Quantitative additive adding equipment for organic fertilizer production

By designing a quantitative additive addition device for organic fertilizer production, consisting of a support frame, a drive unit, and a sealing cap, the problems of low efficiency and low precision of traditional addition methods have been solved. This device achieves precise quantitative addition and uniform mixing of additives, thereby improving production efficiency and product quality.

CN224252578UActive Publication Date: 2026-05-19HUBEI JUNLEBAO BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI JUNLEBAO BIOTECHNOLOGY CO LTD
Filing Date
2025-05-06
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The current quantitative addition methods for additives in organic fertilizer production are inefficient and prone to errors. The mechanical equipment is complex to operate and lacks precision, and is particularly prone to clogging or inaccurate measurement for additives with poor flowability.

Method used

An additive metering device was designed, comprising a support frame, a drive unit, a mixing tank, a bearing unit, a stirring device, and a sealing cap. The combination of a metering tank, an electric push rod, and a butterfly valve ensures accurate metering of the additive and a sealed mixing process. Smooth addition is achieved through the connection between the rotating component and the discharge pipe.

Benefits of technology

It achieves precise quantitative and uniform mixing of additives, improves production efficiency and product quality, ensures equipment stability and environmental safety, and avoids leakage and blockage problems during the addition process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an additive quantitative adding device for organic fertilizer production, which belongs to the technical field of fertilizer additive quantitative adding and is characterized in that the upper end of a sealing cover is provided with a feed port, the edge of the upper end of the feed port is connected with a discharge pipe through a rotating part, and the upper end of the discharge pipe is provided with a bottom packaging part; a quantitative box is mounted at the upper end of the bottom packaging part, and quantitative addition of an additive is realized through the quantitative box; an electric push rod is mounted on a side cover of the quantitative box. The quantitative box, the electric push rod and the push block are matched to realize accurate addition of the additive, so that the precision and the consistency of fertilizer production are improved, and the product quality is ensured. The butterfly valve enhances the sealing performance of the opening, avoids leakage of the additive, and improves the efficiency and the stability of equipment. The feeding hole is connected with the discharging pipe through the rotating piece, so that smooth rotation is realized, and the adding efficiency and accuracy are improved. And the stability of the discharging pipe is enhanced and the smoothness of the adding process is ensured through the stable connection of the protruding block on the side wall of the discharging pipe and the rotating piece.
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Description

Technical Field

[0001] This utility model relates to the field of quantitative addition technology of fertilizer additives, and in particular to a quantitative addition device for organic fertilizer production. Background Technology

[0002] Organic fertilizer is a material derived from plants, animals, or microorganisms, which undergoes decomposition, fermentation, or composting. It primarily serves as a soil conditioner and a source of plant nutrients. Compared to chemical fertilizers, organic fertilizers are more effective in improving soil structure, enhancing soil fertility, promoting healthy plant growth, and reducing environmental pollution.

[0003] In the production of organic fertilizers, the use of additives is a crucial step in enhancing fertilizer effectiveness. Additives can be various nutrients, microbial agents, organic matter, or other substances that contribute to improving fertilizer performance. To precisely control the dosage of additives and ensure consistent fertilizer quality, quantitative addition equipment is particularly important.

[0004] In organic fertilizer production, the traditional method of quantitatively adding additives generally involves manually weighing the ingredients before adding them. This method has obvious drawbacks, as it requires manual weighing, recording, and addition, which is not only inefficient but also prone to errors due to human factors.

[0005] With the development of technology, more and more companies are beginning to try using mechanical equipment for quantitative addition in order to improve production efficiency and accuracy. However, in practical applications, organic fertilizer additives may have different physical properties, such as density and flowability, which directly affect the accuracy of mechanical quantitative addition. For example, additives with poor flowability may cause blockages or retention during transportation, leading to inaccurate measurement.

[0006] Operating and maintaining mechanical quantitative dosing equipment requires certain professional knowledge and skills. Improper operation or untimely maintenance may lead to equipment malfunction or decreased accuracy. Therefore, certain technical skills and maintenance capabilities are required of the operators. Utility Model Content

[0007] The main objective of this invention is to provide a quantitative additive addition device for organic fertilizer production, which can effectively solve the problems mentioned in the background art.

[0008] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0009] A quantitative additive addition device for organic fertilizer production includes a support frame, a drive unit, a mixing chamber, a bearing unit, a stirring unit, and a sealing cover. The drive unit and the mixing chamber are mounted on the support frame. The output end of the drive unit passes through the bearing unit and is connected to the stirring unit. The bearing unit is fixed to the side wall of the mixing chamber by bolts. The sealing cover is connected to the upper opening of the mixing chamber by a hinge device.

[0010] The upper end of the sealing cap is equipped with a feed inlet, and the upper edge of the feed inlet is connected to a discharge pipe through a rotating part. The upper end of the discharge pipe is equipped with a bottom sealing part, and the upper end of the bottom sealing part is equipped with a metering box. The metering box is used to add additives in a metered manner.

