Nondestructive pipeline detection professional detection device

Abstract

The utility model discloses a professional detection device for nondestructive pipeline detection, which belongs to the field of pipeline detection and comprises a first detection mechanism, the first detection mechanism comprises a connecting disc, one end of the connecting disc is fixedly connected with a plurality of support rods, one ends of the plurality of support rods are connected with one corresponding side of the same support ring, and the other ends of the plurality of support rods are connected with the other side of the same support ring. A plurality of moving holes are formed in the supporting ring, the supporting ring is movably connected with a moving rod through the moving holes, and one end of the moving rod is fixedly connected with a second infrared detection convex point. According to the professional detection device for nondestructive detection of the pipeline, by arranging the first detection mechanism and the second detection mechanism, when the detection device is used, the positions of a first infrared detection convex point and a second infrared detection convex point are adjusted; and the first infrared detection salient points and the second infrared detection salient points can be attached to pipelines with different diameters, so that the pipelines with different specifications and sizes can be detected, and the applicability of the detection device is improved.

Description

Technical Field

[0001] This utility model relates to the field of pipeline inspection technology, specifically a non-destructive testing pipeline inspection device. Background Technology

[0002] The integrity of oil and gas pipelines is a crucial factor in the safety of oil and gas transportation, and pipeline companies pay close attention to it. Since pipeline corrosion or acts such as drilling to steal oil can both compromise pipeline integrity, leading to significant economic losses, environmental impacts, and social consequences, regular pipeline inspections are necessary to promptly detect corrosion, deformation, leaks, and other malfunctions.

[0003] Upon investigation, a Chinese utility model patent discloses a non-destructive testing device for pipelines (publication number: CN217332273U), which includes a scanning frame that can be held onto a pipeline. The scanning frame has multiple pulleys that are all pressed against the pipeline, and a drive mechanism that drives it to rotate around the pipeline is also installed on the scanning frame. Furthermore, an infrared detection tool is also installed on the scanning frame.

[0004] Although the aforementioned patent uses a drive mechanism to make the scanning frame rotate circumferentially on the pipe, enabling the infrared detection tool to complete the detection of the entire circumference of the pipe and achieve automated detection without human intervention, thus greatly improving detection efficiency, the above solution can only detect the outer surface of the pipe and is difficult to detect the inner surface of the pipe. The detection is not comprehensive enough and is prone to omissions.

[0005] Therefore, this utility model provides a non-destructive testing device for pipelines to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This invention provides a non-destructive testing device for pipelines, aiming to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a non-destructive testing device for pipelines, comprising a platform, wherein a first testing mechanism, a second testing mechanism, and a rotating mechanism are provided on the top of the platform;

[0010] The first detection mechanism includes a connecting plate. One end of the connecting plate is fixedly connected to multiple support rods. One end of each support rod is connected to a side of the same support ring. The support ring has multiple moving holes inside. The support ring is movably connected to a moving rod through the moving holes. One end of the moving rod is fixedly connected to a first infrared detection protrusion. One end of the first infrared detection protrusion is provided with a spring. The other end of the spring is connected to the outer wall of the support ring. Multiple guide cylinders are fixedly connected to the inner wall of the support ring. The inner wall of the guide cylinders is movably connected to the outer wall of the moving rod. One end of the moving rod is provided with a connecting rope. One side of the connecting plate is fixedly connected to a first motor. The output end of the first motor is driven by a winder. The winder is connected to the moving rod through the connecting rope.

[0011] As a preferred technical solution of this application, the rotating mechanism includes a first clamping seat, a first bearing seat is provided on one side of the first clamping seat, the first bearing seat is rotatably connected to a first connecting ring through a bearing, and a toothed ring is fixedly connected to the outer wall of the first connecting ring.

[0012] As a preferred technical solution of this application, the outer wall of the gear ring is meshed with a first gear, the inner wall of the first gear is driven by a transmission rod, one end of the transmission rod is driven by the output end of a second motor, and the second motor is fixedly connected to the top of the table panel.

[0013] As a preferred technical solution of this application, the top of the table panel is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to a slider, the top of the slider is fixedly connected to a second clamping seat, the side of the second clamping seat near the first clamping seat is fixedly connected to a second bearing seat, the second bearing seat is rotatably connected to a second connecting ring through a bearing, and multiple clamping elements are equidistantly arranged at opposite ends of the first connecting ring and the second connecting ring.

