Air heat exchange intercooler

Abstract

The utility model provides an air heat exchange intercooler, and relates to the technical field of air heat exchange equipment. Comprising a shell, an air inlet guide plate is fixedly connected to one side of the shell, the shell, an air outlet guide plate, the air inlet guide plate and a temperature absorption plate are made of metal sheets, heat absorption treatment and secondary heat absorption treatment are more convenient, follow-up normal exhaust is facilitated, air enters the air inlet guide plate through an air inlet pipeline, and the heat absorption efficiency is improved. Air enters the shell through the air inlet guide plate, primary filtering treatment is conducted while heat exchange is conducted through the heat exchange fins and the filter screen, the air enters the air outlet guide plate through the air guide plate, regular water exchange is kept in the heat exchange pipeline, and the air enters the internal heat exchange bin through the air inlet and is subjected to secondary heat exchange treatment through the heat exchange pipeline. The air is discharged into the air outlet pipeline through the second air outlet and is discharged to the outside through the air outlet pipeline, sealing covers can be arranged on the outer sides of the air inlet pipeline and the air outlet pipeline in a sleeving mode when operation is not carried out, and the daily dustproof protection effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of air heat exchange equipment technology, and in particular to an air heat exchange intercooler. Background Technology

[0002] The function of an intercooler is to improve the engine's air exchange efficiency, and it can only be seen in cars equipped with turbochargers. Whether it's a supercharged or turbocharged engine, an intercooler needs to be installed between the turbocharger and the engine's intake manifold. Because this radiator is located between the engine and the turbocharger, it is also called an intercooler, or simply an intercooler, and its main function is to handle air heat exchange.

[0003] In practical applications, existing intercooler equipment suffers from a single heat exchange function, meaning that air is discharged after only one heat exchange, resulting in a waste of residual heat resources. Furthermore, the direct discharge of warm gas can cause varying degrees of damage to some equipment on-site, require a significant amount of equipment for operation, increase the labor intensity of daily maintenance and repair, and bring many inconveniences.

[0004] Therefore, this utility model provides an air heat exchange intercooler. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an air heat exchange intercooler.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: an air heat exchanger intercooler, including a shell,

[0007] An air inlet guide plate is fixedly connected to one side of the outer shell, and an air inlet duct is fixedly connected to the outer side of the air inlet guide plate. An air outlet guide plate is fixedly connected to the other side of the outer shell, and an air outlet duct is fixedly connected to one side of the air outlet guide plate.

[0008] The interior of the outer shell is equipped with equidistantly distributed heat exchange fins and filter screens, which are staggered.

[0009] An air guide plate is fixedly connected to the side of the air outlet guide plate near the outer shell. The side of the air guide plate near the outer shell has a first air inlet groove that is evenly distributed and used in conjunction with the filter screen. The side of the air guide plate near the air outlet guide plate has a first air outlet. The first air outlet is located above the bottom mounting frame to ensure that gas can flow out from above the bottom mounting frame.

[0010] A bottom mounting frame is installed inside the air outlet guide plate and on one side of the first air outlet. A fan is installed on the top of the bottom mounting frame, and an internal heat exchange chamber is installed above the fan. One side of the internal heat exchange chamber is fixedly connected to the inner wall of the air outlet guide plate. A second air outlet extending into the wireless transceiver is installed on the top of the internal heat exchange chamber. An air inlet is opened at the bottom of the internal heat exchange chamber. Heat exchange pipes with equal spacing and an S-shaped structure are installed inside the internal heat exchange chamber. Air enters the air inlet guide plate through the air inlet pipe, enters the outer shell through the air inlet guide plate, and undergoes heat exchange and preliminary filtration through the heat exchange fins and filter screen. Air then enters the air outlet guide plate through the air guide plate. Water is regularly changed inside the heat exchange pipes. Air enters the internal heat exchange chamber through the air inlet and undergoes secondary heat exchange through the heat exchange pipes. Air is then discharged into the air outlet duct through the second air outlet and discharged to the outside through the air outlet duct. When not in operation, sealing covers can be installed on the outside of both the air inlet and air outlet ducts to improve daily dust protection.

