Vacuum distillation furnace for treating non-ferrous metal alloy slag charge

Abstract

The utility model belongs to the technical field of metallurgical engineering, and particularly relates to a vacuum distillation furnace for treating non-ferrous metal alloy slag charge, which comprises a distillation furnace main body, a smelting furnace in the distillation furnace main body, a waste gas treatment mechanism in the smelting furnace, and a cleaning mechanism in the smelting furnace. According to the vacuum distillation furnace for treating the non-ferrous metal alloy slag, through the design of the condensation mechanism, the waste gas recovery mechanism and the centrifugal cylinder, condensed metal liquid is better recovered, waste gas generated in the distillation process is prevented from being contained in the metal liquid, mixed gas flow is made to rotate, and therefore the waste gas generated in the distillation process can be effectively recovered. Metal liquid drops are thrown to the wall face of the separator through centrifugal force and flow down, gas-liquid separation is achieved, the quality of needed products is guaranteed, through the design of the cleaning mechanism, part of impurities are effectively prevented from remaining in the long-term use process of the condensation plate, the situation that the impurities are solidified on the condensation plate, and then the subsequent condensation effect is affected is avoided, and the service life of the condensation plate is prolonged. The condensation effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical engineering technology, specifically to a vacuum distillation furnace for processing non-ferrous metal alloy slag. Background Technology

[0002] With the rapid development of modern industry, non-ferrous metals have indispensable applications in many fields such as electronics, automobiles, aerospace, and construction. For example, in the electronics field, copper, gold, silver, and other non-ferrous metals are widely used in the manufacture of circuit boards and electronic components due to their excellent electrical and thermal conductivity. In automobile manufacturing, aluminum alloys and magnesium alloys are used to reduce vehicle weight and improve fuel economy. However, non-ferrous metal resources are non-renewable resources with limited reserves, and with the continuous increase in mining, the problem of resource shortage is becoming increasingly serious.

[0003] In existing technologies, harmful gases are generated during distillation operations. These harmful gases may be discharged from the equipment along with the condensed molten metal, thus affecting the quality of the product. At the same time, some impurities adhere to the condensing plate during the condensation of metal vapor, which affects the subsequent condensation effect and causes a decrease in metal recovery rate. Therefore, there is an urgent need to improve a vacuum distillation furnace for processing non-ferrous metal alloy slag to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a vacuum distillation furnace for processing non-ferrous metal alloy slag, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vacuum distillation furnace for processing non-ferrous metal alloy slag, comprising a furnace body, a support leg fixedly installed at the bottom of the furnace body, an end cover fixedly installed at the top of the furnace body, a motor fixedly installed at the middle of the end cover, a waste gas treatment device fixedly installed on the side of the motor, a feed inlet fixedly installed on the other side of the motor, and a vacuum pump fixedly installed on the side of the feed inlet; the vacuum distillation furnace for processing non-ferrous metal alloy slag includes a condensation mechanism, a waste gas recovery mechanism, and a cleaning mechanism, the condensation mechanism including the furnace body, a smelting furnace fixedly installed inside the furnace body, the smelting furnace being a double-layer design, a cavity being provided inside the smelting furnace, an inductor coil fixedly installed inside the cavity, and the inductor coil being connected to a medium-frequency current generator.

[0006] Preferably, a condensing plate is fixedly installed above the smelting furnace, the condensing plate has a cavity two, a condensing pipe is fixedly installed in the cavity two, the condensing pipe is connected to a condensing pump, and the condensing plate is in the shape of a frustum.

[0007] Preferably, the waste gas recovery mechanism includes a smelting furnace, a centrifuge cylinder is movably installed on the outside of the smelting furnace, a limiting block is provided at the bottom of the centrifuge cylinder, and a limiting groove is provided near the bottom of the smelting furnace barrel, with the limiting block movably installed in the limiting groove.

[0008] Preferably, the centrifuge tube is provided with multiple sets of through holes evenly, the upper end of the through holes is in contact with the lower end of the condenser plate, the connection part between the condenser plate and the smelting furnace is provided with four sets of through grooves, the top of the condenser tube is fixedly installed with an exhaust pipe, the end of the exhaust pipe is fixedly installed on the waste gas treatment device, and the outlet of the waste gas treatment device is fixedly installed with an exhaust pipe.

