Oil film gathering and dumping device

By using a vibratory generator to collect the oil film and combining it with an electric push rod to control the liquid pouring, the problem of low oil film collection efficiency and environmental pollution in existing technologies has been solved, achieving efficient, precise and green oil film treatment.

CN224252158UActive Publication Date: 2026-05-19SHANXI ZHIZHUO ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI ZHIZHUO ELECTRIC CO LTD
Filing Date
2025-07-01
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing oil film aggregation technologies are inefficient and costly, and may cause environmental pollution, making it difficult to meet the requirements of modern industry for efficient, precise, and green processing.

Method used

A direct vibrator is used to achieve high-frequency vibration to accumulate an oil film, and the liquid is poured by an electric push rod. Combined with PLC automatic control, the use of chemical agents is avoided.

Benefits of technology

It improves oil film aggregation efficiency, reduces environmental pollution, lowers costs, and enables precise pouring and efficient treatment of liquids.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an oil film gathering and dumping device, and belongs to the technical field of liquid separation. Comprising a supporting frame, an electric push rod is installed in the middle of the supporting frame, the telescopic end of the electric push rod is connected with an L-shaped straight vibrator installation plate, a rotating shaft is installed at the end, away from the electric push rod, of the straight vibrator installation plate in a penetrating mode, and vertical bearing seats are installed at the two ends of the rotating shaft and installed on bearing seat installation plates; the bearing seat mounting plate is mounted on the supporting frame, a straight vibrator is mounted on the top surface of the straight vibrator mounting plate, a container mounting plate is mounted at the top of the straight vibrator, and a liquid container is mounted on the top surface of the container mounting plate. According to the oil film gathering device, the direct vibrator is arranged, rapid gathering of oil films is achieved based on high-frequency vibration of the direct vibrator, the gathering efficiency of the oil films is greatly improved, pollution to the environment is reduced due to the fact that the oil film gathering device does not depend on chemical agents, and meanwhile the purchasing and storage cost of the chemical agents is avoided. And by arranging the electric push rod, accurate pouring of the liquid can be achieved, and the phenomenon of liquid waste is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of liquid separation technology, and in particular to an oil film aggregation and pouring device. Background Technology

[0002] In the fields of liquid handling and chemical engineering, oil films often form on the surface of many liquid mixtures, especially in industries such as petroleum, chemical, and food processing. Oil films not only affect subsequent liquid processing but can also lead to problems such as raw material waste and equipment contamination. For image acquisition of liquids such as tailings slurry, the presence of oil films significantly interferes with the color, texture, and other features of the image, affecting data accuracy. Therefore, these scenarios require efficient methods to collect oil films.

[0003] Existing oil film aggregation technologies typically employ methods such as air flotation and mechanical agitation. These methods have low aggregation efficiency, are cumbersome, and require a considerable amount of time to effectively aggregate the oil film. Other methods rely on chemical agents to achieve oil film aggregation, which not only increases costs but also potentially causes environmental pollution, failing to meet the demands of modern industry for efficient, precise, and green processing. Summary of the Invention

[0004] To solve the above-mentioned technical problems, this utility model provides an oil film gathering and pouring device. The technical solution of this utility model is as follows:

[0005] An oil film collection and pouring device includes a support frame, an electric push rod installed in the middle of the support frame, a vertical vibrator mounting plate connected to the telescopic end of the electric push rod, the vertical vibrator mounting plate being L-shaped, a rotating shaft being installed through the end of the vertical vibrator mounting plate away from the electric push rod, vertical bearing seats being installed at both ends of the rotating shaft, the vertical bearing seats being installed on the bearing seat mounting plate, the bearing seat mounting plate being installed on the support frame, a vertical vibrator being installed on the top surface of the vertical vibrator mounting plate, a container mounting plate being installed on the top of the vertical vibrator, and a liquid container being installed on the top surface of the container mounting plate.

[0006] Optionally, a support plate is installed on one side of the support frame, and an air pump is installed on the support plate. The air outlet of the air pump is connected to an air pipe, and an air nozzle is connected to the end of the air pipe away from the air outlet of the air pump. The air nozzle is flush with the top of the liquid container and is installed on one side of the support frame.

[0007] Optionally, a flow guide groove is installed on the side of the liquid container away from the air nozzle, and a liquid collection tank is installed on the support frame at the bottom of the flow guide groove.