[0011] The technical effect of adopting the above-mentioned further solution is as follows: The bottom mounting frame is equipped with equidistantly distributed temperature absorption plates, which are used to assist in temperature adsorption, thereby accelerating the air heat exchange efficiency. The temperature absorption plates are made of metal sheets, which makes heat absorption more convenient. Above the bottom mounting frame and outside the fan, a fan mounting frame is fitted. The top of the fan mounting frame is threaded with first positioning bolts extending into the bottom mounting frame. The fan mounting frame and the bottom mounting frame are positioned and installed by multiple first positioning bolts. The fan mounting frame facilitates the installation of the bottom mounting frame and the fan, thereby helping to accelerate the discharge of internal gas.

[0012] The technical effect of adopting the above-mentioned further solution is that: the air guide plate has a cavity inside that is designed to facilitate gas delivery, thereby ensuring that gas enters from the first air inlet slot and can be discharged from the first air outlet to the inside of the air outlet guide plate. The outer side of the bottom mounting frame is threaded with two second positioning bolts that extend to the inner wall of the air guide plate. The second positioning bolts facilitate the positioning and installation of the bottom mounting frame and the air guide plate, thereby improving the overall stability of the bottom mounting frame inside the air outlet guide plate.

[0013] The technical effect of adopting the above-mentioned further solution is that: two second air inlet slots are opened on the outer side of the bottom mounting frame, and the gas inside the outer shell is conveniently transported to the air outlet guide plate through the second air inlet slots. The temperature absorption plate inside the bottom mounting frame takes in air through the second air inlet slots for heat absorption treatment again, which facilitates normal discharge in the future.

[0014] The technical effect of adopting the above-mentioned further solution is that: a wireless signal transceiver is fixedly connected to the top of the air outlet guide plate, a main control board is fixedly connected inside the wireless signal transceiver, a control chip is fixedly connected to the outside of the main control board, the wireless signal transceiver and the fan are both electrically connected to the control chip, and the control chip is used to control the operation of the wireless signal transceiver and the fan, thereby realizing unified management of power equipment.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] By designing a housing, an air outlet guide plate, and an air inlet guide plate, the wireless transceiver and fan are electrically connected to a control chip during use. The control chip controls the operation of the wireless transceiver and fan, achieving unified management of the electrical equipment. The first air outlet is located above the bottom mounting frame, ensuring that gas can flow out from above the bottom mounting frame. A temperature absorption plate is used to assist in temperature adsorption, thereby accelerating the air heat exchange efficiency. The temperature absorption plate is made of metal sheet, which facilitates heat absorption. Multiple first positioning bolts are used to position and install the fan mounting frame and the bottom mounting frame. The fan mounting frame facilitates the installation of the bottom mounting frame and the fan, thereby assisting in the accelerated discharge of internal gas. The air guide plate has an internal cavity to facilitate gas delivery, ensuring that gas enters from the first air inlet slot and exits from the first air outlet into the air outlet guide plate. The bottom mounting frame and air guide plate are easily positioned and installed using the second positioning bolts, thereby improving the overall stability of the bottom mounting frame inside the air outlet guide plate. The temperature absorption plate inside the bottom mounting frame takes in air through the second air inlet slot for secondary heat absorption, facilitating subsequent normal discharge. Air enters the air inlet guide plate through the air inlet duct, then enters the outer shell, where it undergoes heat exchange and preliminary filtration through the heat exchange fins and filter screen. Air then enters the air outlet guide plate through the air guide plate. The heat exchange duct is regularly drained, and the air enters the internal heat exchange chamber through the air inlet for secondary heat exchange. Finally, it is discharged into the air outlet duct through the second air outlet and then to the outside. When not in operation, sealing covers can be fitted on the outside of both the air inlet and air outlet ducts to improve daily dust protection. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall structure of an air heat exchanger intercooler provided by this utility model. Figure 1 ;

