High-temperature steel pipe size measuring device

Abstract

The utility model discloses a high-temperature steel pipe dimension measuring device which comprises a supporting seat, the outer surface of the supporting seat is fixedly connected with a square supporting plate and a fine adjustment assembly respectively, the top end of the fine adjustment assembly is provided with a laser displacement sensor, and the outer surface of the square supporting plate is fixedly connected with a square frame. An electric push rod is fixedly connected to the upper surface of the square frame, a transmission disc is fixedly connected to the output end of the electric push rod, two sets of short rods are fixedly connected to the outer surface of the transmission disc, and a pressing plate is fixedly connected to the outer surface of each set of short rods. The device can accurately measure the size of the high-temperature steel pipe through the cooperation of the laser displacement sensor and the receiver, and the laser displacement sensor can emit a laser beam and calculate the distance according to reflected light, so that the outer diameter and other sizes of the steel pipe are accurately measured, and the production efficiency is improved when the high-precision high-temperature steel pipe is produced. The device can quickly and accurately measure the size of the steel pipe, and ensures that the product meets the quality standard.

Description

Technical Field

[0001] This utility model relates to the field of steel pipe measuring equipment, and in particular to a high-temperature steel pipe size measuring device. Background Technology

[0002] Steel pipes are tubular materials made of steel. They are divided into seamless steel pipes and welded steel pipes. The production process of seamless steel pipes involves piercing a solid billet or steel ingot into a hollow tube, and then rolling it into a steel pipe of the required size. Seamless steel pipes are long strips of steel with a hollow cross-section and no seams around the perimeter. In the production process of high-temperature steel pipes, accurate dimensional measurement can ensure that the quality of the product meets the design requirements and avoid safety hazards caused by dimensional deviations. Especially in high-temperature environments, dimensional changes may affect the strength and stability of the steel pipe. Therefore, dimensional measurement of high-temperature steel pipes is very important.

[0003] In industries such as steel production, petrochemicals, and power, high-temperature steel pipes are widely used to transport high-temperature, high-pressure media, such as steam and hot oil. The dimensional accuracy of these high-temperature steel pipes plays a crucial role in the safe operation and performance of equipment. However, existing steel pipe dimensional measuring devices have many problems when measuring high-temperature steel pipes. Conventional measurement methods often require the measuring personnel to adjust the position of the measuring tool multiple times, perform multi-point measurements, and then calculate the average value. This operation is cumbersome and time-consuming. Moreover, in high-temperature environments, it is difficult for measuring personnel to operate close to the steel pipe for extended periods, further reducing measurement efficiency. For example, on steel plant production lines, measuring personnel need to measure the dimensions of a large number of high-temperature steel pipes in high-temperature, high-dust environments. Traditional measurement methods seriously affect production progress. Therefore, we propose a high-temperature steel pipe dimensional measuring device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-temperature steel pipe size measuring device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-temperature steel pipe dimension measuring device includes a support base. A square support plate and a fine-tuning component are fixedly connected to the outer surface of the support base. A laser displacement sensor is provided at the top of the fine-tuning component. A square frame is fixedly connected to the outer surface of the square support plate. An electric push rod is fixedly connected to the upper surface of the square frame. A transmission disk is fixedly connected to the output end of the electric push rod. Two sets of short rods are fixedly connected to the outer surface of the transmission disk. A clamping plate is fixedly connected to the outer surface of each set of short rods. A long connecting rod is fixedly connected to the outer surface of the transmission disk. A receiver is fixedly connected to the front end of the long connecting rod. A V-shaped seat is fixedly installed on the upper surface of the square support plate by multiple fastening screws.

[0007] In a further embodiment, an indicator rod is fixedly connected to the outer surface of each of the clamping plates, and two scale posts are fixedly connected to the upper surface of the square support plate.

[0008] In a further embodiment, protective pads are provided on the outer surface of both the clamping plate and the outer surface of the V-shaped seat.

[0009] In a further embodiment, the fine-tuning component includes an electric cylinder fixedly mounted on the outer surface of the support base, the output end of the electric cylinder being fixedly connected to a cross plate, the laser displacement sensor being fixedly mounted on the upper surface of the cross plate, and two drag rods being fixedly connected to the outer surface of the cross plate.

