Integrated toner cartridge assembly

Abstract

The utility model relates to an integrated toner cartridge assembly and belongs to the technical field of toner cartridges. The integrated toner cartridge assembly comprises a toner cartridge assembly body, a sealing assembly, a toner storage box, a feeding pipe and a material distribution box, and the sealing assembly is arranged in the toner storage box and located in the middle of the feeding pipe so as to seal the feeding pipe; the toner cartridge assembly body serves as the core part of the whole assembly and is responsible for achieving the electrostatic imaging and carbon powder transferring functions in the printing process, the powder storage box is used for storing carbon powder needed by printing and ensuring the continuity and stability of the printing process, and the feeding pipe is fixedly inserted into the powder storage box and serves as a channel for the carbon powder to enter the powder storage box from the material distribution box; the design needs to ensure the flowing smoothness and sealing performance of the carbon powder. And the material distribution box is movably arranged above the feeding pipe and is used for temporarily storing the carbon powder to be added, so that a user can conveniently supplement the carbon powder, the leakage of the carbon powder is reduced, and the safety in the carbon powder adding process is improved.

Description

Technical Field

[0001] This utility model relates to the field of toner cartridge technology, and in particular to an integrated toner cartridge assembly. Background Technology

[0002] A toner cartridge, also known as a photosensitive drum, is generally composed of a base material made of aluminum and a photosensitive material coated on the base material. In laser printers, the print quality is largely determined by the toner cartridge. The toner cartridge not only determines the print quality but also the amount of money the user needs to spend during use.

[0003] When adding toner to a toner cartridge, the toner needs to be poured from the toner cartridge into the toner storage box inside the cartridge. During the pouring process, the toner will be scattered in the air. The dangers of spilled toner should not be underestimated. It can not only contaminate the printer's internal circuitry and gears, causing short circuits, paper jams, or reduced print quality, but it can also pose a threat to human health. For example, if toner particles are inhaled into the respiratory tract, they may cause lung inflammation or allergies, and long-term exposure may even increase the risk of cancer. Utility Model Content

[0004] Therefore, it is necessary to provide an integrated toner cartridge assembly to address the issue of toner scattering through the air vents during the pouring process from the toner cartridge into the toner storage box of the toner drum.

[0005] An integrated toner cartridge assembly, characterized in that it comprises: a toner cartridge assembly body, a toner storage box fixedly connected to the upper side of one side of the toner cartridge assembly body, a feed tube fixedly inserted into the inside of the toner storage box, and a dispensing box movably disposed above the feed tube;

[0006] A sealing assembly is disposed inside the powder storage box and located in the middle of the feed pipe to facilitate sealing of the feed pipe.

[0007] In one embodiment, the diameter of the lower outlet end of the dispensing box is smaller than the inner diameter of the feed pipe, and the outlet end of the dispensing box is inserted into the interior of the feed pipe and extends downward.

[0008] In one embodiment, a cover plate is magnetically attached to the inner wall of the powder storage box, and one side of the cover plate is threadedly connected to the surface of the feed pipe.

[0009] In one embodiment, one side of the dispensing box slides along one outer wall of the powder storage box, and one side of the dispensing box is embedded inside the powder storage box.

[0010] In one embodiment, the sealing assembly includes two lead screws located inside the powder storage box, a transmission assembly is provided between the two lead screws, one end of one of the lead screws is fixedly connected to a motor, and the surfaces of the two lead screws are threaded with sliders. A sealing gasket is provided on the side of the two sliders that are close to each other, and the sealing gasket is located inside the feed pipe and slides.

[0011] In one embodiment, a notch is provided on one side of the powder storage box, and one side of the sealing gasket covers the notch.

[0012] In one embodiment, two top plates are movably connected to the sides of the two sliders that are close to each other, and a telescopic rod is movably connected to the sides of the two top plates that are close to each other. The sides of the two top plates that are far apart from each other are in contact with the inner wall of the sealing gasket.