[0018] Figure 2 A schematic diagram of the overall structure of an air heat exchanger intercooler provided by this utility model. Figure 2 ;

[0019] Figure 3 A schematic diagram of the internal structure of an air heat exchanger intercooler provided by this utility model;

[0020] Figure 4 A schematic diagram of the internal structure of the air outlet guide plate of an air heat exchanger intercooler provided by this utility model. Figure 1 ;

[0021] Figure 5 A schematic diagram of the internal structure of the air outlet guide plate of an air heat exchanger intercooler provided by this utility model. Figure 2 .

[0022] Legend:

[0023] 1. Outer casing; 11. Heat exchange fins; 12. Filter screen; 13. Air guide plate; 14. First air inlet slot; 15. First air outlet;

[0024] 2. Air outlet guide plate; 21. Wireless signal transceiver; 22. Air outlet duct;

[0025] 3. Air inlet guide plate; 31. Air inlet duct;

[0026] 4. Internal heat exchange chamber; 41. Second air outlet; 42. Heat exchange pipe; 43. Air inlet;

[0027] 5. Bottom mounting frame; 51. Fan mounting frame; 52. Fan; 53. First positioning bolt; 54. Temperature absorption plate; 55. Second positioning bolt; 56. Second air inlet slot. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] like Figures 1-5 As shown, this embodiment provides a technical solution: an air heat exchanger intercooler, including a shell 1, an air inlet guide plate 3 fixedly connected to one side of the shell 1, an air inlet duct 31 fixedly connected to the outer side of the air inlet guide plate 3, an air outlet guide plate 2 fixedly connected to the other side of the shell 1, and an air outlet duct 22 fixedly connected to one side of the air outlet guide plate 2; heat exchange fins 11 and filters 12 are installed inside the shell 1 at equal intervals, and the heat exchange fins 11 and filters 12 are staggered.

[0030] In this solution, an air guide plate 13 is fixedly connected to the side of the air outlet guide plate 2 near the outer shell 1. The side of the air guide plate 13 near the outer shell 1 has a first air inlet slot 14 that is evenly distributed and used in conjunction with the filter screen 12. The side of the air guide plate 13 near the air outlet guide plate 2 has a first air outlet 15. The first air outlet 15 is located above the bottom mounting frame 5, ensuring that the gas can flow out from above the bottom mounting frame 5.

[0031] In this design, a bottom mounting frame 5 is installed inside the air outlet guide plate 2 and on one side of the first air outlet 15. A fan 52 is installed on the top of the bottom mounting frame 5, and an internal heat exchange chamber 4 is installed above the fan 52. One side of the internal heat exchange chamber 4 is fixedly connected to the inner wall of the air outlet guide plate 2. A second air outlet 41 extending into the wireless transceiver 21 is installed on the top of the internal heat exchange chamber 4. An air inlet 43 is opened at the bottom of the internal heat exchange chamber 4. Heat exchange pipes 42 are installed inside the internal heat exchange chamber 4 at equal intervals and in an S-shaped structure. Air enters the air outlet guide plate 2 through the air inlet pipe 31. The air enters the interior of the outer shell 1 through the air inlet guide plate 3, and undergoes preliminary filtration while being exchanged for heat through the heat exchange fins 11 and the filter screen 12. The air then enters the interior of the air outlet guide plate 2 through the air guide plate 13. The water inside the heat exchange pipe 42 is changed regularly. The air then enters the interior heat exchange chamber 4 through the air inlet 43 and undergoes secondary heat exchange through the heat exchange pipe 42. The air is then discharged into the air outlet 22 through the second air outlet 41 and discharged to the outside through the air outlet 22. When not in operation, both the air inlet pipe 31 and the air outlet 22 can be covered with sealing covers to improve the daily dust protection effect.