[0009] Preferably, a waste outlet is fixedly installed at the bottom of the smelting furnace, the bottom of the main body of the distillation furnace is conical, a metal outlet is fixedly installed at the bottom of the main body of the distillation furnace, and control valves are provided on both the waste outlet and the metal outlet.

[0010] Preferably, the cleaning mechanism includes a motor, the output shaft of which is fixedly mounted on a drive shaft. The drive shaft passes through the smelting furnace and is fixedly mounted in the middle of the centrifuge. A sleeve shaft is movably mounted on the drive shaft, and three sets of scrapers are fixedly mounted on the sleeve shaft. The scrapers are in contact with the inner wall of the smelting furnace and the condenser plate.

[0011] Preferably, the bottom of the smelting furnace is provided with an installation cavity, a second gear is fixedly installed on the drive shaft in the installation cavity, a first gear is fixedly installed at the end of the sleeve shaft, a fixed shaft is fixedly installed in the installation cavity, a third gear and a fourth gear are fixedly installed on the fixed shaft, the third gear meshes with the second gear, the fourth gear meshes with the first gear, the transmission ratio of the second gear to the third gear is 1:6, and the transmission ratio of the fourth gear to the first gear is 6:1.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This vacuum distillation furnace for processing non-ferrous metal alloy slag, through the design of a condensation mechanism and a waste gas recovery mechanism, and the design of a centrifuge cylinder, better recovers the condensed molten metal, avoids the presence of waste gas generated during the distillation process in the molten metal, and achieves gas-liquid separation by generating a rotational motion of the mixed airflow and using centrifugal force to throw the molten metal droplets onto the separator wall and flow down, thus ensuring the quality of the required product.

[0014] 2. The vacuum distillation furnace for processing non-ferrous metal alloy slag is designed with a cleaning mechanism to prevent some substances from remaining on the condenser plate during long-term use. These residues will gradually accumulate on the surface of the condenser plate, forming a heat insulation layer that hinders the heat exchange between the subsequent metal vapor and the condenser plate, reduces condensation efficiency, and prevents more metal vapor from condensing in time. It may be drawn away with the airflow, resulting in a decrease in metal recovery rate and improving the service life of the equipment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0016] Figure 2 This is a half-sectional schematic diagram of the present invention;

[0017] Figure 3 This is a schematic diagram of the condensation mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0019] Figure 5 This is a partially enlarged schematic diagram of the cleaning mechanism of this utility model.

[0020] In the diagram: 1. Distillation furnace body, 2. Support leg, 3. Waste outlet, 4. Metal outlet, 5. End cap, 6. Feed inlet, 7. Motor, 8. Waste gas treatment device, 9. Vacuum pump, 201. Melting furnace, 202. Cavity 1, 203. Inductor coil, 204. Condensing plate, 205. Cavity 2, 206. Condensing tube, 301. Centrifuge cylinder, 302. Through hole, 303. Evacuation pipe, 304. Exhaust pipe, 305. Limiting block, 306. Limiting groove, 307. Through groove, 401. Drive shaft, 402. Sleeve shaft, 403. Mounting cavity, 404. Gear 1, 405. Gear 2, 406. Gear 3, 407. Fixed shaft, 408. Gear 4, 409. Scraper. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] Due to the existing technology, there is a problem where exhaust gas and condensed molten metal exit the equipment together during the production process, affecting the final product quality. Therefore, the device is equipped with a condensation mechanism and a waste gas recovery mechanism. Please refer to [link / reference needed]. Figures 1-5This utility model provides a technical solution: a vacuum distillation furnace for processing non-ferrous metal alloy slag, including a distillation furnace body 1, a support leg 2 fixedly installed at the bottom of the distillation furnace body 1, an end cover 5 fixedly installed at the top of the distillation furnace body 1, a motor 7 fixedly installed at the middle position of the end cover 5, a waste gas treatment device 8 fixedly installed on the side of the motor 7, a feed inlet 6 fixedly installed on the other side of the motor 7, and a vacuum pump 9 fixedly installed on the side of the feed inlet 6; the vacuum distillation furnace for processing non-ferrous metal alloy slag includes a condensation mechanism, a waste gas recovery mechanism, and a cleaning mechanism. The condensation mechanism includes the distillation furnace body 1, a smelting furnace 201 fixedly installed inside the distillation furnace body 1, the smelting furnace 201 is a double-layer design, the smelting furnace 201 has a cavity 202, an inductor coil 203 fixedly installed inside the cavity 202, and the inductor coil 203 is connected to a medium frequency current generator.