[0013] Beneficial effects

[0014] 1. The drum unit itself, as the core component of the entire assembly, integrates key components such as the photosensitive drum, charging roller, and developing roller. It is responsible for electrostatic imaging and toner transfer during the printing process. A toner storage box is fixedly connected to the upper side of the drum unit to store the toner required for printing, ensuring the continuity and stability of the printing process. A feed tube is fixedly inserted inside the toner storage box, serving as the channel for toner to enter the storage box from the dispensing box. Its design must ensure smooth toner flow and airtightness. A dispensing box is movable above the feed tube for temporarily storing toner to be added, facilitating toner replenishment, reducing toner leakage, and improving safety during toner addition.

[0015] 2. The toner cartridge assembly also features a sealing component located inside the toner storage box and in the middle of the feed pipe. Similar to a valve structure, it controls the opening and closing of the feed pipe. During toner refilling, the sealing component effectively prevents toner leakage, ensuring a clean and efficient process. When toner needs to be added, the user simply pours the toner from the dispensing box into the toner storage box through the feed pipe and controls the opening and closing of the feed pipe by operating the sealing component. This design not only simplifies the toner refilling process but also improves safety during the process. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the powder storage box of this utility model;

[0019] Figure 3 This is a schematic diagram of the sealing component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the internal structure of the sealing gasket of this utility model.

[0021] Figure label:

[0022] 100. Toner cartridge assembly body; 101. Toner storage box; 102. Feed pipe; 200. Dispensing box; 300. Cover plate; 400. Sealing assembly; 401. Motor; 402. Transmission assembly; 403. Lead screw; 404. Slider; 405. Sealing gasket; 406. Top plate; 407. Telescopic rod. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for illustrative purposes only and do not represent the only possible implementation.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0026] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0027] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this specification belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0028] The following is combined with Figures 1-4 This invention describes an integrated, one-piece toner cartridge assembly.

[0029] In one embodiment, an integrated toner cartridge assembly includes: a toner cartridge assembly body 100 and a sealing assembly 400. A toner storage box 101 is fixedly connected to the upper side of one side of the toner cartridge assembly body 100. A feed tube 102 is fixedly inserted into the inside of the toner storage box 101. A dispensing box 200 is movably disposed above the feed tube 102. The sealing assembly 400 is disposed inside the toner storage box 101 and located in the middle of the feed tube 102 to facilitate sealing of the feed tube 102.

[0030] In this embodiment, the drum assembly body 100, as the core part of the entire assembly, integrates key components such as the photosensitive drum, charging roller, and developing roller, and is responsible for realizing electrostatic imaging and toner transfer functions during the printing process. A toner storage box 101 is fixedly connected to the upper side of the drum assembly body 100 to store the toner required for printing, ensuring the continuity and stability of the printing process.

[0031] A feed pipe 102 is fixedly inserted into the inside of the toner storage box 101, serving as the channel for toner to enter the toner storage box 101 from the dispensing box 200. Its design must ensure smooth toner flow and airtightness. The dispensing box 200 is movably installed above the feed pipe 102 for temporarily storing toner to be added, facilitating toner replenishment operations for users.

[0032] In addition, the component also includes a sealing component 400, which is located inside the toner storage box 101 and in the middle of the feed pipe 102. Similar to a valve structure, it can control the opening and closing of the feed pipe 102. During the toner addition process, the sealing component 400 can effectively prevent toner leakage and ensure the cleanliness and efficiency of the addition process. When toner needs to be added, the user only needs to pour the toner in the dispensing box 200 into the toner storage box 101 through the feed pipe 102, and control the opening and closing of the feed pipe 102 by operating the sealing component 400 to complete the toner replenishment. This design not only simplifies the toner addition process, but also improves the safety of the toner addition process.

