressure airflow removes internal dust or residues, and the negative pressure removes impurities. The filling unit 3 injects a certain amount of water, emulsion, or cream into the cleaned bottle. Then, the inner stopper is automatically placed at the inner stopper station 7. The inner stopper pressing unit uses a mechanical pressure head to accurately press the inner stopper into the bottle mouth to ensure a seal. The capping unit 5 grabs the cap and rotates it to tighten to the preset torque, so that the cap is screwed onto the bottle. The detection unit 8 determines whether the capping is qualified. Unqualified products are pushed out of the transmission line by the rejection unit 9, and qualified products are output through the tail end to enter the packaging stage.

[0023] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A production line for integrated filling of lotions, creams, and ointments, characterized in that, The system includes a transmission unit (1), a blow-suction unit (2), a filling unit (3), an inner stopper unit (4), and a capping unit (5). The transmission unit (1) is used to transport the bottle body and flow through the blow-suction unit (2), the filling unit (3), the inner stopper unit (4), and the capping unit (5) in sequence. The blow-suction unit (2), the filling unit (3), the inner stopper unit (4), and the capping unit (5) are distributed at intervals along the transmission direction of the transmission unit (1). The blow-suction unit (2) is used to clean impurities in the bottle body. The filling unit (3) is used to fill the bottle body with water, lotion, cream, or ointment. The inner stopper unit (4) is used to compact the inner stopper. The capping unit (5) is used to place the cap on the bottle body and tighten the cap.

2. The integrated production line for filling water-based lotions, creams, and ointments as described in claim 1, characterized in that: The first end of the transmission unit (1) has a bottle placement station (6).

3. The integrated production line for filling water-based lotions, creams, and ointments as described in claim 1, characterized in that: There is an inner plug placement station (7) between the filling unit (3) and the inner plug pressing unit (4).

4. The integrated production line for filling water-based lotions, creams, and ointments as described in claim 1, characterized in that: The integrated production line for filling lotions, creams, and ointments also includes a detection unit (8), which is used to detect whether the cap is screwed onto the bottle body and is located between the capping unit (5) and the tail end of the transmission unit (1).

5. The integrated production line for filling water-based lotions, creams, and ointments as described in claim 4, characterized in that: The integrated production line for filling lotions, creams, and ointments also includes a rejection unit (9), which is used to remove bottles with unqualified caps. The rejection unit (9) is located between the detection unit (8) and the transmission unit (1).

6. The integrated production line for filling water-based lotions, creams, and ointments as described in claim 1, characterized in that: The transmission unit (1) extends along a straight line.

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