[0024] A condensing plate 204 is fixedly installed above the smelting furnace 201. A cavity 205 is provided inside the condensing plate 204. A condensing pipe 206 is fixedly installed inside the cavity 205. The condensing pipe 206 is connected to the condensing pump. The condensing plate 204 is in the shape of a frustum.

[0025] The waste gas recovery mechanism includes a smelting furnace 201, a centrifuge cylinder 301 is movably installed on the outside of the smelting furnace 201, a limiting block 305 is provided at the bottom of the centrifuge cylinder 301, and a limiting groove 306 is provided near the bottom of the cylinder body of the smelting furnace 201, and the limiting block 305 is movably installed in the limiting groove 306.

[0026] The centrifuge cylinder 301 is evenly provided with multiple sets of through holes 302. The upper end of the through holes 302 is in contact with the lower end of the condenser plate 204. The connection part between the condenser plate 204 and the smelting furnace 201 is provided with four sets of through grooves 307. The top of the condenser pipe 206 is fixedly installed with an exhaust pipe 303. The end of the exhaust pipe 303 is fixedly installed on the waste gas treatment device 8. The outlet of the waste gas treatment device 8 is fixedly installed with an exhaust pipe 304.

[0027] The bottom of the smelting furnace 201 is fixedly equipped with a waste outlet 3, the bottom of the distillation furnace body 1 is conical, and the bottom of the distillation furnace body 1 is fixedly equipped with a metal outlet 4. Both the waste outlet 3 and the metal outlet 4 are equipped with control valves.

[0028] The material to be processed is fed into the smelting furnace 201 through the feed port 6. The equipment is started to smelt the material in the smelting furnace 201. The condensation pump is started, and the condensed metal vapor flows into the space between the smelting furnace 201 and the centrifuge 301 through the channel 307 under the action of the condensation plate 204. The centrifuge is started to remove any waste gas that may be contained in the molten metal and to perform gas-liquid separation. Finally, the gas is discharged from the equipment through the metal outlet 4.

[0029] Example 2:

[0030] Based on Example 1, during the condensation of metal vapor, some substances remain on the condenser plate. These residues gradually accumulate on the surface of the condenser plate, forming an insulating layer that hinders heat exchange between the subsequent metal vapor and the condenser plate, reducing condensation efficiency. This results in more metal vapor not condensing in time and potentially being drawn away with the airflow, causing a decrease in metal recovery rate. Therefore, this device is equipped with a cleaning mechanism (see [link]). Figures 3-5 This utility model provides a technical solution: a vacuum distillation furnace for processing non-ferrous metal alloy slag, the cleaning mechanism including a motor 7, the output shaft of the motor 7 is fixedly installed on a drive shaft 401, the drive shaft 401 passes through a smelting furnace 201 and is fixedly installed in the middle of a centrifuge cylinder 301, a sleeve shaft 402 is movably installed on the drive shaft 401, and three sets of scrapers 409 are fixedly installed on the sleeve shaft 402, the scrapers 409 are in contact with the inner wall of the smelting furnace 201 and the condenser plate 204.

[0031] The bottom of the smelting furnace 201 is provided with an installation cavity 403. A second gear 405 is fixedly installed on the drive shaft 401 in the installation cavity 403. A first gear 404 is fixedly installed at the end of the sleeve shaft 402. A fixed shaft 407 is fixedly installed in the installation cavity 403. A third gear 406 and a fourth gear 408 are fixedly installed on the fixed shaft 407. The third gear 406 meshes with the second gear 405, and the fourth gear 408 meshes with the first gear 404. The transmission ratio between the second gear 405 and the third gear 406 is 1:6, and the transmission ratio between the fourth gear 408 and the first gear 404 is 6:1.

