Environment-friendly glue-free carpet

The eco-friendly, glue-free carpet design, achieved through weaving techniques and Velcro fastening, solves the environmental problems caused by the use of glue in existing carpets, resulting in a stable, environmentally friendly, and comfortable connection.

CN224251137UActive Publication Date: 2026-05-19GUANGDONG DAJIANG INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG DAJIANG INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
Filing Date
2025-07-04
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The use of glue in current carpet manufacturing results in high costs, is not environmentally friendly and is harmful, and may lead to delamination and damage over time.

Method used

The blanket body is directly fixed to the fixing layer using a weaving method. The blanket body is wrapped with strips of cloth around its perimeter and attached to the non-slip bottom with Velcro, avoiding the use of glue.

Benefits of technology

It achieves a stable and environmentally friendly connection of the blanket body, extends its service life, and improves comfort and aesthetics. At the same time, the non-slip bottom is removable for easy replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carpets, in particular to an environment-friendly glue-free carpet which comprises a blanket body, the blanket body comprises a first plush strip, a second plush strip, a first weaving strip, a second weaving strip and a fixing layer, and the first plush strip and the second plush strip are distributed at the top of the fixing layer in a staggered mode after being folded in the middle. The first plush strip and the second plush strip are bound with the fixing layer through the first weaving strip and the second weaving strip respectively, direct fixing is achieved through a weaving method, glue bonding is not needed, the blanket is tighter, firmer and more environmentally friendly, the periphery of the blanket body is wrapped with the cloth strips, the cloth strips and the blanket body are connected in a sewn mode, and the phenomenon that the blanket body is damaged due to edge and corner laddering is avoided; the blanket has anti-skidding and wear-resisting properties, the safety performance is improved, and the service life of the blanket body is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of carpet technology, specifically to an environmentally friendly glue-free carpet. Background Technology

[0002] A carpet is a type of floor covering. Carpets are typically made of fabrics, wool, silk, or other fibers and are characterized by their softness, comfort, and warmth. Carpets can add warmth and comfort to indoor spaces and also serve as decoration and sound insulation.

[0003] However, the existing technology has the following drawbacks:

[0004] Current carpet manufacturing methods often involve first fixing the fixing layer to the floor mat and then securing it with glue. Using glue increases manufacturing costs, and the glue may come unglued over time, causing damage to the carpet. Furthermore, the glue contains large amounts of formaldehyde and benzene, which are harmful to human health and are not environmentally friendly. Utility Model Content

[0005] The purpose of this invention is to provide an environmentally friendly, glue-free carpet to solve the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly glue-free carpet, comprising a carpet body, the carpet body comprising a first pile strip, a second pile strip, a first weave strip, a second weave strip, and a fixing layer, the fixing layer being woven from a plurality of warp yarns and a plurality of weft yarns, and having a plurality of holes distributed thereon, the first pile strip and the second pile strip being arranged sequentially on the top of the fixing layer, the first weave strip and the second weave strip passing sequentially through the holes in the fixing layer, and respectively weaving and fixing the first pile strip and the second pile strip to the fixing layer, the carpet body being covered with fabric strips around its perimeter and the two being sewn together and fixed.

[0007] Using the above technical solution, the blanket body and the fixing layer are directly fixed by weaving, which is more compact, stable and environmentally friendly. The strips of cloth cover the blanket body around its perimeter, which provides protection and extends its service life.

[0008] The length of the first and second plush strips is twice the length of the fixed layer. The first and second plush strips are the same size and material, but they are different colors. The length of the first and second braided strips is greater than the width of the fixed layer.

[0009] By adopting the above technical solution, the first and second pile strips are made of the same material but different colors, which increases the visual appeal and aesthetics of the blanket.

[0010] Both the first and second plush strips are made of short-pile coarse yarn. Both the first and second plush strips are folded in half from the middle point, and the folding points are respectively woven and connected to the fixed layer through the first and second braided strips. Both ends of the first and second plush strips are covered inside the fabric strip.

[0011] By adopting the above technical solution, the first and second plush strips are folded in half and widened, which increases the thickness and improves comfort. The first and second braided strips play a role in weaving and fixing.

[0012] The four corners of the fixing layer are all rounded by scissors. The length of the fabric strip is equal to the sum of the lengths of the four sides of the fixing layer. The fabric strip is folded at the corners of the fixing layer. The two ends of the fabric strip, the first plush strip, the second plush strip, the first braided strip, and the second braided strip are sewn together with needle and thread.

[0013] Using the above technical solution, the fabric strips are sewn together with the blanket body, and the top and bottom ends of the four corners are folded to ensure its flatness.

[0014] Both the first and second braided strips are made of short-pile fine yarn, and both the first and second braided strips are finer than the first and second pile strips.

[0015] Using the above technical solution, the first and second woven strips are pulled together to bind the first and second plush strips to the fixing layer.