[0008] Optionally, both the linear vibrator and the electric actuator are electrically connected to the PLC.

[0009] Optionally, an L-shaped extension frame is installed on the top of one side of the support frame. A top plate is installed on the horizontal part of the L-shaped extension frame. A liquid inlet pipe is installed through the middle of the top plate. The outlet of the liquid inlet pipe is aligned with the liquid container. A valve is installed on the liquid inlet pipe.

[0010] All of the above optional technical solutions can be combined arbitrarily, and this utility model does not provide a detailed description of the structure after each combination.

[0011] The beneficial effects of this utility model through the above solution are as follows:

[0012] By incorporating a direct vibrator and utilizing its high-frequency vibration to achieve rapid oil film accumulation, the oil film accumulation efficiency is significantly improved. Furthermore, since it does not rely on chemical agents, environmental pollution is reduced, and the procurement and storage costs of chemical agents are avoided. This meets the requirements of modern industry for efficient, precise, and green processing. The inclusion of an electric actuator enables precise liquid pouring, preventing liquid waste.

[0013] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of one embodiment of the present invention.

[0015] Figure 2 yes Figure 1 A partial structural diagram.

[0016] Figure 3 This is a structural schematic diagram of another embodiment of the present invention. Detailed Implementation

[0017] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0018] like Figure 1 and Figure 2As shown, the oil film gathering and pouring device provided in this embodiment of the present invention includes a support frame 9. An electric push rod 4 is bolted to the middle of the support frame 9. The telescopic end of the electric push rod 4 is bolted to a vertical vibrator mounting plate 8. The vertical vibrator mounting plate 8 is L-shaped. A rotating shaft 7 is rotatably mounted through the end of the vertical vibrator mounting plate 8 away from the electric push rod 4. Vertical bearing seats 6 are rotatably mounted at both ends of the rotating shaft 7. The vertical bearing seats 6 are bolted to the bearing seat mounting plate 5. The bearing seat mounting plate 5 is bolted to the support frame 9. A vertical vibrator 3 is bolted to the top surface of the vertical vibrator mounting plate 8. A container mounting plate 2 is bolted to the top of the vertical vibrator 3. A liquid container 1 is bolted to the top surface of the container mounting plate 2.

[0019] In this invention, when the oil film is being gathered and poured, after the liquid is poured into the liquid container 1, the vibrator 3 is activated. The vibrator 3 vibrates rapidly, allowing the oil film in the liquid to gather quickly. After the oil film has gathered, the electric push rod 4 is activated. The telescopic end of the electric push rod 4 drives the vibrator mounting plate 8 to rise, causing the liquid container 1 and the container mounting plate 2 to tilt at a certain angle, thereby realizing the pouring of the liquid.

[0020] In one specific embodiment, a support plate is installed on one side of the support frame 9, and an air pump 10 is installed on the support plate. The air outlet of the air pump 10 is connected to an air pipe 11. An air nozzle 12 is connected to one end of the air pipe 11 away from the air outlet of the air pump 10. The air nozzle 12 is flush with the top of the liquid container 1 and is installed on one side of the support frame 9.

[0021] Specifically, once the oil film has accumulated, the air pump 10 is turned on, and high-pressure air is blown out through the air pipe 11 and air nozzle 12 to remove the accumulated oil film and separate it from the liquid, making it easier to observe the liquid in the liquid container 1. Then, the liquid can be poured out.

[0022] In one specific embodiment, a flow guide trough 13 is installed on the side of the liquid container 1 away from the air nozzle 12, and a collection tank 17 is installed on the support frame 9 at the lower part of the flow guide trough 13. By setting the flow guide trough 13, when pouring liquid or blowing away oil film, the liquid or oil film can flow along the flow guide trough 13 to the collection tank 17, avoiding the liquid or oil film from flowing out along the outer wall of the liquid container 1 and causing pollution or liquid waste.

[0023] In one specific embodiment, both the linear vibrator 3 and the electric actuator 4 are electrically connected to a PLC. This configuration allows the PLC to control the operation of the linear vibrator 3 and the electric actuator 4, thereby achieving automatic control of liquid shaking and pouring, reducing manual intervention, and improving the automation level and operational accuracy of the device.

