Efficient static electricity removing device

By designing an automated and efficient static removal device, and utilizing the combination of an electric conveyor belt, an ion fan, and a robotic arm, the problem of low efficiency in manually operated handheld ion fans has been solved, enabling simultaneous static removal and automated operation of multiple products.

CN224249882UActive Publication Date: 2026-05-15PINPOINT TECH MOLD&PLASTIC (S Z) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PINPOINT TECH MOLD&PLASTIC (S Z) CO LTD
Filing Date
2025-08-01
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In existing technologies, manually operating a handheld ion fan to remove static electricity from products is inefficient and results in a slow static electricity removal speed.

Method used

A high-efficiency static removal device was designed, including an electric conveyor belt, an ion fan, a material plate, and a robotic arm. It can simultaneously remove static electricity from multiple products in an automated manner. By utilizing the cooperation of the material plate and transmission components, the automated conveying of products and static removal by ion fan are realized.

Benefits of technology

It enables simultaneous static electricity removal from multiple products, improving the efficiency and convenience of static electricity removal, and the removal method is automated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient static electricity removing device. The efficient static electricity removing device comprises an electric conveying belt, an ion fan, a first material plate, a second material plate, a third material plate and a mechanical arm. The second material plate is erected above the electric conveying belt, a plurality of second material holes are formed in the second material plate, the third material plate is movably located below the second material plate, a plurality of third material holes are formed in the third material plate, the second material plate is provided with a transmission assembly, the transmission assembly is in transmission connection with the third material plate, the first material plate is erected above the second material plate, and the second material plate is provided with a plurality of second material holes. The ion fan is arranged on the top side portion of the electric conveying belt and faces the position between the first material plate and the second material plate correspondingly, and a plurality of first material holes are formed in the first material plate. According to the static electricity removing device, static electricity of a plurality of products can be removed at the same time at a time, and the static electricity removing efficiency of the products is effectively improved; and the static electricity removing mode is automatic, so that the convenience of removing the static electricity of the product is improved.
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Description

Technical Field

[0001] This utility model relates to the field of static electricity removal devices, and in particular to a high-efficiency static electricity removal device. Background Technology

[0002] The purpose of removing static electricity from products before they leave the factory is to prevent electrostatic discharge (ESD) from damaging the products, especially precision electronic components.

[0003] Currently, when removing static electricity from products, it is usually done by manually operating a handheld ion blower to blow ion air onto each product to remove static electricity. However, this manual method of removing static electricity from products one by one has the disadvantage of slow removal speed and low efficiency of the static electricity removal process. Utility Model Content

[0004] The present invention aims to provide a high-efficiency static electricity removal device to solve the problem mentioned in the background art that when removing static electricity from products, it is usually done by manually operating a handheld ion blower to blow ion air onto each product to remove static electricity. However, the manual method of removing static electricity from products one by one has the problem of slow static electricity removal speed and low efficiency of the static electricity removal process.

[0005] The technical solution adopted by this utility model to solve the technical problem is as follows: A high-efficiency antistatic device includes an electric conveyor belt, an ion fan, a first material plate, a second material plate, a third material plate, and a robot arm; the second material plate is mounted above the electric conveyor belt, and the second material plate has multiple second material holes; the third material plate is movably located below the second material plate, and the third material plate has multiple third material holes; a transmission assembly is provided on the second material plate, and the transmission assembly is connected to the third material plate; the first material plate is mounted above the second material plate; the ion fan is located on the top side of the electric conveyor belt and faces the area between the first material plate and the second material plate; the first material plate has multiple first material holes, and each first material hole on the first material plate forms a material drop channel with each second material hole on the second material plate; the robot arm is located above the first material plate.

[0006] In some embodiments, the transmission assembly includes a motor, a telescopic shaft, and a connecting block. The telescopic shaft is located at the front end of the motor, and the connecting block is located at the front end of the telescopic shaft. A transfer groove is provided on the second material plate, and the bottom end of the connecting block is located in the transfer groove and connected to the third material plate.