[0032] The starting motor 7 drives the centrifuge cylinder 301 and the scraper 409 to rotate through gear transmission. Since the transmission ratio of each gear is different, the centrifuge cylinder 301 needs to rotate at a high speed, while the scraper 409 needs to rotate at a lower speed. Under the action of the scraper 409, the condenser plate 20 is cleaned, which further improves the condensation efficiency. At the same time, the scraper 409 plays a role in stirring the material in the smelting furnace 201. The slag after smelting is discharged from the smelting furnace 201 through the waste outlet 3.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A vacuum distillation furnace for processing non-ferrous metal alloy slag, comprising a furnace body (1), characterized in that: The bottom of the main body (1) of the distillation furnace is fixedly installed with a support leg (2), the top of the main body (1) of the distillation furnace is fixedly installed with an end cover (5), the middle position of the end cover (5) is fixedly installed with a motor (7), the side of the motor (7) is fixedly installed with a waste gas treatment device (8), the other side of the motor (7) is fixedly installed with a feed inlet (6), and the side of the feed inlet (6) is fixedly installed with a vacuum pump (9). The vacuum distillation furnace for processing non-ferrous metal alloy slag includes a condensation mechanism, a waste gas recovery mechanism, and a cleaning mechanism. The condensation mechanism includes a main body (1) of the distillation furnace, and a smelting furnace (201) is fixedly installed inside the main body (1). The smelting furnace (201) has a double-layer design and a cavity (202) is provided inside the smelting furnace (201). An inductor coil (203) is fixedly installed inside the cavity (202) and is connected to a medium-frequency current generator.

2. The vacuum distillation furnace for processing non-ferrous metal alloy slag according to claim 1, characterized in that: A condenser plate (204) is fixedly installed above the smelting furnace (201). A cavity two (205) is provided inside the condenser plate (204). A condenser pipe (206) is fixedly installed inside the cavity two (205). The condenser pipe (206) is connected to a condenser pump. The condenser plate (204) is in the shape of a frustum.

3. The vacuum distillation furnace for processing non-ferrous metal alloy slag according to claim 2, characterized in that: The waste gas recovery mechanism includes a smelting furnace (201), a centrifuge cylinder (301) is movably installed on the outside of the smelting furnace (201), a limiting block (305) is provided at the bottom of the centrifuge cylinder (301), and a limiting groove (306) is provided near the bottom of the body of the smelting furnace (201), and the limiting block (305) is movably installed in the limiting groove (306).

4. The vacuum distillation furnace for processing non-ferrous metal alloy slag according to claim 3, characterized in that: The centrifuge tube (301) is provided with multiple sets of through holes (302) evenly. The upper end of the through hole (302) is in contact with the lower end of the condenser plate (204). The connection part between the condenser plate (204) and the smelting furnace (201) is provided with four sets of through grooves (307). The top of the condenser tube (206) is fixedly installed with a suction pipe (303). The end of the suction pipe (303) is fixedly installed on the waste gas treatment device (8). The outlet of the waste gas treatment device (8) is fixedly installed with an exhaust pipe (304).

5. A vacuum distillation furnace for processing non-ferrous metal alloy slag according to claim 4, characterized in that: The bottom of the smelting furnace (201) is fixedly equipped with a waste outlet (3), the bottom of the distillation furnace body (1) is conical, and the bottom of the distillation furnace body (1) is fixedly equipped with a metal outlet (4). Both the waste outlet (3) and the metal outlet (4) are equipped with control valves.

6. A vacuum distillation furnace for processing non-ferrous metal alloy slag according to claim 5, characterized in that: The cleaning mechanism includes a motor (7), the output shaft of which is fixedly mounted on a drive shaft (401). The drive shaft (401) passes through the smelting furnace (201) and is fixedly mounted in the middle of the centrifuge (301). A sleeve shaft (402) is movably mounted on the drive shaft (401). Three sets of scrapers (409) are fixedly mounted on the sleeve shaft (402). The scrapers (409) are in contact with the inner wall of the smelting furnace (201) and the condenser plate (204).

7. A vacuum distillation furnace for processing non-ferrous metal alloy slag according to claim 6, characterized in that: The bottom of the smelting furnace (201) is provided with an installation cavity (403). The drive shaft (401) is located on the installation cavity (403) and a gear two (405) is fixedly installed. The end of the sleeve shaft (402) is fixedly installed with a gear one (404). A fixed shaft (407) is fixedly installed in the installation cavity (403). A gear three (406) and a gear four (408) are fixedly installed on the fixed shaft (407). The gear three (406) meshes with the gear two (405), and the gear four (408) meshes with the gear one (404). The transmission ratio of the gear two (405) and the gear three (406) is 1:6, and the transmission ratio of the gear four (408) and the gear one (404) is 6:1.

Images