Wire harness terminal crimping machine

By combining guide blocks, cylinders, and vacuum pumping components, the problem of inaccurate wire positioning is solved, enabling automatic positioning and fixing of the wire, and improving the processing quality and applicability of the wire harness terminal crimping machine.

CN224249135UActive Publication Date: 2026-05-15XIAMEN RUIYANG AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAMEN RUIYANG AUTOMATION TECHNOLOGY CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In existing wire harness terminal crimping machines, the problem of inaccurate wire positioning is that it is easy for human error to cause placement deviation, which affects the processing quality.

Method used

The system employs a combination of guide blocks, cylinders, and vacuum pumping components. It achieves automatic positioning and fixing of the wire through guide grooves and vacuum holes. The cylinder pusher block pushes the tooling end of the wire into the cutting module. Combined with the adjustable guide groove structure, it can adapt to wires of different diameters and lengths.

Benefits of technology

It enables automatic positioning and fixing of wires, reduces positioning inaccuracies caused by human error, and improves processing quality and the applicability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness terminal crimping machine, relates to the technical field of wire end processing equipment, and solves the technical problem that the tool position of a wire tool end cannot be positioned. According to the technical key points, the device comprises a workbench, a supporting shell, a terminal placement frame, a cutter module, a driving device and a conveying mechanism, and further comprises a guide block arranged on the workbench, and a guide groove is formed in the upper side face of the guide block; a cylinder body of the air cylinder is installed on the workbench, the air cylinder is located at the end, away from the cutter module, of the guide block, and a piston rod of the air cylinder is provided with a material pushing block slidably connected into the guide groove. The vacuum air extracting assembly comprises an air extracting pump, an air extracting pipe communicated with the air extracting pump, an air flow channel arranged in the guide block and communicated with the air extracting pipe, and a plurality of vacuum air holes formed in the guide block, and the two ends of each vacuum air hole are communicated with the guide groove and the air flow channel respectively; the positioning device has the advantage that the tool position of the wire tool end can be positioned.
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Description

Technical Field

[0001] This utility model relates to the technical field of wire end processing equipment, and more specifically, it relates to a wire harness terminal crimping machine. Background Technology

[0002] A wire harness terminal crimping machine, also known as a terminal crimping machine, is a type of wire end processing equipment developed for common terminals both domestically and internationally. Its function is to crimp the terminal onto the wire end, so that the wires can be connected without welding. When disassembling the wire, simply pull out the terminal.

[0003] Chinese Patent No. CN104577628B discloses a terminal crimping machine for wires, including a workbench and an outer support housing, with a terminal placement rack connected to the side of the support housing; it also includes a cutting module for crimping terminals, a drive device for driving the cutting module, and a conveying mechanism for conveying terminal strips.

[0004] In existing technologies, terminal crimping machines similar to those described above typically use a conveying mechanism to transport terminal strips so that the terminals can remain in the cutting module. Then, a worker places the tooling end of the wire into the terminal slot, and finally, a drive device drives the cutting module to crimp the terminal onto the tooling end of the wire. However, the wire needs to be manually held and aligned with the cutting module to place it into the tooling position of the cutting module to complete the wire positioning. The existing wires are relatively thin, and it is easy for the wire to be misplaced due to the worker's poor eyesight or shaking. Utility Model Content

[0005] To address the existing technical problems, the purpose of this utility model is to provide a wire harness terminal crimping machine, which has the advantage of being able to position the tooling end of the wire.

[0006] To achieve the above objectives, this utility model provides the following technical solution: including a workbench, a support housing, a terminal placement rack, a cutting module, a driving device, and a conveying mechanism, and also including...

[0007] A guide block is horizontally set on the worktable, and the upper side of the guide block is provided with a guide groove that communicates with the groove of the cutting module.

[0008] A cylinder, the cylinder body of which is mounted on the worktable, the cylinder is located at the end of the guide block away from the cutting module, the piston rod of which extends into the upper part of the guide groove, and a pusher block that is slidably connected to the guide groove is provided on the piston rod of the cylinder.

[0009] A vacuum pumping assembly includes a pump, a pumping pipe connected to the pump, an airflow channel disposed within a guide block and connected to the pumping pipe, and multiple vacuum holes disposed within the guide block and connected at both ends to a guide groove and an airflow channel, respectively.