[0032] Going further, such as Figures 1-5 As shown: In this scheme, the bottom mounting frame 5 is equipped with equidistantly distributed temperature absorption plates 54. The temperature absorption plates 54 are used to assist in temperature adsorption, thereby accelerating the air heat exchange efficiency. The temperature absorption plates 54 are made of metal sheets, which makes it easier to perform heat absorption treatment.

[0033] In this design, a fan mounting frame 51 is fitted above the bottom mounting frame 5 and outside the fan 52. The top of the fan mounting frame 51 is threaded with first positioning bolts 53 extending into the bottom mounting frame 5. The fan mounting frame 51 and the bottom mounting frame 5 are positioned and installed by multiple first positioning bolts 53. The fan mounting frame 51 facilitates the installation of the bottom mounting frame 5 and the fan 52, thereby helping to accelerate the discharge of internal gas.

[0034] Going further, such as Figures 1-5 As shown: In this scheme, the air guide plate 13 has a cavity inside to facilitate gas delivery, thereby ensuring that gas enters from the first air inlet slot 14 and can be discharged from the first air outlet 15 to the interior of the air outlet guide plate 2.

[0035] In this design, the outer threaded connection of the bottom mounting frame 5 has two second positioning bolts 55 extending to the inner wall of the air guide plate 13. The second positioning bolts 55 facilitate the positioning and installation of the bottom mounting frame 5 and the air guide plate 13, thereby improving the overall stability of the bottom mounting frame 5 inside the air outlet guide plate 2.

[0036] In this design, two second air inlet slots 56 are provided on the outer side of the bottom mounting frame 5. The gas inside the outer shell 1 is conveniently transported to the air outlet guide plate 2 through the second air inlet slots 56. The temperature absorption plate 54 inside the bottom mounting frame 5 takes in air through the second air inlet slots 56 for further heat absorption treatment, which facilitates normal discharge in the future.

[0037] Going further, such as Figures 1-5 As shown, in this scheme, a wireless transceiver 21 is fixedly connected to the top of the air outlet guide plate 2. A main control board is fixedly connected inside the wireless transceiver 21, and a control chip is fixedly connected to the outside of the main control board. Both the wireless transceiver 21 and the fan 52 are electrically connected to the control chip. The control chip is used to control the operation of the wireless transceiver 21 and the fan 52, thereby realizing the unified management of power equipment.

[0038] Working principle:

[0039] like Figures 1-5 As shown:

[0040] By setting up the outer casing 1, the air outlet guide plate 2, and the air inlet guide plate 3, the wireless signal transceiver 21 and the fan 52 are electrically connected to the control chip during use. The control chip is used to control the operation of the wireless signal transceiver 21 and the fan 52, thereby realizing unified management of power equipment.

[0041] The first air outlet 15 is located above the bottom mounting frame 5, ensuring that gas can flow out from above the bottom mounting frame 5. The temperature absorption plate 54 is used to assist in temperature adsorption, thereby accelerating the air heat exchange efficiency. The temperature absorption plate 54 is made of metal sheet, which makes it easier to absorb heat. The fan mounting frame 51 and the bottom mounting frame 5 are positioned and installed by multiple first positioning bolts 53. The fan mounting frame 51 facilitates the installation of the bottom mounting frame 5 and the fan 52, thereby helping to accelerate the discharge of internal gas.

[0042] The air guide plate 13 has an internal cavity for gas delivery, which ensures that gas enters from the first air inlet slot 14 and is discharged from the first air outlet 15 into the air outlet guide plate 2. The second positioning bolt 55 facilitates the positioning and installation of the bottom mounting frame 5 and the air guide plate 13, thereby improving the overall stability of the bottom mounting frame 5 inside the air outlet guide plate 2. The temperature absorption plate 54 inside the bottom mounting frame 5 takes in air through the second air inlet slot 56 for further heat absorption, which facilitates normal subsequent discharge.