[0014] As a preferred technical solution of this application, a lead screw is provided inside the slide groove. The outer wall of the lead screw is threadedly connected to the inner wall of the slider. One end of the lead screw passes through the platform and is connected to the output end of the third motor. The third motor is fixedly connected to one side of the platform.

[0015] As a preferred technical solution of this application, the second detection mechanism includes a mounting base, which is fixedly connected to the top of the table panel. A second electric telescopic rod is detachably installed inside the mounting base. A lifting plate is fixedly connected to the top of the second electric telescopic rod. A plurality of second infrared detection protrusions are equidistantly arranged at the bottom of the lifting plate.

[0016] As a preferred technical solution of this application, a first electric telescopic rod is provided on one side of the connecting plate, and an installation plate is fixedly connected to the outer wall of the first electric telescopic rod. The installation plate is fixedly connected to the top of the table panel.

[0017] (III) Beneficial Effects

[0018] 1. This non-destructive testing device for pipelines, by setting up a first testing mechanism and a second testing mechanism, allows the device to be used. By adjusting the positions of the first and second infrared detection protrusions, the protrusions can be fitted to pipelines of different diameters, thus enabling the testing of pipelines of different specifications and sizes. This improves the applicability of the testing device. Furthermore, it simultaneously tests both the inner and outer surfaces of the pipeline, increasing testing efficiency while ensuring comprehensive pipeline testing.

[0019] 2. This type of non-destructive testing pipeline inspection device, by setting a rotating mechanism, can drive the pipeline to rotate slowly during the inspection process. This allows the first infrared detection protrusion and the second infrared detection protrusion to contact multiple positions on the inner and outer surfaces of the pipeline, thereby ensuring the comprehensiveness of the inspection and avoiding blind spots. Attached Figure Description

[0020] Figure 1 This is a structural schematic diagram of a non-destructive testing device for pipelines.

[0021] Figure 2 This is a schematic diagram of the overall structure of the first testing mechanism in a non-destructive testing pipeline inspection device.

[0022] Figure 3 This is a schematic diagram of the distribution of the rotating mechanism in a non-destructive testing device for pipelines.

[0023] Figure 4 This is a three-dimensional structural diagram of a lead screw in a non-destructive testing device for pipelines.

[0024] Figure 5 This is a schematic diagram of the overall structure of the second testing mechanism in a non-destructive testing pipeline professional testing device.

[0025] In the picture:

[0026] 1. Tabletop; 2. First detection mechanism; 201. Connecting plate; 202. Support rod; 203. Support ring; 204. Moving rod; 205. First infrared detection protrusion; 206. Guide cylinder; 207. Spring; 208. First motor; 209. Winder; 3. Second detection mechanism; 301. Mounting base; 302. Second electric telescopic rod; 303. Lifting plate; 304. Second infrared detection protrusion; 4. Rotating mechanism; 401. First clamping seat; 402. First bearing seat; 403. First connecting ring; 404. Gear ring; 405. Gear; 406. Transmission rod; 407. Second motor; 5. Mounting plate; 6. Slide groove; 7. Slider; 8. Second clamping seat; 9. Second bearing seat; 10. Second connecting ring; 11. Clamping component; 12. Lead screw; 13. Third motor; 14. First electric telescopic rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figure 1-5 As shown, this utility model provides a non-destructive testing device for pipelines, including a platform 1, and a first testing mechanism 2, a second testing mechanism 3 and a rotating mechanism 4 are provided on the top of the platform 1.

[0029] The first detection mechanism 2 includes a connecting plate 201. One end of the connecting plate 201 is fixedly connected to a plurality of support rods 202. One end of the plurality of support rods 202 is connected to the corresponding side of the same support ring 203. The support ring 203 has a plurality of moving holes inside. The support ring 203 is movably connected to a moving rod 204 through the moving holes. One end of the moving rod 204 is fixedly connected to a first infrared detection protrusion 205. One end of the first infrared detection protrusion 205 is provided with a spring 207. The other end of the spring 207 is connected to the outer wall of the support ring 203. A plurality of guide cylinders 206 are fixedly connected to the inner wall of the support ring 203. The inner wall of the guide cylinders 206 is movably connected to the outer wall of the moving rod 204. One end of the moving rod 204 is provided with a connecting rope. One side of the connecting plate 201 is fixedly connected to a first motor 208. The output end of the first motor 208 is drivenly connected to a winder 209. The winder 209 is connected to the moving rod 204 through the connecting rope.

