Electric furnace transformer direct connection structure of submerged arc furnace

By improving the wiring structure and using components such as the terminal block and fixing plate, the wire limit and terminal block are stabilized, which solves the problems of wire tangling and slow disassembly and assembly, and improves the operational stability and replacement efficiency of the electric furnace transformer.

CN224248429UActive Publication Date: 2026-05-15WU HAI SUN-MAKER INT MINERALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WU HAI SUN-MAKER INT MINERALS CO LTD
Filing Date
2025-04-14
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The wires are prone to tangling, causing them to become tangled. The electric furnace transformer may overheat and be damaged if it operates under rated load for a long time. In addition, the installation and disassembly of the terminal block takes a long time, which affects the replacement speed.

Method used

It adopts a structure including a terminal block, fixing plate, receiving plate, positioning rod, guide rod, adjusting block, wire clamp and limit clamp. The wire limit and terminal block are stably positioned by rotating bolts and positioning rod, simplifying the disassembly and assembly process.

Benefits of technology

This effectively avoids wire tangling, increases the speed of assembly and disassembly of terminal blocks, and ensures the stable operation and safety of the electric furnace transformer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric furnace transformers, and discloses an electric furnace transformer direct-connection structure of a submerged arc furnace, which comprises a transformer shell, wiring boards and a direct-connection structure, the fixing plate is arranged above the wiring table, bearing plates are installed on the two sides of the wiring table, and positioning rods are connected between the fixing plate and the bearing plates in a screwed mode; the line bank is arranged above the wiring table, guide rods are uniformly distributed on the left side of the line bank, and the surfaces of the guide rods are sleeved with adjusting blocks; the limiting clamp can be driven to be close to the surface of the wire clamp by rotating the bolt, so that the wires can be limited, and the wires can be effectively prevented from being mutually contacted and wound; the fixing plate can be extruded by rotating the positioning rod, the fixing plate and the wiring table are matched to position the wiring bar, the wiring bar can be disassembled only by rotating and loosening the positioning rod, and the replacement speed of the wiring bar is increased.
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Description

Technical Field

[0001] This utility model relates to the field of electric furnace transformer technology, specifically to a direct-connection structure for an electric furnace transformer in a submerged arc furnace. Background Technology

[0002] A direct-connection structure for an electric furnace transformer means that the primary side of the transformer is directly connected to the power supply, while the secondary side is directly connected to the electric furnace's circuitry. This structure simplifies transformer design, reduces energy loss during transmission, and provides a more stable voltage and current supply.

[0003] Common transformer direct-connection structures typically use coils to achieve voltage step-up and step-down transformations, with insulating bushings used to isolate the high-voltage and low-voltage coils, and connecting devices used to connect the transformer to other electrical equipment to ensure efficient power transmission.

[0004] Transformer direct-connection structures typically use terminal blocks for connection. However, due to the long length of the terminal block's wires, the wires are prone to tangling after installation, resulting in a messy wire configuration. Additionally, the electric furnace transformer may overheat and damage the terminal block if it operates for extended periods beyond its rated load. Furthermore, the terminal block requires numerous bolts for installation, leading to lengthy disassembly and reassembly processes and slowing down the replacement process. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a direct-connection structure for the electric furnace transformer of a submerged arc furnace, which solves the problems mentioned in the background technology, such as the easy entanglement of wires, resulting in wires being scattered, and the electric furnace transformer operating for a long time under conditions exceeding the rated load, which may cause the terminal block to overheat and be damaged. However, since the terminal block requires too many bolts for installation, it takes a long time to disassemble and assemble, reducing the speed of replacement.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a direct-connection structure for an electric furnace transformer in a submerged arc furnace, comprising:

[0009] The transformer casing has terminal blocks installed on both sides.

[0010] A fixing plate is set above the terminal block, and receiving plates are installed on both sides of the terminal block. A positioning rod is screwed between the fixing plate and the receiving plate.

[0011] A terminal block is positioned above the terminal block. Guide rods are evenly distributed on the left side of the terminal block, and adjustment blocks are fitted onto the surface of each guide rod.

[0012] A wire clamp is located at the bottom of the adjusting block. A limit clamp is provided below each wire clamp. Limit plates are installed on both sides of the wire clamp and the limit clamp. Bolts are screwed between the two limit plates.

[0013] Preferably, the surface of the guide rod is evenly provided with insertion holes, and the surface of the adjusting block is also provided with insertion holes. A pin is inserted into the inner cavity of the insertion hole. The pin is inserted through the insertion hole of the adjusting block and into the insertion hole of the guide rod, thereby fixing the adjusting block.