[0024] In one specific embodiment, such as Figure 3As shown, an L-shaped extension frame 14 is installed on the top of one side of the support frame 9. A top plate 15 is installed on the horizontal part of the L-shaped extension frame 14. A liquid inlet pipe 16 is installed through the middle of the top plate 15. The outlet of the liquid inlet pipe 16 is aligned with the liquid container 1. A valve is installed on the liquid inlet pipe 16. The liquid inlet pipe 16 can be connected to a liquid pump or other structures, so that liquid can automatically enter the liquid container 1.

[0025] In summary, the oil film gathering and pouring device provided in this embodiment of the present invention has the following characteristics:

[0026] 1. The oil film is vibrated and concentrated using a direct vibrator 3, significantly improving the oil film concentration efficiency and providing conditions for oil film removal. Furthermore, since it does not rely on chemical agents, it reduces environmental pollution and avoids the procurement and storage costs of chemical agents. The liquid pouring is controlled by an electric pusher 4, achieving precise control of liquid pouring and reducing the overall cost of the liquid handling process.

[0027] 2. The use of standardized components greatly simplifies the processing, assembly, and installation of the equipment. Standardized design not only improves production efficiency but also facilitates later maintenance and parts replacement. The various mechanical structures are closely connected, with reasonable stress distribution, stable balance, and are suitable for high-intensity operation.

[0028] 3. It can efficiently complete oil film accumulation and liquid pouring operations, significantly improving the production line's processing capacity. Vibration allows for rapid oil film accumulation, reducing liquid processing waiting time, while the electrically driven pouring system ensures accurate liquid pouring, avoiding waste. The overall design improves the equipment's production efficiency and can meet the oil film processing needs of various liquids.

[0029] 4. The use of mechanical vibration and precise control in the pouring process avoids the use of chemical agents, thus reducing the risk of environmental pollution. The oil film removal process relies purely on mechanical action, meeting green and environmentally friendly requirements. The device design also reduces environmental pollution from the oil film during pouring and ensures cleanliness during the liquid pouring process.

[0030] 5. If applied to the aggregation of oil film on the surface of flotation tailings slurry, it can achieve rapid oil film aggregation, thereby exposing the surface of flotation tailings slurry without an oil film layer, which facilitates the acquisition of surface data of flotation tailings slurry; at the same time, the device can achieve precise dumping of flotation tailings slurry with the help of electric push rods.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An oil film gathering and pouring device, characterized in that, The device includes a support frame (9), an electric push rod (4) installed in the middle of the support frame (9), a straight vibrator mounting plate (8) connected to the telescopic end of the electric push rod (4), the straight vibrator mounting plate (8) is L-shaped, a rotating shaft (7) is installed through the end of the straight vibrator mounting plate (8) away from the electric push rod (4), vertical bearing seats (6) are installed at both ends of the rotating shaft (7), the vertical bearing seats (6) are installed on the bearing seat mounting plate (5), the bearing seat mounting plate (5) is installed on the support frame (9), a straight vibrator (3) is installed on the top surface of the straight vibrator mounting plate (8), a container mounting plate (2) is installed on the top of the straight vibrator (3), and a liquid container (1) is installed on the top surface of the container mounting plate (2).

2. The oil film gathering and pouring device according to claim 1, characterized in that, A support plate is installed on one side of the support frame (9), and an air pump (10) is installed on the support plate. The air outlet of the air pump (10) is connected to an air pipe (11). An air nozzle (12) is connected to one end of the air pipe (11) away from the air outlet of the air pump (10). The air nozzle (12) is flush with the top of the liquid container (1) and is installed on one side of the support frame (9).

3. The oil film gathering and pouring device according to claim 1 or 2, characterized in that, The liquid container (1) is equipped with a flow guide (13) on the side away from the air nozzle (12), and a liquid collection tank (17) is installed on the support frame (9) at the bottom of the flow guide (13).

4. The oil film gathering and pouring device according to claim 1, characterized in that, The straight vibrator (3) and the electric push rod (4) are both electrically connected to the PLC.

5. The oil film gathering and pouring device according to claim 1, characterized in that, An L-shaped extension frame (14) is installed on the top of one side of the support frame (9). A top plate (15) is installed on the horizontal part of the L-shaped extension frame (14). An inlet pipe (16) is installed through the middle of the top plate (15). The outlet of the inlet pipe (16) is aligned with the liquid container (1). A valve is installed on the inlet pipe (16).