Double-wire stacked connector

By designing a dual-wire stacked connector, the wires are arranged in two rows of stacked layers, which solves the problem of low connection density per unit space of existing connectors, realizes high-density wiring and shortens the signal path, and improves signal transmission efficiency and vibration resistance.

CN224249013UActive Publication Date: 2026-05-15SHENZHEN REUNION ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN REUNION ELECTRONICS CO LTD
Filing Date
2025-04-18
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing connectors have low connection density per unit space and long wiring, which affects signal transmission efficiency.

Method used

Design a dual-wire stacked connector with two rows of wires arranged opposite each other and the two rows of connecting ends stacked. The PCB board has corresponding connecting holes and bends, and the outer shell has through holes and positioning holes. It is integrally formed with the PCB board by overmolding.

Benefits of technology

It increases the connection density per unit space, reduces signal path length, enhances wiring neatness and vibration resistance, and improves signal transmission efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-wire stacked connector, two rows of first connecting ends are respectively connected in two rows of first connecting holes, so that wires can be fixed on a PCB (Printed Circuit Board), a shell can play a role in protecting the PCB, and the first connecting ends are further prevented from falling off from the PCB. Under the same length, the arrangement of the double-row wire rods can accommodate nearly twice of the pins, the connection density with the PCB in a unit space is improved, and the double-row layout can realize concentrated wiring and reduce the length of a signal path.
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Description

Technical Field

[0001] This utility model relates to the field of connectors, specifically to a dual-wire stacked connector. Background Technology

[0002] In connectors, the conventional setup uses wires to achieve reliable transmission of electrical signals and mechanical connection. In the prior art, connector wires are often arranged in a single row. The single row arrangement reduces the lateral width, making it suitable for narrow or high-density installation environments. The single row of pins also facilitates PCB routing, reduces crossings and interlayer transitions, and lowers design complexity. However, the connection density per unit space is low, and the wires are longer, resulting in longer signal paths, which is not conducive to signal transmission. Utility Model Content

[0003] To overcome the shortcomings of the existing technology, this utility model provides a dual-wire stacked connector, which can solve the problems of low connection density and long wiring per unit space of existing connectors.

[0004] The technical solution adopted by this utility model to solve its technical problem is: to provide a dual-wire stacked connector, including a shell, a PCB board and a plurality of wires, wherein the PCB board is disposed inside the shell, and the two ends of the wires are respectively a first connection end and a second connection end, the first connection end being connected to the PCB board and the second connection end extending out of the shell; the plurality of wires are divided into two rows of equal number, the two rows of wires are arranged opposite to each other, and the two rows of second connection ends are stacked.

[0005] As a further improvement to the above technical solution, the PCB board is provided with two rows of first connection holes, the two rows of first connection holes are opposite to each other and spaced apart, and the two rows of first connection ends are respectively connected to the two rows of first connection holes.

[0006] As a further improvement to the above technical solution, both rows of the first connecting ends are provided with exposed conductors, and the two rows of conductors are respectively provided with upward bending and downward bending portions, and the two rows of bending portions pass through the two rows of the first connecting holes in two opposite directions.

[0007] As a further improvement to the above technical solution, the bent portion is welded to the first connecting hole.

[0008] As a further improvement to the above technical solution, the outer shell is provided with a first connecting part, the first connecting part is provided with two rows of through holes, and the two rows of second connecting ends extend out of the two rows of through holes respectively; the two rows of through holes are arranged vertically opposite each other, and each of the upper row of through holes is connected to each of the lower row of through holes in a figure "8".

[0009] As a further improvement to the above technical solution, a plurality of positioning holes are provided on both sides of the first connecting part, with adjacent two positioning holes being staggered, and the plurality of positioning holes communicating with the plurality of through holes respectively.

[0010] As a further improvement to the above technical solution, the positioning hole is an oblong hole.

[0011] As a further improvement to the above technical solution, a power cord is also included, one end of which is fixed to the outer casing and connected to the PCB board.

[0012] As a further improvement to the above technical solution, the PCB board is also provided with two rows of second connection holes, which are staggered. The power line is connected to the two rows of second connection holes by several wires respectively.

[0013] As a further improvement to the above technical solution, the outer shell is integrally formed with the PCB board and the wire by overmolding injection molding.