[0043] Air enters the air inlet guide plate 3 through the air inlet duct 31, then enters the outer shell 1 through the air inlet guide plate 3. It undergoes heat exchange and preliminary filtration through the heat exchange fins 11 and the filter screen 12. The air then enters the air outlet guide plate 2 through the air guide plate 13. The water inside the heat exchange duct 42 is changed regularly. The air enters the internal heat exchange chamber 4 through the air inlet 43 and undergoes secondary heat exchange through the heat exchange duct 42. The air is then discharged into the air outlet duct 22 through the second air outlet 41 and discharged to the outside through the air outlet duct 22. When not in operation, both the air inlet duct 31 and the air outlet duct 22 can be covered with sealing covers to improve the daily dust protection effect.

[0044] The above operations achieve dual heat exchange treatment, fully recover waste heat resources, reduce residual temperature in exhaust gas, thereby reducing damage to some equipment on site, reducing the labor intensity of frequent manual maintenance, and the overall structure does not use a large amount of electrical equipment to assist operation, saving overall use and installation costs.

[0045] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An air heat exchange intercooler, comprising a housing (1), characterized in that, An air inlet guide plate (3) is fixedly connected to one side of the outer shell (1), and an air inlet pipe (31) is fixedly connected to the outer side of the air inlet guide plate (3). An air outlet guide plate (2) is fixedly connected to the other side of the outer shell (1), and an air outlet pipe (22) is fixedly connected to one side of the air outlet guide plate (2). The shell (1) is equipped with heat exchange fins (11) and filter screens (12) that are evenly distributed, and the heat exchange fins (11) and filter screens (12) are staggered. The air outlet guide plate (2) is fixedly connected to the air guide plate (13) on the side near the outer shell (1). The air guide plate (13) has a first air inlet groove (14) that is evenly distributed and used in conjunction with the filter screen (12) on the side near the outer shell (1). The air guide plate (13) has a first air outlet (15) on the side near the air outlet guide plate (2). A bottom mounting frame (5) is installed inside the air outlet guide plate (2) and on one side of the first air outlet (15). A fan (52) is installed on the top of the bottom mounting frame (5). An internal heat exchange chamber (4) is installed above the fan (52). One side of the internal heat exchange chamber (4) is fixedly connected to the inner wall of the air outlet guide plate (2). A second air outlet (41) extending into the wireless transceiver (21) is installed on the top of the internal heat exchange chamber (4). An air inlet (43) is opened at the bottom of the internal heat exchange chamber (4). Heat exchange pipes (42) are installed inside the internal heat exchange chamber (4) in an S-shaped structure with equal spacing.

2. The air heat exchanger intercooler according to claim 1, characterized in that: The bottom mounting frame (5) is equipped with temperature absorption plates (54) that are evenly distributed inside.

3. The air heat exchanger intercooler according to claim 1, characterized in that: A fan mounting frame (51) is fitted above the bottom mounting frame (5) and outside the fan (52). The top of the fan mounting frame (51) is threaded with first positioning bolts (53) extending into the bottom mounting frame (5).

4. The air heat exchanger intercooler according to claim 3, characterized in that: The air guide plate (13) has a cavity inside for gas delivery.

5. The air heat exchanger intercooler according to claim 4, characterized in that: The outer threaded connection of the bottom mounting frame (5) has two second positioning bolts (55) extending to the inner wall of the air guide plate (13).

6. The air heat exchanger intercooler according to claim 1, characterized in that: Two second air inlets (56) are provided on the outer side of the bottom mounting frame (5).

7. The air heat exchanger intercooler according to claim 6, characterized in that: A wireless transceiver (21) is fixedly connected to the top of the air outlet guide plate (2). A main control board is fixedly connected inside the wireless transceiver (21). A control chip is fixedly connected to the outside of the main control board. Both the wireless transceiver (21) and the fan (52) are electrically connected to the control chip.

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