[0010] In a further embodiment, the outer surface of the support base has two guide grooves, and a sliding rod is slidably connected inside each guide groove. The top end of each sliding rod is fixedly connected to the bottom surface of the cross plate.

[0011] In a further embodiment, the outer surface of the square support plate is provided with a notch adapted to the laser displacement sensor.

[0012] In a further embodiment, the inner wall of the square frame is fixedly connected to two sliding columns, and the outer surface of each sliding column is slidably connected to a sliding plate, and one end of each sliding plate is fixedly connected to the outer surface of the short rod.

[0013] In a further embodiment, a controller and a display are fixedly installed on the right side of the support base, and the laser displacement sensor, receiver and display are all electrically connected to the controller via wires.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This device, through the cooperation of a laser displacement sensor and a receiver, can accurately measure the dimensions of high-temperature steel pipes. The laser displacement sensor emits a laser beam and calculates the distance based on the reflected light, thereby accurately measuring the outer diameter and other dimensions of the steel pipe. In the production of high-precision high-temperature steel pipes, this device can quickly and accurately measure the pipe dimensions, ensuring that the product meets quality standards. The electric push rod drives the transmission disc and pressure plate to move, quickly fixing and adjusting the steel pipe to the appropriate measurement position while simultaneously moving the receiver. The fine-tuning component can precisely adjust the position of the laser displacement sensor. The entire measurement process is simple to operate, greatly improving measurement efficiency. Simply place the high-temperature steel pipe on the V-shaped seat and start the device to quickly complete the dimensional measurement, saving a significant amount of time and avoiding the need for operators to be close to the steel pipe for extended periods, further improving measurement efficiency. Attached Figure Description

[0016] Figure 1A frontal three-dimensional schematic diagram of a high-temperature steel pipe dimension measuring device;

[0017] Figure 2 A top view schematic diagram of the high-temperature steel pipe dimension measuring device;

[0018] Figure 3 This is a side view of the fine-tuning component in a high-temperature steel pipe dimensional measuring device.

[0019] Figure 4 For high-temperature steel pipe dimension measuring device Figure 3 Enlarged schematic diagram of the structure at point A in the middle.

[0020] In the diagram: 1. Support base; 2. Square support plate; 3. Fine-tuning component; 301. Electric cylinder; 302. Horizontal connecting plate; 303. Trailing rod; 304. Guide groove; 305. Sliding rod; 4. Laser displacement sensor; 5. Square frame; 6. Electric push rod; 7. Transmission disc; 8. Short rod; 9. Pressure plate; 10. Long connecting rod; 11. Receiver; 12. Indicator rod; 13. Scale column; 14. Sliding column; 15. Slide plate; 16. V-shaped seat; 17. Protective pad; 18. Fastening nail; 19. Notch; 20. Controller; 21. Display. Detailed Implementation

[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 In this utility model, a high-temperature steel pipe dimension measuring device includes a support base 1. A square support plate 2 and a fine-tuning component 3 are fixedly connected to the outer surface of the support base 1. A laser displacement sensor 4 is provided at the top of the fine-tuning component 3. A square frame 5 is fixedly connected to the outer surface of the square support plate 2. An electric push rod 6 is fixedly connected to the upper surface of the square frame 5. A transmission disk 7 is fixedly connected to the output end of the electric push rod 6. Two sets of short rods 8 are fixedly connected to the outer surface of the transmission disk 7. A clamping plate 9 is fixedly connected to the outer surface of each set of short rods 8. A long connecting rod 10 is fixedly connected to the outer surface of the transmission disc 7. A receiver 11 is fixedly connected to the front end of the long connecting rod 10. A V-shaped seat 16 is fixedly installed on the upper surface of the square support plate 2 by multiple fastening nails 18. Protective pads 17 are provided on the outer surface of the pressing plate 9 and the outer surface of the V-shaped seat 16. The protective pads 17 are made of high-temperature resistant materials. For example, aluminum silicate ceramic fiber cotton is mainly made of high-purity alumina and silicon dioxide and other raw materials through a special process of melting and blowing or spinning. It has a soft texture, fine and long fibers, and a well-distributed structure. The device features uniformity and a temperature resistance exceeding 1000℃, with long-term operating temperatures reaching over 1000℃. It can even withstand higher temperatures in the short term without deformation or melting, ensuring clamping force while preventing damage to the steel pipe surface. Furthermore, the laser displacement sensor 4 and receiver 11 utilize high-temperature resistant materials. For example, the sensor's measuring head is made of special high-temperature resistant materials, such as zirconia ceramic, capable of withstanding temperatures above 1500℃. The laser displacement sensor 4 emits a laser beam, which, in conjunction with the receiver 11, measures the time from emission to reflection, thus accurately calculating the outer diameter of the steel pipe. This meets the high-precision requirements for measuring the dimensions of high-temperature steel pipes. The support base 1 provides stable support for the entire device. The square support plate 2 and square frame 5 are used to install other components. The electric push rod 6 drives the transmission disc 7, clamping plate 9, and other components to fix the high-temperature steel pipe. The long connecting rod 10 and receiver 11 work in conjunction with the laser displacement sensor 4 for dimensional measurement. The V-shaped seat 16 facilitates the placement of the high-temperature steel pipe.