[0014] Preferably, each of the upper surfaces of the adjusting blocks is equipped with a slider, and each of the terminal blocks is welded with a slide rail at a position corresponding to the slider. The slider is inserted into the slide rail to limit the adjustment block, so that the adjusting block can move stably along the surface of the guide rod.

[0015] Preferably, mounting blocks are installed on both sides of the fixing plate, and mounting grooves are opened on the surface of the receiving plate. The mounting blocks are embedded in the inner cavity of the mounting grooves, which can limit the fixing plate and prevent the fixing plate from shifting when fixing the terminal block.

[0016] Preferably, the upper surface of the terminal block is evenly provided with wiring grooves, and pressure plates are installed at the bottom of the fixing plate at positions corresponding to the wiring grooves. When the terminal block is inserted into the wiring groove, the pressure plate can penetrate the wiring groove and contact the upper surface of the terminal block, thereby fixing the terminal block more firmly.

[0017] Beneficial effects

[0018] Compared with the prior art, this utility model provides a direct-connection structure for the electric furnace transformer of a submerged arc furnace, which has the following advantages:

[0019] 1. The electric furnace transformer direct-connection structure of this submerged arc furnace can move the limit clamp close to the surface of the wire clamp by rotating the bolt, thereby limiting the wire. By moving the adjusting block along the surface of the guide rod, the wire can be straightened, thus effectively preventing the wires from contacting each other and getting tangled.

[0020] 2. The electric furnace transformer direct-connection structure of this submerged arc furnace allows the fixed plate to be pressed by rotating the positioning rod. The fixed plate, in conjunction with the terminal block, can position the terminal block. The terminal block can be disassembled simply by rotating the positioning rod to loosen it, thus facilitating the disassembly and assembly of the terminal block and improving the speed of terminal block replacement. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the connection structure between the junction box and the terminal block of this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the junction box of this utility model;

[0024] Figure 4 This is a schematic diagram of the terminal block of this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the fixing plate of this utility model;

[0026] Figure 6 This is a schematic diagram of the installation structure of the wire clamp of this utility model.

[0027] In the diagram: 1. Transformer casing; 2. Terminal block; 3. Fixing plate; 4. Receiving plate; 5. Positioning rod; 6. Terminal block; 7. Guide rod; 8. Adjusting block; 9. Wire clamp; 10. Limit clamp; 11. Limiting plate; 12. Bolt; 13. Socket; 14. Pin; 15. Slider; 16. Slide rail; 17. Mounting block; 18. Mounting groove; 19. Wiring groove; 20. Pressure plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] This utility model provides a technical solution: a direct-connection structure for the electric furnace transformer of a submerged arc furnace. Please refer to [link / reference]. Figure 1 The transformer includes a transformer housing 1, and terminal blocks 2 are installed on both sides of the transformer housing 1.

[0030] Mounting plate 3 is located above junction box 2. Please refer to [link / reference]. Figure 3 Both sides of the junction box 2 are equipped with receiving plates 4. Please refer to [link / reference]. Figure 5 Positioning rods 5 are screwed between the fixing plate 3 and the receiving plate 4;

[0031] Please see Figure 2 Terminal block 6 is located above terminal block 2. Please refer to [link / reference]. Figure 4 Guide rods 7 are evenly distributed on the left side of the terminal block 6. Please refer to [link / reference]. Figure 6 Adjusting blocks 8 are fitted onto the surface of each guide rod 7;

[0032] The wire clamp 9 is located at the bottom of the adjusting block 8. The wire clamp 9 is provided with a limit clamp 10 below it. The wire clamp 9 and the limit clamp 10 are both equipped with limit plates 11 on both sides. The two limit plates 11 are screwed together with bolts 12.

[0033] The rotating positioning rod 5 can press the fixing plate 3. The fixing plate 3 and the terminal block 2 can position the terminal block 6. The terminal block 6 can be disassembled by simply rotating the positioning rod 5 to loosen it, which facilitates the disassembly and assembly of the terminal block 6 and improves the replacement speed of the terminal block 6.

[0034] When the wire is inserted between the wire clamp 9 and the limiting clamp 10, rotating the bolt 12 can move the limiting clamp 10 closer to the surface of the wire clamp 9, thereby limiting the wire. By moving the adjusting block 8 along the surface of the guide rod 7, the wire can be straightened, thus effectively preventing the wires from contacting each other and getting tangled.