[0007] In some embodiments, the bottom end of the robotic arm is provided with a plurality of suction nozzles, each of which is connected to an air source.

[0008] In some embodiments, a plurality of nylon wires are connected between the bottom periphery of the first material hole and the top periphery of the second material hole, and the plurality of nylon wires are arranged in a ring to form the material discharge channel.

[0009] In some embodiments, brackets are provided on both sides of the top of the electric conveyor belt, and the second material plate is fixedly mounted on the brackets on both sides of the top of the electric conveyor belt.

[0010] In some embodiments, a plurality of support rods are distributed on the top of the second material plate, and the first material plate is fixedly mounted on each support rod on the top of the second material plate.

[0011] In some embodiments, the top of the first material plate is provided with a border.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, a robotic arm simultaneously picks up multiple products and places them into the corresponding first material holes on a first material plate. Since each first material hole on the first material plate forms a drop channel with each second material hole on the second material plate, the products in each first material hole can fall into the corresponding second material hole through the drop channel. Because the bottom of the second material hole is blocked by the solid part of the third material plate, each product will remain at the top of the second material hole. At this time, an ion fan is started to blow ion air onto the products remaining at the top of the second material holes. After receiving the ionizing air for a period of time, the ionizing fan stops operating and stops blowing ionizing air. At this point, all products have been destaticated. Then, the transmission assembly moves the third material plate from the bottom of the second material plate towards the front end, aligning the third material holes on the third material plate with the second material holes on the second material plate. Products remaining at the top of their respective second material holes fall into the corresponding third material holes on the third material plate, and then each product falls out of its respective third material hole onto the corresponding electric conveyor belt below. The electric conveyor belt then transfers the destaticated products for unloading. This invention allows for the simultaneous destatication of multiple products, effectively improving the efficiency of product destatication; moreover, the destatication method is automated, enhancing the convenience of product destatication. Attached Figure Description

[0014] Figure 1 A schematic diagram of the overall structure of a high-efficiency static electricity removal device;

[0015] Figure 2 A schematic diagram of the split structure of a high-efficiency static electricity removal device;

[0016] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;

[0017] Figure 4 This is a top-view structural diagram showing the connection between the second and third material plates.

[0018] Figure 5 for Figure 4 Enlarged structural diagram at point B;

[0019] Figure 6 This is a bottom view of the structure when the second and third material plates are connected.

[0020] Figure 7 for Figure 6 Enlarged structural diagram at point C.

[0021] Explanation of reference numerals in the attached figures:

[0022] 100. High-efficiency static elimination device; 10. Electric conveyor belt; 101. Support frame; 20. Ion fan; 30. First material plate; 301. First material hole; 302. Frame; 40. Material drop channel; 401. Nylon thread; 50. Second material plate; 501. Second material hole; 502. Support rod; 503. Transfer trough; 60. Transmission assembly; 601. Motor; 602. Telescopic shaft; 603. Connecting block; 70. Third material plate; 701. Third material hole; 80. Robotic arm; 801. Suction nozzle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0025] Please refer to the following: Figures 1 to 7As shown, this utility model provides the following technical solution: a high-efficiency static electricity removal device 100, including an electric conveyor belt 10, an ion fan 20, a first material plate 30, a second material plate 50, a third material plate 70, and a robotic arm 80; the second material plate 50 is mounted above the electric conveyor belt 10, and has a plurality of second material holes 501; the third material plate 70 is movably located below the second material plate 50, and has a plurality of third material holes 701; the second material plate 50 is provided with a transmission assembly. The component 60, the transmission assembly 60 and the third material plate 70 are connected in a transmission manner. The first material plate 30 is mounted above the second material plate 50. The ion fan 20 is located on the top side of the electric conveyor belt 10 and faces the space between the first material plate 30 and the second material plate 50. The first material plate 30 has a plurality of first material holes 301. Each first material hole 301 on the first material plate 30 and each second material hole 501 on the second material plate 50 form a material drop channel 40. The robot arm 80 is located above the first material plate 30.