[0025] Each clamping plate 9 has an indicator rod 12 fixedly connected to its outer surface. Two scale posts 13 are fixedly connected to the upper surface of the square support plate 2. The indicator rods 12 and scale posts 13 work together to visually display the position of the clamping plate 9, allowing operators to easily understand the fixing status and position adjustment of the steel pipe. This helps improve measurement accuracy and operational convenience. When adjusting the position of the clamping plate 9 to fix high-temperature steel pipes of different diameters, operators can observe the position of the indicator rods 12 on the scale posts 13 to directly observe the measurement distance. The fine-tuning component 3 includes an electric cylinder 301 fixedly installed on the outer surface of the support base 1. A horizontal connecting plate 302 is fixedly connected to the output end of the electric cylinder 301. A laser displacement sensor 4 is fixedly installed on the upper surface of the horizontal connecting plate 302. The outer surface of the horizontal connecting plate 302 is fixedly connected to... Two drag rods 303 are provided, and two guide grooves 304 are opened on the outer surface of the support base 1. Each guide groove 304 is slidably connected to a slide rod 305. The top of each slide rod 305 is fixedly connected to the bottom surface of the cross plate 302. When it is necessary to measure high-temperature steel pipes with different outer diameters, the position of the cross plate 302 is adjusted by the electric cylinder 301, which in turn drives the drag rods 303 and the laser displacement sensor 4 to move, so that the laser displacement sensor 4 can accurately align with the steel pipe for measurement, thereby meeting the measurement needs of high-temperature steel pipes of different sizes and improving the measurement accuracy. Moreover, during the process of fine-tuning the position of the laser displacement sensor 4, the slide rod 305 slides smoothly in the guide groove 304, ensuring that the cross plate 302 and the laser displacement sensor 4 can accurately move to the required position, so as to achieve accurate measurement of high-temperature steel pipes.

[0026] The outer surface of the square support plate 2 is provided with a notch 19 that matches the laser displacement sensor 4, so as to avoid the laser displacement sensor 4 from colliding with the square support plate 2 when it moves up and down. Two round sliding columns 14 are fixedly connected to the inner wall of the square frame 5. Each round sliding column 14 has a sliding plate 15 slidably connected to its outer surface. One end of each sliding plate 15 is fixedly connected to the outer surface of the short rod 8. When the electric push rod 6 pushes the transmission plate 7 to fix the pressure plate 9 to fix the high temperature steel pipe, the sliding plate 15 slides on the round sliding column 14 to ensure that the pressure plate 9 can move smoothly and accurately to the appropriate position and stably fix the steel pipe, so as to provide a guarantee for accurate measurement. The controller 20 and the display 21 are fixedly installed on the right side of the support base 1. The laser displacement sensor 4, the receiver 11 and the display 21 are all electrically connected to the controller 20 through wires. The worker can start the measuring device through the controller 20. After the laser displacement sensor 4 and the receiver 11 measure the size of the high temperature steel pipe, the data is transmitted to the controller 20. The controller 20 displays the result on the display 21. The worker can directly read the measurement data without manual calculation, which greatly improves the measurement efficiency and data accuracy.