[0030] The rotating mechanism 4 includes a first clamping seat 401, a first bearing seat 402 on one side of the first clamping seat 401, the first bearing seat 402 being rotatably connected to a first connecting ring 403 via a bearing, a gear ring 404 being fixedly connected to the outer wall of the first connecting ring 403, a first gear 405 being meshed with the outer wall of the gear ring 404, a transmission rod 406 being drivenly connected to the inner wall of the first gear 405, one end of the transmission rod 406 being drivenly connected to the output end of a second motor 407, and the second motor 407 being fixedly connected to the top of the platform 1. By setting the rotating mechanism 4, the detection device can drive the pipe to rotate slowly during the detection process, so that the first infrared detection protrusion 205 and the second infrared detection protrusion 304 can contact multiple positions on the inner and outer surfaces of the pipe, thereby ensuring the comprehensiveness of the detection device and avoiding detection blind spots.

[0031] The top of the platform 1 is provided with a sliding groove 6, and a slider 7 is slidably connected to the inner wall of the sliding groove 6. A second clamping seat 8 is fixedly connected to the top of the slider 7. A second bearing seat 9 is fixedly connected to the side of the second clamping seat 8 near the first clamping seat 401. The second bearing seat 9 is rotatably connected to the second connecting ring 10 through a bearing. Multiple clamping elements 11 are equidistantly arranged at opposite ends of the first connecting ring 403 and the second connecting ring 10. By setting the second clamping seat 8, the second bearing seat 9 and the clamping elements 11, the second bearing seat 9 and the second connecting ring 10 can be used for auxiliary rotation. In cooperation with the first bearing seat 402 and the first connecting ring 403, the stability of the pipeline rotation can be improved, thereby ensuring the smoothness of the pipeline rotation detection.

[0032] The slide 6 is equipped with a lead screw 12. The outer wall of the lead screw 12 is threadedly connected to the inner wall of the slider 7. One end of the lead screw 12 passes through the platform 1 and is connected to the output end of the third motor 13. The third motor 13 is fixedly connected to one side of the platform 1. By setting the lead screw 12 and the slider 7, the second clamping seat 8 can be driven to move towards the first clamping seat 401. The second clamping seat 8 and the first clamping seat 401 cooperate to facilitate the clamping and fixing of the pipeline, and prevent the pipeline from shaking during the inspection process, which would affect the inspection effect of the pipeline.

[0033] The second detection mechanism 3 includes a mounting base 301, which is fixedly connected to the top of the platform 1. A second electric telescopic rod 302 is detachably installed inside the mounting base 301. A lifting plate 303 is fixedly connected to the top of the second electric telescopic rod 302. A plurality of second infrared detection protrusions 304 are equidistantly arranged at the bottom of the lifting plate 303. By setting the second detection mechanism 3, the outer surface of the pipe can be detected. At the same time, the height of the lifting plate 303 and the second infrared detection protrusions 304 can be adjusted by the second electric telescopic rod 302, so that the detection device can detect pipes of different diameters.

[0034] A first electric telescopic rod 14 is provided on one side of the connecting plate 201. An mounting plate 5 is fixedly connected to the outer wall of the first electric telescopic rod 14. The mounting plate 5 is fixedly connected to the top of the platform 1. By setting the first electric telescopic rod 14, the position of the first detection mechanism 2 can be adjusted, so that the first detection mechanism 2 can detect different positions of the inner wall of different pipes, further ensuring the comprehensiveness of the detection device.

[0035] Working principle:

[0036] In use, first, one end of the pipe is abutted against the clamping member 11 on one side of the first clamping seat 401. Then, the third motor 13 is started, driving the lead screw 12 to rotate. Since the lead screw 12 and the slider 7 are connected by a thread, the lead screw 12 can drive the slider 7 to move along the slide groove 6. The movement of the slider 7 drives the second clamping seat 8 to move, so that the second clamping seat 8 is close to the clamping member 11 of the first clamping seat 401 to clamp and fix the other end of the pipe. Then, the first motor 208 is started, driving the winder 209 to rotate. Since the winder 209 is connected to the moving rod 204 through a connecting rope, when the winder 209 rotates, the connecting rope will be wound around the winder 209, and the moving rod 204 will be pulled by the connecting rope. When the moving rod 204 moves, it will compress the spring 207, causing the spring 207 to contract. Then, the first electric telescopic rod 14 is started, driving the first detection mechanism 2 to move, so that the second... A detection mechanism 2 enters the interior of the pipe and then shuts off the first motor 208, thereby releasing the winding device 209 from restricting the connecting rope. This allows the connecting rope and the moving rod 204 to move outward under the action of the spring 207, thereby causing the first infrared detection protrusion 205 to move outward and contact the inner wall of the pipe. Then, the second electric telescopic rod 302 is activated, which drives the lifting plate 303 to move downward, causing the lifting plate 303 to move the second infrared detection protrusion 304 downward, so that the second infrared detection protrusion 304 contacts the outer surface of the pipe. Next, the second motor 407 is activated, which drives the transmission rod 406 to rotate. The transmission rod 406 drives the gear 405 to rotate, the gear 405 drives the gear ring 404 to rotate, and the gear ring 404 drives the first connecting ring 403 to rotate. This causes the pipe to rotate through the clamping device 11, thereby comprehensively detecting the outer and inner surfaces of the pipe.