[0010] By adopting the above technical solution, when it is necessary to place the wire, simply place the wire in the guide block, ensuring that the tooling end of the wire is positioned on the guide groove near the die-cutting assembly. During operation, the piston rod of the control cylinder extends to its full stroke, thereby controlling the pusher block to push the tooling end of the wire into the cutting module. While the cylinder is working, the vacuum pump is simultaneously controlled to evacuate air from the airflow channel and vacuum holes, ensuring that each vacuum hole is under negative pressure. At this time, the wire can be adsorbed in the guide groove, preventing it from sliding out an extra distance due to inertia when the piston rod of the cylinder stops moving. Through the above steps, the positioning of the wire tooling can be easily completed, effectively overcoming problems such as inaccurate positioning caused by hand tremors or blurred vision, and ensuring the processing quality of the wire terminals.

[0011] The present invention is further configured such that: the guide block includes a support block whose upper surface is horizontally arranged with the groove of the cutting module, and two adjusting blocks that are respectively slidably connected to both sides of the support block; the guide groove is formed by the two adjusting blocks and the support block; and the upper end of the vacuum hole is connected to the support block.

[0012] By adopting the above technical solution, and through the sliding connection between the adjusting block and the support block, the width of the guide groove can be adjusted according to the diameter of the wire, effectively improving the range of applications.

[0013] The present invention is further configured such that: each of the two adjusting blocks is provided with multiple adjusting grooves arranged along the length direction of the adjusting block, and the length direction of each adjusting groove is perpendicular to the length direction of the adjusting block; both sides of the support block are provided with multiple bolts arranged along the length direction of the support block and passing through each adjusting groove; each bolt is threaded with a nut.

[0014] By adopting the above technical solution, the adjustment block can be clamped and fixed on the support block by the cooperation between the bolt and nut that passes through the adjustment groove, so that the adjustment groove is not easy to move or misalign due to collision after being positioned.

[0015] The present invention is further configured such that: each of the two adjusting blocks has a beveled surface on one side facing each other to form a guide channel in the shape of a trumpet.

[0016] By adopting the above technical solution, the funnel-shaped guide channel makes it easier for workers to place the wire between the two adjustment blocks.

[0017] The present invention is further configured such that the junction of the inner wall of each vacuum hole and the upper surface of the support block is rounded.

[0018] By adopting the above technical solution, the wire will rub against the connection between the vacuum hole and the support block when it slides in the guide groove. Rounding the corners at the junction of the inner wall of the vacuum hole and the upper surface of the support block can prevent the wire from being scratched by the vacuum hole when it moves.

[0019] The present invention is further configured such that: a screw rod arranged parallel to the cylinder is rotatably connected to the worktable; a bushing threadedly connected to the screw rod is provided on the cylinder body of the cylinder; and the cylinder body of the cylinder is snap-fitted and slidably connected to the worktable.

[0020] By adopting the above technical solution, through the cooperation between the screw and the bushing and the snap-fit ​​sliding relationship between the cylinder and the worktable, the working position of the cylinder along the length of the guide groove can be adjusted when the screw rotates, so that the cylinder can perform pushing work according to wires of different lengths, effectively improving the scope of application.

[0021] The present invention is further configured such that a rotating handle is provided at the end of the screw away from the guide block.

[0022] By adopting the above technical solution, the screw can be easily rotated by the operator by turning the handle.

[0023] The present invention is further configured such that: a sliding groove is provided on the workbench along the length direction of the cylinder and the cross-section is in the shape of a "T"; multiple sliding blocks with the cross-section in the shape of a "T" are provided on the cylinder body; and each sliding block is engaged with the sliding groove.

[0024] By adopting the above technical solution, the T-shaped guide block and the guide groove are engaged and cooperated, which not only restricts the horizontal displacement of the guide block relative to the guide groove, but also restricts the vertical displacement of the guide block relative to the guide groove, so that the sliding of the first outer support block and the second outer support block on the guide sleeve is more stable.