[0027] The working principle of this utility model is as follows:

[0028] When measuring a steel pipe, simply place the pipe on the V-shaped seat 16, then start the electric push rod 6 to move the transmission disc 7 downwards. The movement of the transmission disc 7 will move the short rod 8 and the clamping plate 9, so that the two clamping plates 9 will press the two ends of the steel pipe together. At the same time, the movement of the transmission disc 7 will also move the long connecting rod 10 and the receiver 11. After the clamping plates 9 press the steel pipe together, the electric cylinder 301 can be started to move the horizontal connecting plate 302 and the drag rod 303, so that the two drag rods 303 contact the surface of the steel pipe. At the same time, the laser displacement sensor 4 will be moved upwards to a suitable position. Then, the laser displacement sensor 4 can emit a laser beam and reflect it in conjunction with the receiver 11. The distance is calculated based on the reflected light, thereby accurately measuring the outer diameter of the steel pipe. This device can quickly and accurately measure the size of the steel pipe when producing high-precision high-temperature steel pipes. Through the use of the controller 20, the measurement results can be displayed on the display 21.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-temperature steel pipe dimension measuring device, characterized in that: The system includes a support base (1), on the outer surface of which a square support plate (2) and a fine-tuning component (3) are fixedly connected. A laser displacement sensor (4) is provided at the top of the fine-tuning component (3). A square frame (5) is fixedly connected to the outer surface of the square support plate (2). An electric push rod (6) is fixedly connected to the upper surface of the square frame (5). A transmission disk (7) is fixedly connected to the output end of the electric push rod (6). Two sets of short rods (8) are fixedly connected to the outer surface of the transmission disk (7). A pressure plate (9) is fixedly connected to the outer surface of each set of short rods (8). A long connecting rod (10) is fixedly connected to the outer surface of the transmission disk (7). A receiver (11) is fixedly connected to the front end of the long connecting rod (10). A V-shaped seat (16) is fixedly installed on the upper surface of the square support plate (2) by multiple fastening nails (18).

2. The high-temperature steel pipe dimension measuring device according to claim 1, characterized in that: Each of the clamping plates (9) has an indicator rod (12) fixedly connected to its outer surface, and the square support plate (2) has two scale posts (13) fixedly connected to its upper surface.

3. The high-temperature steel pipe dimension measuring device according to claim 1, characterized in that: The outer surface of the clamping plate (9) and the outer surface of the V-shaped seat (16) are both provided with protective pads (17).

4. The high-temperature steel pipe dimension measuring device according to claim 1, characterized in that: The fine-tuning component (3) includes an electric cylinder (301) fixedly installed on the outer surface of the support base (1). The output end of the electric cylinder (301) is fixedly connected to a horizontal connecting plate (302). The laser displacement sensor (4) is fixedly installed on the upper surface of the horizontal connecting plate (302). Two drag rods (303) are fixedly connected to the outer surface of the horizontal connecting plate (302).

5. The high-temperature steel pipe dimension measuring device according to claim 4, characterized in that: The outer surface of the support base (1) has two guide grooves (304), and each guide groove (304) is slidably connected to a slide rod (305). The top end of each slide rod (305) is fixedly connected to the bottom surface of the cross plate (302).

6. The high-temperature steel pipe dimension measuring device according to claim 1, characterized in that: The outer surface of the square support plate (2) is provided with a notch (19) that is compatible with the laser displacement sensor (4).

7. The high-temperature steel pipe dimension measuring device according to claim 1, characterized in that: The inner wall of the square frame (5) is fixedly connected to two round sliding columns (14), and each round sliding column (14) has a sliding plate (15) slidably connected to its outer surface. One end of each sliding plate (15) is fixedly connected to the outer surface of the short rod (8).

8. The high-temperature steel pipe dimension measuring device according to claim 1, characterized in that: The controller (20) and the display (21) are fixedly installed on the right side of the support base (1). The laser displacement sensor (4), receiver (11) and display (21) are all electrically connected to the controller (20) through wires.

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