[0037] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A non-destructive testing device for pipelines, comprising a platform (1), characterized in that: The top of the platform (1) is provided with a first detection mechanism (2), a second detection mechanism (3) and a rotation mechanism (4). The first detection mechanism (2) includes a connecting plate (201). One end of the connecting plate (201) is fixedly connected to a plurality of support rods (202). One end of the plurality of support rods (202) is connected to the corresponding side of the same support ring (203). The support ring (203) has a plurality of moving holes inside. The support ring (203) is movably connected to a moving rod (204) through the moving holes. One end of the moving rod (204) is fixedly connected to a first infrared detection protrusion (205). One end of the first infrared detection protrusion (205) is provided with a spring (207). The other end of the spring (207) is connected to the outer wall of the support ring (203). The inner wall of the support ring (203) is fixedly connected to a plurality of guide cylinders (206). The inner wall of the guide cylinders (206) is movably connected to the outer wall of the moving rod (204). One end of the moving rod (204) is provided with a connecting rope. A first motor (208) is fixedly connected to one side of the connecting disc (201). The output end of the first motor (208) is drivenly connected to a winder (209). The winder (209) is connected to the moving rod (204) through the connecting rope.

2. The non-destructive testing pipeline inspection device according to claim 1, characterized in that: The rotating mechanism (4) includes a first clamping seat (401), a first bearing seat (402) is provided on one side of the first clamping seat (401), the first bearing seat (402) is rotatably connected to the first connecting ring (403) through a bearing, and a toothed ring (404) is fixedly connected to the outer wall of the first connecting ring (403).

3. The non-destructive testing pipeline inspection device according to claim 2, characterized in that: The outer wall of the gear ring (404) is meshed with a first gear (405), and the inner wall of the first gear (405) is driven by a transmission rod (406). One end of the transmission rod (406) is driven by the output end of a second motor (407), and the second motor (407) is fixedly connected to the top of the table panel (1).

4. The non-destructive testing pipeline inspection device according to claim 2, characterized in that: The top of the table panel (1) is provided with a sliding groove (6), and a slider (7) is slidably connected to the inner wall of the sliding groove (6). A second clamping seat (8) is fixedly connected to the top of the slider (7). A second bearing seat (9) is fixedly connected to the side of the second clamping seat (8) near the first clamping seat (401). The second bearing seat (9) is rotatably connected to the second connecting ring (10) through a bearing. Multiple clamping parts (11) are equidistantly arranged at opposite ends of the first connecting ring (403) and the second connecting ring (10).

5. The non-destructive testing pipeline inspection device according to claim 4, characterized in that: The slide (6) is provided with a lead screw (12). The outer wall of the lead screw (12) is threadedly connected to the inner wall of the slider (7). One end of the lead screw (12) passes through the table panel (1) and is connected to the output end of the third motor (13). The third motor (13) is fixedly connected to one side of the table panel (1).

6. The non-destructive testing pipeline inspection device according to claim 1, characterized in that: The second detection mechanism (3) includes a mounting base (301), which is fixedly connected to the top of the table panel (1). A second electric telescopic rod (302) is detachably installed inside the mounting base (301). A lifting plate (303) is fixedly connected to the top of the second electric telescopic rod (302). A plurality of second infrared detection protrusions (304) are equidistantly arranged at the bottom of the lifting plate (303).

7. The non-destructive testing pipeline inspection device according to claim 1, characterized in that: A first electric telescopic rod (14) is provided on one side of the connecting plate (201), and an installation plate (5) is fixedly connected to the outer wall of the first electric telescopic rod (14). The installation plate (5) is fixedly connected to the top of the table panel (1).

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