[0033] like Figure 1 , Figure 2 and Figure 3 As shown, the diameter of the lower outlet end of the dispensing box 200 is smaller than the inner diameter of the feed pipe 102. The outlet end of the dispensing box 200 is inserted into the inside of the feed pipe 102 and extends downward. A cover plate 300 is magnetically attached to the inner wall of the powder storage box 101. One side of the cover plate 300 is threadedly connected to the surface of the feed pipe 102. One side of the dispensing box 200 slides along one side of the outer wall of the powder storage box 101. One side of the dispensing box 200 is embedded in the inside of the powder storage box 101.

[0034] In this embodiment, the constricted design of the dispensing box 200 forms a physical limiting structure through the diameter difference. Combined with the extension section, it can penetrate deep into the inner wall of the feed pipe 102 to form a guiding channel, which not only prevents the toner from overflowing when poured but also reduces residue on the pipe wall. The magnetic cover plate 300 achieves quick pre-positioning through embedded magnets. The threaded connection end of the magnetic cover plate 300 adopts a fine thread structure, which gradually presses the feed pipe 102 interface during the rotation and closing process, forming a double sealing guarantee with the magnetic attraction. This magnetic attraction plus threaded composite fixing method retains the convenience of quick disassembly and assembly, and enhances the vibration resistance through mechanical interlocking. When the dispensing box 200 is removed, the feed pipe 102 is protected by the magnetic cover plate 300, which improves the sealing reliability while ensuring the convenience of operation.

[0035] like Figure 2 , Figure 3 and Figure 4 As shown, the sealing assembly 400 includes a lead screw 403 located inside the powder storage box 101. There are two lead screws 403, and a transmission assembly 402 is provided between the two lead screws 403. One end of one of the lead screws 403 is fixedly connected to a motor 401. The surfaces of the two lead screws 403 are threaded with sliders 404. A sealing gasket 405 is provided on the side of the two sliders 404 that are close to each other. The sealing gasket 405 slides inside the feed pipe 102.

[0036] In this embodiment, the sealing assembly 400 achieves precise translation control of the sealing gasket 405 through a double lead screw 403 structure. When the motor 401 drives the lead screw 403 to rotate, the transmission assembly 402 synchronously drives another set of lead screws 403 to rotate, ensuring that the sliders 404 on both sides maintain the same speed and direction of movement, so that the sealing gasket 405 opens and closes smoothly along the axial direction in the feed tube 102. The sealing gasket 405 is made of silicone material and has a double-layer corrugated pleated structure, which can form a line contact seal with the inner wall of the feed tube 102 when closed, and can also compensate for processing errors through elastic deformation. Its surface is coated with Teflon coating to reduce toner adhesion. Combined with the mechanical self-locking characteristics of the lead screw 403, it can still maintain a sealed state in the power-off state. Compared with traditional manual valves, this electric sealing mechanism can accurately control the opening of the feed tube 102, avoid accidental leakage during the toner addition process, and the integrated design reduces external operating parts and optimizes the internal space utilization of the toner storage box 101.

[0037] like Figure 2 , Figure 3 and Figure 4 As shown, a notch is provided on one side of the powder storage box 101, and the notch is covered by one side of the sealing gasket 405. Two top plates 406 are movably connected to the side of the two sliders 404 that are close to each other. A telescopic rod 407 is movably connected to the side of the two top plates 406 that are close to each other. The side of the two top plates 406 that are far apart from each other is in contact with the inner wall of the sealing gasket 405.

[0038] In this embodiment, the sealing gasket 405 fits tightly against the edge of the notch in the powder storage box 101 through elastic deformation to prevent dust diffusion. The top plate 406 adopts a wedge-shaped design, which, supported by the telescopic rod 407, can apply uniform pressure to the sealing gasket 405 to compensate for material creep after long-term use and ensure continuous sealing interface. The telescopic rod 407 has a built-in spring reset mechanism to maintain the pre-tightening force of the top plate 406 on the sealing gasket 405. This multi-stage sealing structure improves the sealing performance of the powder storage box 101 by combining mechanical pressurization with material self-adaptation, while extending the service life of the sealing assembly 400.