[0035] The surface of the guide rod 7 is evenly provided with insertion holes 13, and the surface of the adjusting block 8 is also provided with insertion holes 13. A pin 14 is inserted into the inner cavity of the insertion hole 13. The pin 14 is inserted through the insertion hole 13 of the adjusting block 8 and into the insertion hole 13 of the guide rod 7, so as to fix the adjusting block 8.

[0036] The upper surface of the adjusting block 8 is equipped with a slider 15. The terminal block 6 is welded with a slide rail 16 at the corresponding position of the slider 15. The slider 15 is inserted into the slide rail 16, which can limit the adjustment block 8 so that the adjustment block 8 can move stably along the surface of the guide rod 7.

[0037] Please see Figure 5 Mounting blocks 17 are installed on both sides of the fixing plate 3. Please refer to [link / reference]. Figure 3 The surface of the receiving plate 4 is provided with mounting grooves 18. The mounting block 17 is embedded in the inner cavity of the mounting groove 18, which can limit the position of the fixing plate 3 so that the fixing plate 3 will not shift when fixing the terminal block 6.

[0038] The upper surface of the junction box 2 is evenly provided with wiring grooves 19. Please refer to [link / reference]. Figure 5 Pressure plates 20 are installed at the bottom of the fixing plate 3 and at the corresponding positions of the wiring groove 19. The terminal block 6 is inserted into the wiring groove 19. The pressure plates 20 can penetrate the wiring groove 19 and contact the upper surface of the terminal block 6, thereby fixing the terminal block 6 more firmly.

[0039] The working process of this device is as follows: First, the wire is inserted between the wire clamp 9 and the limiting clamp 10. Rotating the bolt 12 can drive the limiting clamp 10 to approach the surface of the wire clamp 9, thereby limiting the wire. By moving the adjusting block 8 along the surface of the guide rod 7, the wire can be straightened, thus effectively preventing the wires from contacting each other and getting tangled. Then, the pin 14 passes through the insertion hole 13 of the adjusting block 8 and is inserted into the insertion hole 13 of the guide rod 7, thereby fixing the adjusting block 8 and positioning the wire. Finally, rotating the positioning rod 5 can squeeze the fixing plate 3. The pressure plate 20 can pass through the wiring groove 19 and contact the upper surface of the terminal block 6, thereby fixing the terminal block 6 more firmly. Simply rotate the positioning rod 5 to loosen it, and the terminal block 6 can be disassembled, thus facilitating the disassembly and assembly of the terminal block 6 and improving the replacement speed of the terminal block 6.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A direct-connection structure for an electric furnace transformer in a submerged arc furnace, characterized in that, include: A transformer housing (1) is provided, and terminal blocks (2) are installed on both sides of the transformer housing (1); A fixing plate (3) is set above the terminal block (2). A receiving plate (4) is installed on both sides of the terminal block (2). A positioning rod (5) is screwed between the fixing plate (3) and the receiving plate (4). A terminal block (6) is set above the terminal block (2). Guide rods (7) are evenly distributed on the left side of the terminal block (6). Adjustment blocks (8) are sleeved on the surface of each guide rod (7). A wire clamp (9) is located at the bottom of the adjusting block (8). A limiting clamp (10) is provided below each wire clamp (9). A limiting plate (11) is installed on both sides of the wire clamp (9) and the limiting clamp (10). A bolt (12) is screwed between the two limiting plates (11).

2. The electric furnace transformer direct-connection structure of a submerged arc furnace according to claim 1, characterized in that: The guide rod (7) is evenly provided with insertion holes (13), and the surface of the adjusting block (8) is also provided with insertion holes (13). The inner cavity of the insertion hole (13) is provided with a pin (14).

3. The electric furnace transformer direct-connection structure for a submerged arc furnace according to claim 1, characterized in that: The upper surface of each adjustment block (8) is equipped with a slider (15), and the terminal block (6) is welded with a slide rail (16) at the corresponding position of the slider (15).

4. The electric furnace transformer direct-connection structure of a submerged arc furnace according to claim 1, characterized in that: Mounting blocks (17) are installed on both sides of the fixing plate (3), and mounting grooves (18) are opened on the surface of the receiving plate (4).

5. The electric furnace transformer direct-connection structure of a submerged arc furnace according to claim 1, characterized in that: The upper surface of the wiring platform (2) is evenly provided with wiring grooves (19), and pressure plates (20) are installed at the bottom of the fixing plate (3) at the corresponding positions of the wiring grooves (19).