[0026] In the high-efficiency static removal device 100 provided in this embodiment, when removing static electricity from the product, firstly, the transmission component 60 drives the third material plate 70 to move a distance from the bottom of the second material plate 50 to the rear end. Then, the third material holes 701 on the third material plate 70 are offset from the second material holes 501 on the second material plate 50. The bottom of the holes of the second material holes 501 on the second material plate 50 is blocked by the solid part of the third material plate 70, so that the second material holes 501 on the second material plate 50 will not leak material. Then, the robotic arm 80 simultaneously picks up multiple products and places them into the corresponding first material holes 301 on the first material plate 30. Since each first material hole 301 on the first material plate 30 and each second material hole 501 on the second material plate 50 form a drop channel 40, the products in each first material hole 301 can fall into each second material hole 501 through the drop channel 40. Since the bottom of the second material hole 501 is blocked by the solid part of the third material plate 70, each product will stay at the top of the second material hole 501. At this time, the ion fan 20 is started to blow ion air onto the products staying at the top of the second material hole 501. After the products have received the ionizing air for a period of time, the ionizing fan 20 is turned off and stops blowing ionizing air. The static electricity of each product has been removed. Then, the transmission assembly 60 drives the third material plate 70 to move a distance from the bottom of the second material plate 50 towards the front, so that the third material holes 701 on the third material plate 70 correspond vertically to the second material holes 501 on the second material plate 50. Products that remain at the top of the second material holes 501 fall into the corresponding third material holes 701 on the third material plate 70, and then fall from the third material holes 701 onto the corresponding electric conveyor belt 10 below. The electric conveyor belt 10 then transfers and unloads the static-removed products. This invention can simultaneously remove static electricity from multiple products, effectively improving the efficiency of static electricity removal; and the static electricity removal method is automated, enhancing the convenience of static electricity removal.

[0027] In some embodiments, the transmission assembly 60 includes a motor 601, a telescopic shaft 602, and a connecting block 603. The telescopic shaft 602 is located at the front end of the motor 601, and the connecting block 603 is located at the front end of the telescopic shaft 602. A transfer groove 503 is provided on the second material plate 50, and the bottom end of the connecting block 603 is located in the transfer groove 503 and connected to the third material plate 70.

[0028] In specific implementation: When the transmission assembly 60 moves the third material plate 70 forward or backward at the bottom of the second material plate 50, the motor 601 drives the telescopic shaft 602 to extend or retract, so that the telescopic shaft 602 drives the third material plate 70 connected to the connecting block 603 to move forward or backward at the bottom of the second material plate 50. The second material plate 50 has a sliding groove 503 for the bottom end of the connecting block 603 to move forward or backward, so that the second material plate 50 does not obstruct the movement of the connecting block 603 when it drives the third material plate 70. With this configuration, the transmission assembly 60 can effectively drive the third material plate 70 to move forward or backward at the bottom of the second material plate 50.

[0029] In some embodiments, the bottom end of the robotic arm 80 is provided with a plurality of suction nozzles 801, each of which is connected to an air source.

[0030] In practice: When the robotic arm 80 simultaneously picks up multiple products for loading, it uses multiple suction nozzles 801 at its bottom to pick up and load multiple products. This configuration allows the robotic arm 80 to effectively pick up and load multiple products simultaneously, thereby improving loading efficiency.

[0031] In some embodiments, a plurality of nylon wires 401 are connected between the bottom periphery of the first material hole 301 and the top periphery of the second material hole 501, and the plurality of nylon wires 401 are arranged in a ring to form a material discharge channel 40.