[0025] Compared with the prior art, the beneficial effects of this utility model are:

[0026] (1) The tooling part of the wire can be automatically pushed into the groove of the cutting module through the cooperation between the guide block, cylinder and vacuum pumping assembly, without the need for manual positioning, thus reducing the workload of the workers;

[0027] (2) The adjustable working position adjustment block and the cylinder can be adjusted for wires of different diameters and lengths, and have a wide range of applications. Attached Figure Description

[0028] Figure 1This is a schematic diagram of the structure of this embodiment;

[0029] Figure 2 This is a schematic diagram of the guide block in this embodiment;

[0030] Figure 3 This is a schematic diagram of the cylinder mounting structure in this embodiment;

[0031] Figure 4 This is a transparent schematic diagram used to highlight the vacuum pumping component in this embodiment.

[0032] Reference numerals: 1. Workbench; 11. Sliding groove; 2. Support housing; 3. Terminal placement rack; 4. Drive device; 5. Cutting module; 6. Conveying mechanism; 7. Wire feeding mechanism; 71. Guide block; 711. Guide groove; 712. Support block; 713. Adjusting block; 714. Bolt; 715. Adjusting groove; 716. Nut; 717. Guide channel; 72. Vacuum pump assembly; 721. Vacuum pump; 722. Vacuum pipe; 723. Airflow channel; 724. Vacuum vent; 73. Cylinder; 731. Push block; 732. Screw; 733. Bushing; 734. Rotating handle; 735. Sliding block. Detailed Implementation

[0033] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0034] A wire harness terminal crimping machine, such as Figure 1 As shown, it includes a workbench 1, a support housing 2 mounted on the workbench 1, a terminal placement rack 3 fixed on the support housing 2 for placing coiled terminal strips, a cutting module 5 fixed on the workbench 1 for crimping terminals, a drive device 4 mounted on the workbench 1 for driving the cutting module 5, and a conveying mechanism 6 mounted on the workbench 1 for conveying terminal strips into the cutting module 5; wherein, a wire feeding mechanism 7 for automatically conveying wires into the cutting module 5 is also provided on the workbench 1.

[0035] like Figure 1 As shown, the wire feeding mechanism 7 includes a guide block 71 horizontally fixed on the workbench 1 with one end extending to the outside of the cutter module 5, a cylinder 73 disposed on the workbench 1 with its cylinder body located at the end of the guide block 71 away from the cutter module 5, and a vacuum pumping assembly 72 disposed on the workbench 1 for adsorbing the wire into the guide block 71; wherein, a gap is left between the guide block 71 and the cutter module 5 for the operator to pull out the processed wire, a guide groove 711 is provided in the guide block 71 and communicates with the groove disposed in the cutter module 5 for placing the wire, and a pusher block 731 is provided on the piston cylinder of the cylinder 73 and is slidably connected to the guide groove 711 for pushing the wire.

[0036] Combination Figure 1 and Figure 2 As shown, the guide block 71 includes a support block 712 fixed on the workbench 1 with its upper surface horizontally aligned with the bottom of the groove in the cutter module 5, and two adjusting blocks 713 slidably connected to both sides of the support block 712. The guide groove 711 is formed by the two adjusting blocks 713 and the support block 712. The length direction of the two adjusting blocks 713 is consistent with the length direction of the support block 712. Each adjusting block 713 is provided with multiple adjusting grooves 715 that are equidistantly arranged along the length direction of the adjusting block 713 and perpendicular to the length direction of the adjusting block 713. On both sides of the support block 712, multiple bolts 714 are provided that pass through each adjusting groove 715. Each bolt 714 is threaded with a nut 716 for clamping and fixing the adjusting block 713 to the support block 712.

[0037] Among them, the two adjusting blocks 713 are provided with symmetrically arranged oblique surfaces on one side facing each other, and the two oblique surfaces enclose a guide channel 717 in the shape of a trumpet.

[0038] Combination Figure 1 and Figure 3 As shown, a sliding groove 11 with a "T"-shaped cross-section is provided on the worktable 1 along the length of the cylinder 73. A sliding block 735 with a "T"-shaped cross-section is provided on the cylinder body of the cylinder 73 and engages with the sliding groove 11. A screw 732 is rotatably connected to the worktable 1 and is parallel to the cylinder 73. A bushing 733 threadedly connected to the screw 732 is provided on the cylinder body of the cylinder 73. A rotating handle 734 is provided at the end of the screw 732 away from the guide block 71.