[0014] The beneficial effects of this utility model are: the two rows of first connecting ends are respectively connected to the two rows of first connecting holes, so that the wires can be fixed on the PCB board, the outer shell can protect the PCB board, and further prevent the first connecting ends from falling off the PCB board. At the same length, the double-row wire arrangement can accommodate nearly twice the number of pins, increasing the connection density to the PCB board per unit space, and the double-row layout allows for centralized wiring, reducing signal path length. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the structure of the dual-wire stacked connector provided in a preferred embodiment of the present invention;

[0017] Figure 2 This is a structural schematic diagram of the PCB board and wires provided in a preferred embodiment of the present invention;

[0018] Figure 3 This is a schematic diagram of the outer shell provided in a preferred embodiment of the present invention;

[0019] Figure 4 This is a structural schematic diagram of the outer shell from another angle, provided by a preferred embodiment of the present invention.

[0020] Attached reference numerals: 1. Outer casing; 2. PCB board; 3. Power cord; 4. Wire.

[0021] 11. First connecting part; 12. Second connecting part; 21. First connecting hole; 22. Second connecting hole; 41. First connecting end; 42. Second connecting end;

[0022] 111, Through hole; 112, Positioning hole; 121, Mounting hole; 411, Conductor; 412, Bend. Detailed Implementation

[0023] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / connections involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. For example, fixed connections / fixed installations can use screw connections, bolt connections, pin connections, key connections, adhesive connections, mortise and tenon connections, welding, riveting, etc., as needed. For detachable connections, screw connections, bolt connections, threaded connections, snap-fit ​​connections, mortise and tenon connections, Velcro connections, etc., can be used as needed. The various technical features in this utility model can be combined interactively without contradicting each other.

[0024] Please see Figure 1-4 The preferred embodiment of this utility model provides a dual-wire stacked connector, including a housing 1, a PCB board 2, a power cord 3 and several wires 4. The PCB board 2 is disposed inside the housing 1, and the housing 1 can serve as insulation. The wires 4 are used to connect to the PCB board 2 and are used to transmit electrical signals or power. One end of the power cord 3 is fixed to the housing 1 and connected to the PCB board 2, and the power cord 3 is used to transmit electrical energy.

[0025] Specifically, the two ends of the wire 4 are a first connecting end 41 and a second connecting end 42, respectively. The first connecting end 41 is connected to the PCB board 2, and the second connecting end 42 extends out of the housing 1. Several wires 4 are arranged in two equal rows, with the two rows of wires 4 facing each other and the two rows of second connecting ends 42 stacked. The first connecting end 41 is fixed to the PCB board 2. The housing 1 protects the PCB board 2 and further prevents the first connecting end 41 from detaching from the PCB board 2. The double-row arrangement of the wires 4 increases the connection density to the PCB board 2 per unit space, reducing the area occupied by the PCB board 2 and facilitating the installation of other components on the PCB board 2. Furthermore, since the two rows of wires 4 are facing each other and the two rows of second connecting ends 42 are stacked without gaps, it is beneficial to reduce the thickness of the housing 1, thereby reducing the overall size of the connector and facilitating the layout of other components.

[0026] Furthermore, the PCB board 2 is provided with two rows of first connecting holes 21 and two rows of second connecting holes 22. The two rows of first connecting holes 21 are arranged opposite each other and spaced apart. The two rows of first connecting ends 41 are respectively connected to the two rows of first connecting holes 21. The arrangement of the first connecting holes 21 is used to define the position of the first connecting ends 41, so as to fix the first connecting ends 41 on the PCB board 2. The two rows of second connecting holes 22 are staggered. The power line 3 is connected to the two rows of second connecting holes 22 through several wires (not shown in the figure). This connection method can reduce contact resistance and facilitate the transmission of large current.

[0027] More specifically, both rows of first connecting ends 41 are provided with exposed conductors 411, and the two rows of conductors 411 are respectively provided with upward bending and downward bending parts 412. The two rows of bending parts 412 pass through the two rows of first connecting holes 21 in two opposite directions. The two rows of bending parts 412 do not interfere with each other, which is conducive to neat wiring and allows wiring to be done on both sides of the PCB board 2, reducing the overall volume occupied.