[0032] In practice: the material discharge channel 40 is formed by multiple nylon threads 401 arranged in a ring, allowing the first material hole 301 and the second material hole 501 to connect and discharge materials through the material discharge channel 40. Furthermore, the nylon threads 401 are elastic, preventing scratches to the product. This arrangement facilitates material discharge between the first material hole 301 and the second material hole 501 via the material discharge channel 40.

[0033] In some embodiments, brackets 101 are provided on both sides of the top of the electric conveyor belt 10, and the second material plate 50 is fixedly mounted on the brackets 101 on both sides of the top of the electric conveyor belt 10.

[0034] In specific implementation: the second material plate 50 is fixedly mounted on the brackets 101 on both sides of the electric conveyor belt 10, so that the electric conveyor belt 10 can stably support the second material plate 50, so that the second material plate 50, together with the first material plate 30 and the third material plate 70, can be stably installed on the electric conveyor belt 10. Through this arrangement, the first material plate 30 can be stably installed on the electric conveyor belt 10.

[0035] In some embodiments, a plurality of support rods 502 are distributed on the top of the second material plate 50, and the first material plate 30 is fixedly mounted on each of the support rods 502 on the top of the second material plate 50.

[0036] In practice: the first material plate 30 is fixedly mounted on each of the support rods 502 at the top of the second material plate 50, so that the second material plate 50 can stably support the first material plate 30. Through this arrangement, the first material plate 30 can be stably installed on the second material plate 50.

[0037] In some embodiments, the top of the first material plate 30 is provided with a frame 302.

[0038] In specific implementation: The first material plate 30 has a frame 302 so that when the robot arm 80 picks up multiple products and places them into the first material holes 301 on the first material plate 30, if the suction nozzle 801 of the robot arm 80 accidentally drops a product, the dropped product can be confined to the frame 302 of the first material plate 30, thus facilitating the handling of products that have fallen into the frame 302 by the operator. This design allows the frame 302 to confine and accommodate products that may fall due to an accidental operation of the suction nozzle 801 of the robot arm 80.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency static electricity removal device, characterized in that, The system includes an electric conveyor belt, an ion fan, a first material plate, a second material plate, a third material plate, and a robotic arm. The second material plate is mounted above the electric conveyor belt and has multiple second material holes. The third material plate is movably located below the second material plate and has multiple third material holes. A transmission assembly is mounted on the second material plate and is connected to the third material plate. The first material plate is mounted above the second material plate. The ion fan is located on the top side of the electric conveyor belt and faces the area between the first and second material plates. The first material plate has multiple first material holes, and each first material hole on the first material plate forms a material drop channel with each second material hole on the second material plate. The robotic arm is located above the first material plate.

2. The high-efficiency static electricity removal device according to claim 1, characterized in that, The transmission assembly includes a motor, a telescopic shaft, and a connecting block. The telescopic shaft is located at the front end of the motor, and the connecting block is located at the front end of the telescopic shaft. A transfer groove is provided on the second material plate, and the bottom end of the connecting block is located in the transfer groove and connected to the third material plate.

3. The high-efficiency static electricity removal device according to claim 1, characterized in that, The bottom of the robotic arm is equipped with multiple suction nozzles, each of which is connected to an air source.

4. The high-efficiency static electricity removal device according to claim 1, characterized in that, Multiple nylon threads are connected between the bottom periphery of the first material hole and the top periphery of the second material hole, and the multiple nylon threads are arranged in a ring to form the material discharge channel.

5. The high-efficiency static electricity removal device according to claim 1, characterized in that, The electric conveyor belt is equipped with supports on both sides of its top, and the second material plate is fixedly mounted on the supports on both sides of the top of the electric conveyor belt.

6. The high-efficiency static electricity removal device according to claim 1, characterized in that, The top of the second material plate is provided with multiple support rods, and the first material plate is fixedly mounted on each support rod on the top of the second material plate.

7. The high-efficiency static electricity removal device according to claim 1, characterized in that, The top of the first material plate is provided with a frame.