[0039] Combination Figure 1 and Figure 4 As shown, the vacuum pumping assembly 72 includes a pumping pump 721, a pumping pipe 722 connected to the inlet end of the pumping pump 721, an airflow channel 723 disposed within the guide block 71 and connected to the end of the pumping pipe 722 away from the pumping pump 721, and multiple vacuum holes 724 disposed within the guide block 71 and connected at both ends to the airflow channel 723 and the upper surface of the support block 712, respectively; wherein, the airflow channel 723 is disposed directly below the guide groove 711, and the inner wall of the vacuum hole 724 is rounded at the junction with the upper surface of the support block 712.

[0040] The working process of this utility model is as follows:

[0041] When placing the wire, first place the wire into the guide groove 711 and position the tooling end of the wire on the end of the guide groove 711 closest to the cutter module 5. Start the vacuum pump 721 to make each vacuum hole 724 a negative pressure state. At this time, the connection between the wire and the guide groove 711 is tighter and more stable. Finally, control the cylinder 73 so that the piston rod of the cylinder 73 can push the wire into the cutter module 5.

[0042] When it is necessary to adjust the working positions of the two adjusting blocks 713 and the cylinder 73 according to the diameter and length of the wire, it is only necessary to loosen the nut 716 so that the adjusting block 713 can move, and rotate the screw 732 so that the screw 732 can push the cylinder 73 to slide. The structure is simple and easy to implement.

[0043] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A wire harness terminal crimping machine, comprising a workbench (1), a support housing (2), a terminal placement rack (3), a cutting module (5), a drive device (4), and a conveying mechanism (6), characterized in that, Also includes Guide block (71), the guide block (71) is horizontally set on the workbench (1), the upper side of the guide block (71) is provided with a guide groove (711) that communicates with the groove of the cutter module (5), and there is a gap between the guide block (71) and the cutter module (5). The cylinder (73) has its cylinder body mounted on the worktable (1). The cylinder (73) is located at the end of the guide block (71) away from the cutter module (5). The piston rod of the cylinder (73) extends into the guide groove (711) above it. A pusher block (731) is provided on the piston rod of the cylinder (73) and is slidably connected to the guide groove (711). Vacuum pumping assembly (72) includes a pump (721), a pump pipe (722) connected to the pump (721), an airflow channel (723) disposed in the guide block (71) and connected to the pump pipe (722), and multiple vacuum holes (724) disposed in the guide block (71) and connected at both ends to the guide groove (711) and the airflow channel (723) respectively.

2. The wire harness terminal crimping machine according to claim 1, characterized in that: The guide block (71) includes a support block (712) whose upper surface is horizontally arranged with the groove of the cutter module (5) and two adjustment blocks (713) that are respectively slidably connected to both sides of the support block (712). The guide groove (711) is formed by the two adjustment blocks (713) and the support block (712). The upper end of the vacuum hole (724) is connected to the support block (712).

3. A wire harness terminal crimping machine according to claim 2, characterized in that: Both adjustment blocks (713) are provided with multiple adjustment grooves (715) arranged along the length direction of the adjustment block (713). The length direction of each adjustment groove (715) is perpendicular to the length direction of the adjustment block (713). Both sides of the support block (712) are provided with multiple bolts (714) arranged along the length direction of the support block (712) and passing through each adjustment groove (715). Each bolt (714) is threaded with a nut (716).

4. A wire harness terminal crimping machine according to claim 2, characterized in that: Both of the two adjusting blocks (713) have beveled surfaces on their opposite sides to form a funnel-shaped guide channel (717).

5. A wire harness terminal crimping machine according to claim 2, characterized in that: The junction of the inner wall of each vacuum hole (724) and the upper surface of the support block (712) is rounded.

6. A wire harness terminal crimping machine according to claim 1, characterized in that: The workbench (1) is rotatably connected to a screw (732) that is parallel to the cylinder (73). The cylinder body of the cylinder (73) is provided with a bushing (733) that is threadedly connected to the screw (732). The cylinder body of the cylinder (73) is snapped and slidably connected to the workbench (1).

7. A wire harness terminal crimping machine according to claim 6, characterized in that: A rotating handle (734) is provided at the end of the screw (732) away from the guide block (71).

8. A wire harness terminal crimping machine according to claim 1, characterized in that: The workbench (1) is provided with a sliding groove (11) arranged along the length of the cylinder (73) and with a cross-section in the shape of a "T". The cylinder body of the cylinder (73) is provided with multiple sliding blocks (735) with a cross-section in the shape of a "T". Each sliding block (735) is engaged with the sliding groove (11).