[0016] The warp yarn is formed by interlacing a polyester fiber yarn, an aramid fiber yarn, a polyester yarn, and a nylon fiber yarn, and the weft yarn has the same material and structure as the warp yarn.

[0017] Using the above technical solution, the nylon fiber yarn has good toughness, which increases the strength of the fixing layer. The fixing layer is woven by tightly interlacing weft yarns and warp yarns.

[0018] The bottom of the blanket body is provided with an anti-slip bottom, which includes a fixed frame, several anti-slip strips and several connecting strips. The anti-slip strips and several connecting strips are evenly distributed inside the fixed frame, and both ends of the anti-slip strips are fixedly connected to the side of the fixed frame. The connecting strips are perpendicular to the anti-slip strips. A first Velcro fastener is fixedly installed on all four sides of the front of the fixed frame, and a second Velcro fastener is fixedly installed on all four sides of the bottom of the blanket body. The first Velcro fastener and the second Velcro fastener are bonded together.

[0019] The above technical solution features anti-slip textured backing strips, which provide anti-slip protection. The anti-slip base is attached to the blanket body with Velcro, making it detachable.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] The blanket body of this utility model is directly fixed and shaped through a weaving method, ensuring a tight connection, making the blanket body more stable and environmentally friendly. The bottom of the blanket body is fixed to the anti-slip bottom by a first hook and loop fastener and a second hook and loop fastener. The anti-slip bottom is detachable, and the blanket body can be used independently or in conjunction with the anti-slip bottom. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a side sectional view of the present invention.

[0024] Figure 3 This is a schematic diagram of the fixed layer structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the warp structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the back structure of a novel anti-slip bottom.

[0027] In the diagram: 1. Blanket body; 2. Fabric strip; 3. First pile strip; 4. Second pile strip; 5. First weave strip; 6. Second weave strip; 7. Fixing layer; 8. Warp yarn; 9. Weft yarn; 10. Polyester fiber yarn; 11. Aramid fiber yarn; 12. Polyester yarn; 13. Nylon fiber yarn; 14. Anti-slip bottom; 15. Anti-slip strip; 16. Anti-slip texture; 17. Connecting strip. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0029] Please see Figure 1-4This utility model provides an environmentally friendly, glue-free carpet, including a carpet body 1. The carpet body 1 includes a first pile strip 3, a second pile strip 4, a first weave strip 5, a second weave strip 6, and a fixing layer 7. The fixing layer 7 is woven from several warp yarns 8 and several weft yarns 9, and has several holes distributed on it. The first pile strip 3 and the second pile strip 4 are arranged sequentially on the top of the fixing layer 7. The first weave strip 5 and the second weave strip 6 pass through the holes on the fixing layer 7 in sequence, and respectively weave and fix the first pile strip 3 and the second pile strip 4 to the fixing layer 7. The carpet body 1 is covered with fabric strips 2 around its perimeter and the two are sewn together and fixed. The carpet body 1 and the fixing layer 7 are directly fixed by the weaving method, and the connection is tight.

[0030] The length of the first plush strip 3 and the length of the second plush strip 4 are twice the length of the fixed layer 7. The first plush strip 3 and the second plush strip 4 are the same in size and material, but they are different in color. The length of the first braided strip 5 and the length of the second braided strip 6 are both greater than the width of the fixed layer 7. The first plush strip 3 and the second plush strip 4 are different in color and are distributed alternately.

[0031] The first plush strip 3 and the second plush strip 4 are both short-pile coarse yarn. The first plush strip 3 and the second plush strip 4 are both folded in half from the middle point, and the folding points are respectively woven and connected to the fixing layer 7 through the first braided strip 5 and the second braided strip 6. The two ends of the first plush strip 3 and the two ends of the second plush strip 4 are covered inside the fabric strip 2. Folding in half widens the width of the first plush strip 3 and the second plush strip 4.

[0032] The four corners of the fixing layer 7 are all rounded by scissors. The length of the fabric strip 2 is equal to the sum of the lengths of the four sides of the fixing layer 7. The fabric strip 2 is folded at the corners of the fixing layer 7. The two ends of the fabric strip 2, the first plush strip 3, the second plush strip 4, the first braided strip 5, and the second braided strip 6 are sewn together with needle and thread. The fabric strip 2 covers the outer sides of the blanket body 1 and the fixing layer 7.

[0033] Both the first braided strip 5 and the second braided strip 6 are made of short-pile fine yarn, and both the first braided strip 5 and the second braided strip 6 are finer than the first pile strip 3 and the second pile strip 4. The first braided strip 5 and the second braided strip 6 are made of the same material and have the same specifications.

[0034] The warp yarn 8 is formed by interlacing a polyester fiber 10, an aramid fiber 11, a polyester 12, and a nylon fiber 13. The weft yarn 9 has the same material and structure as the warp yarn 8. Both the warp yarn 8 and the weft yarn 9 are tough.