[0039] Working principle:

[0040] This component enables electrostatic imaging and toner transfer during the printing process via the drum unit body 100. The toner storage box 101 fixed above it stores toner, ensuring continuous printing. When adding toner, the feed box 200, with its constricted design, is inserted into the feed tube 102 to form a guide channel, preventing toner spillage. The user operates the sealing component 400, where the motor 401 drives the lead screw 403 to rotate. Synchronously driven by the transmission component 402, the sliders 404 on both sides move the sealing gasket 405 axially within the feed tube 102, controlling the opening and closing of the channel. The sealing gasket 405 is made of silicone and has a double-layer design. The corrugated structure forms a line contact seal with the inner wall of the feed pipe 102. The Teflon coating on its surface reduces toner adhesion. At the same time, the top plate 406, supported by the telescopic rod 407, applies uniform pressure to the sealing gasket 405 to compensate for material creep and maintain continuous sealing interface. The entire process is precisely controlled by the electric sealing mechanism to prevent toner leakage. The magnetic cover plate 300 protects the feed pipe 102 after the distribution box 200 is removed, ensuring convenient operation and reliable sealing. This greatly reduces the possibility of toner leakage, reduces pollution to the surrounding environment, and reduces harm to human health.

[0041] It should be noted that the toner cartridge assembly body 100 and motor 401 mentioned above are all devices with relatively mature existing technology. The specific model can be selected according to actual needs. At the same time, the toner cartridge assembly body 100 and motor 401 can be powered by the built-in power supply or by the mains power. The specific power supply method is selected according to the situation and will not be elaborated here.

[0042] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0043] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. An integrated, one-piece toner cartridge assembly, characterized in that, include: A toner cartridge assembly body (100) is provided with a toner storage box (101) fixedly connected to the upper side of one side of the toner cartridge assembly body (100). A feed pipe (102) is fixedly inserted into the inside of the toner storage box (101), and a dispensing box (200) is movably provided above the feed pipe (102). A sealing assembly (400) is disposed inside the powder storage box (101) and located in the middle of the feed pipe (102) to facilitate sealing of the feed pipe (102).

2. The integrated toner cartridge assembly according to claim 1, characterized in that, The diameter of the lower outlet end of the material distribution box (200) is smaller than the inner diameter of the feed pipe (102), and the outlet end of the material distribution box (200) is inserted into the interior of the feed pipe (102) and extends downward.

3. The integrated toner cartridge assembly according to claim 2, characterized in that, A cover plate (300) is magnetically attached to the inner wall of the powder storage box (101), and one side of the cover plate (300) is threadedly connected to the surface of the feed pipe (102).

4. The integrated toner cartridge assembly according to claim 3, characterized in that, One side of the dispensing box (200) slides along one outer wall of the powder storage box (101), and one side of the dispensing box (200) is embedded inside the powder storage box (101).

5. The integrated toner cartridge assembly according to claim 4, characterized in that, The sealing assembly (400) includes a lead screw (403) located inside the powder storage box (101). There are two lead screws (403), and a transmission assembly (402) is provided between the two lead screws (403). One end of one of the lead screws (403) is fixedly connected to a motor (401). The surfaces of the two lead screws (403) are threaded with sliders (404). A sealing gasket (405) is provided on the side of the two sliders (404) that are close to each other. The sealing gasket (405) slides inside the feed pipe (102).

6. The integrated toner cartridge assembly according to claim 5, characterized in that, The powder storage box (101) has a notch on one side, and the sealing gasket (405) covers the notch on one side.

7. The integrated toner cartridge assembly according to claim 6, characterized in that, Two top plates (406) are movably connected to the sides of the two sliders (404) that are close to each other. A telescopic rod (407) is movably connected to the sides of the two top plates (406) that are close to each other. The sides of the two top plates (406) that are far apart from each other are in contact with the inner wall of the sealing gasket (405).

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