[0028] In this embodiment, the bent portion 412 is welded to the first connecting hole 21. The metal-to-metal connection formed by welding has extremely low resistance, which is beneficial for high current transmission. Furthermore, the rigid connection formed after welding has excellent vibration and impact resistance and high reliability.

[0029] The outer casing 1 is provided with a first connecting part 11 and a second connecting part 12, which are respectively connected to opposite sides of the outer casing 1. The second connecting part 12 is provided with a mounting hole 121, and one end of the power cord 3 is located in the mounting hole 121 to limit the wiring of the power cord 3. The first connecting part 11 is provided with two rows of through holes 111, and two rows of second connecting ends 42 extend out of the two rows of through holes 111 respectively. The two rows of through holes 111 are arranged vertically opposite each other, and each through hole 111 in the upper row is connected to each through hole 111 in the lower row in a figure-eight pattern. The through holes 111 can limit the wiring of the second connecting ends 42, prevent the second connecting ends 42 from shifting, and ensure the stacking of the two rows of second connecting ends 42.

[0030] The first connecting portion 11 has several positioning holes 112 on both opposite sides. Adjacent positioning holes 112 are staggered. The positioning holes 112 communicate with several through holes 111. The outer shell 1 is made of plastic. The protrusions on the mold for manufacturing the outer shell 1 can pass through the positioning holes 112 and abut against the second connecting end 42 to prevent the second connecting end 42 from shifting during the manufacturing process of the outer shell 1. In this embodiment, the positioning holes 112 are oblong holes. Oblong holes have high tolerance for positional accuracy, are easy to process, and help reduce the scrap rate.

[0031] In this embodiment, the outer shell 1 is integrally formed with the PCB board 2 and the wire 4 by overmolding. After the wire 4 and the power cord 3 are fixed on the PCB board 2, overmolding is performed around the PCB board 2. The resulting outer shell 1 covers the PCB board 2, which can provide high protection for the PCB board 2 and improve the compactness of the entire connector.

[0032] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A dual-wire stacked connector, characterized in that: The device includes a housing, a PCB board, and several wires. The PCB board is disposed inside the housing. The two ends of each wire are a first connecting end and a second connecting end, respectively. The first connecting end is connected to the PCB board, and the second connecting end extends out of the housing. The several wires are divided into two rows of equal number, and the two rows of wires are arranged opposite each other. The two rows of second connecting ends are stacked. The PCB board is provided with two rows of first connecting holes, which are arranged opposite each other and spaced apart. The two rows of first connecting ends are respectively connected to the two rows of first connecting holes.

2. The dual-wire stacked connector according to claim 1, characterized in that: Both rows of the first connecting ends are provided with exposed conductors, and the two rows of conductors are respectively provided with upward bending and downward bending portions, and the two rows of bending portions pass through the two rows of the first connecting holes in two opposite directions.

3. The dual-wire stacked connector according to claim 2, characterized in that: The bent portion is welded to the first connecting hole.

4. The dual-wire stacked connector according to claim 1, characterized in that: The outer shell is provided with a first connecting part, and the first connecting part is provided with two rows of through holes. The two rows of through holes are arranged vertically opposite each other, and the two rows of second connecting ends extend out of the two rows of through holes respectively.

5. The dual-wire stacked connector according to claim 4, characterized in that: The first connecting part has several positioning holes on both sides opposite to each other. Two adjacent positioning holes are staggered and the positioning holes are respectively connected to several through holes.

6. The dual-wire stacked connector according to claim 5, characterized in that: The positioning hole is a waist-shaped hole.

7. The dual-wire stacked connector according to claim 1, characterized in that: It also includes a power cord, one end of which is fixed to the housing and connected to the PCB board.

8. The dual-wire stacked connector according to claim 7, characterized in that: The PCB board is also provided with two rows of second connection holes, which are staggered. The power line is connected to the two rows of second connection holes by several wires.

9. The dual-wire stacked connector according to claim 7, characterized in that: The outer casing is also provided with a second connecting part, which has a mounting hole, and one end of the power cord is located in the mounting hole.

10. The dual-wire stacked connector according to any one of claims 1-9, characterized in that: The outer shell is integrally formed with the PCB board and the wires by overmolding injection molding.