[0035] Working principle: When using this utility model, one end of the first braided strip 5 and one end of the second braided strip 6 are first passed through the hole at one end of the fixing layer 7. The first plush strip 3 and the second plush strip 4, which are folded in half, are alternately distributed on the top of the fixing layer 7. The first braided strip 5 and the second braided strip 6 are tied to the first plush strip 3 and the second plush strip 4 at intervals to play a braiding and fixing role. Example

[0036] Please see Figure 5 The bottom of the blanket body 1 is provided with an anti-slip bottom 14. The anti-slip bottom 14 includes a fixed frame 15, several anti-slip strips 16 and several connecting strips 17. The several anti-slip strips 16 and several connecting strips 17 are evenly distributed inside the fixed frame 15, and both ends of the anti-slip strips 16 and 17 are fixedly connected to the side of the fixed frame 15. The connecting strips 17 and the anti-slip strips 16 are set perpendicular to each other. The front four sides of the fixed frame 15 are fixedly installed with first Velcro 18, and the bottom four sides of the blanket body 1 are fixedly installed with second Velcro 19. The first Velcro 18 and the second Velcro 19 are bonded together. The back of the anti-slip strips 16 is evenly distributed with several anti-slip ridges. The anti-slip strips 16 and the connecting strips 17 are arranged in a cross shape, and the overlapping parts are fixedly connected.

[0037] Working principle: When this utility model is in use, the anti-slip bottom 14 is bonded to the blanket body 1 through the first hook and loop fastener 18 and the second hook and loop fastener 19. It is detachable and easy to replace. It can be used alone. The anti-slip bottom 14 has anti-slip and wear-resistant properties, which enhances safety performance and extends its service life.

[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An environmentally friendly, glue-free carpet, comprising a carpet body (1), characterized in that: The blanket body (1) includes a first pile strip (3), a second pile strip (4), a first weaving strip (5), a second weaving strip (6), and a fixing layer (7). The fixing layer (7) is woven from several warp yarns (8) and several weft yarns (9) and has several holes distributed on it. The first pile strip (3) and the second pile strip (4) are arranged in sequence on the top of the fixing layer (7). The first weaving strip (5) and the second weaving strip (6) pass through the holes on the fixing layer (7) in sequence and weave the first pile strip (3) and the second pile strip (4) to the fixing layer (7) respectively. The blanket body (1) is covered with cloth strips (2) and the two are sewn together and fixed.

2. The environmentally friendly glue-free carpet according to claim 1, characterized in that: The length of the first plush strip (3) and the length of the second plush strip (4) are twice the length of the fixed layer (7). The first plush strip (3) and the second plush strip (4) are the same in size and material. The length of the first braided strip (5) and the length of the second braided strip (6) are both greater than the width of the fixed layer (7).

3. The environmentally friendly glue-free carpet according to claim 1, characterized in that: The first plush strip (3) and the second plush strip (4) are both short-pile coarse yarn. The first plush strip (3) and the second plush strip (4) are both folded in half from the middle point, and the folding points are respectively woven and connected to the fixing layer (7) through the first braided strip (5) and the second braided strip (6). The two ends of the first plush strip (3) and the two ends of the second plush strip (4) are both covered inside the fabric strip (2).

4. The environmentally friendly glue-free carpet according to claim 1, characterized in that: The four corners of the fixing layer (7) are all cut into rounded corners with scissors. The length of the fabric strip (2) is equal to the sum of the lengths of the four sides of the fixing layer (7). The fabric strip (2) is folded at the corner of the fixing layer (7). The two ends of the fabric strip (2), the first plush strip (3), the two ends of the second plush strip (4), the two ends of the first braided strip (5), and the two ends of the second braided strip (6) are sewn together with needle and thread.

5. The environmentally friendly glue-free carpet according to claim 1, characterized in that: The first braided strip (5) and the second braided strip (6) are both short-pile fine yarns, and the first braided strip (5) and the second braided strip (6) are both finer than the first pile strip (3) and the second pile strip (4).

6. The environmentally friendly glue-free carpet according to claim 1, characterized in that: The warp yarn (8) is formed by interlacing a polyester fiber yarn (10), an aramid fiber yarn (11), a polyester yarn (12) and a nylon fiber yarn (13), and the weft yarn (9) is made of the same material and structure as the warp yarn (8).

7. The environmentally friendly glue-free carpet according to claim 1, characterized in that: The bottom of the blanket body (1) is provided with an anti-slip bottom (14). The anti-slip bottom (14) includes a fixed frame (15), several anti-slip strips (16) and several connecting strips (17). Several anti-slip strips (16) and several connecting strips (17) are evenly distributed inside the fixed frame (15), and both ends of the two are fixedly connected to the side of the fixed frame (15). The connecting strips (17) and the anti-slip strips (16) are set perpendicular to each other. The front of the fixed frame (15) is fixedly installed with a first Velcro (18) around the perimeter. The bottom of the blanket body (1) is fixedly installed with a second Velcro (19) around the perimeter. The first Velcro (18) and the second Velcro (19) are bonded together.