[0011] An electric push rod is installed on the side cover of the metering box, and a push block is connected to the telescopic end of the electric push rod. The push block is used to squeeze the additives in the metering box.

[0012] As an optional solution of this application, a butterfly valve is installed at the upper opening of the metering box to close the opening of the metering box. The metering box and the butterfly valve are fixed by bolts, and a sealing ring is provided at the connection between the metering box and the butterfly valve.

[0013] As an optional solution of this application, the metering box is designed as a rectangular box, the push block is adapted to the metering box, the contact end between the push block and the metering box is designed to be smooth, and a rubber gasket is installed on the inner end face of the push block;

[0014] As an optional solution of this application, the bottom encapsulation component includes an encapsulation shell, a lateral telescopic cylinder, and a sealing plate connected to the inner end of the lateral telescopic cylinder. The sealing plate is placed inside the encapsulation shell, and the bottom of the metering box is encapsulated through the encapsulation shell and the sealing plate. The opening and closing of the bottom opening of the metering box is achieved through the lateral telescopic cylinder.

[0015] As an optional solution of this application, the discharge pipe is fixed to the bottom encapsulation component by bolts, and the side wall of the discharge pipe is provided with multiple protrusions, which are welded to the discharge pipe, and the rotating component is installed on one pair of protrusions.

[0016] As an optional embodiment of this application, the rotating component includes a motor and a rotating rod. The rotating rod is fixed to the feed inlet by fasteners, and the output end of the motor is connected to the rotating rod by bolts. The motor is fixed to the protrusion block by bolts.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The precise metering of additives is achieved through the coordination of the metering tank, electric push rod, and push block, effectively improving the accuracy and consistency of fertilizer production and ensuring product quality. The butterfly valve further enhances the sealing of the metering tank opening, effectively preventing additive leakage during the addition process and improving the equipment's operating efficiency and stability.

[0019] The sealed cap design ensures a tight seal during the mixing process, preventing the mixture from splashing or leaking out, thus ensuring a clean and safe production environment.

[0020] The feed inlet is connected to the discharge pipe via a rotating component, enabling smooth rotation and making the addition process more efficient and precise. Simultaneously, the stable connection between the protruding block on the side wall of the discharge pipe and the rotating component enhances the stability of the discharge pipe, further ensuring the smooth progress of the addition process. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a diagram illustrating the fertilizer mixing mechanism of this utility model;

[0023] Figure 3 The diagram shows the sealing cap, feed inlet, and quantitative addition mechanism of this utility model.

[0024] Figure 4 This is an exploded view of the quantitative addition mechanism of this utility model.

[0025] In the diagram: 1. Support frame; 2. Drive unit; 3. Mixing box; 4. Bearing device; 5. Stirring device; 6. Sealing cover; 7. Feed inlet; 8. Rotating component; 9. Discharge pipe; 10. Bottom sealing component; 11. Metering box; 12. Push block; 13. Electric push rod; 14. Butterfly valve. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] like Figure 1 - Figure 4As shown, a quantitative additive addition device for organic fertilizer production mainly consists of a support frame 1, a drive unit 2, a mixing chamber 3, a bearing device 4, a stirring device 5, and a sealing cover 6. The support frame 1 serves as the foundation of the entire device, supporting all other components. The drive unit 2 and the mixing chamber 3 are securely mounted on the support frame 1, ensuring stable operation. The output end of the drive unit 2 is connected to the stirring device 5 via the bearing device 4, enabling efficient operation of the stirring device 5. The bearing device 4 is firmly fixed to the side wall of the mixing chamber 3 with bolts, ensuring stable rotation of the stirring device 5. The sealing cover 6 is connected to the upper opening of the mixing chamber 3 via a hinge device, facilitating opening and closing while ensuring sealing during the mixing process.

[0028] The upper end of the sealing cap 6 is designed with a feed inlet 7, the edge of which is connected to the discharge pipe 9 via a rotating component 8. A bottom sealing component 10 is installed at the upper end of the discharge pipe 9, and a metering box 11 is installed at the upper end of the bottom sealing component 10. Precise control of the metering box 11 allows for the quantitative addition of additives, ensuring the accuracy and consistency of fertilizer production. An electric push rod 13 is installed on the side cover of the metering box 11, its telescopic end connected to a push block 12. The push block 12's function is to compress the additives within the metering box 11, ensuring that the additives are added evenly and quantitatively to the mixing box 3.

[0029] To further ensure the sealing of the metering tank 11, a butterfly valve 14 is installed at its upper opening. The butterfly valve 14 is fixedly connected to the metering tank 11 by bolts, and a sealing ring is provided between them to prevent leakage during the addition process. The metering tank 11 is designed as a rectangular box, and the contact end between the push block 12 and the metering tank 11 is designed to be smooth to reduce wear and improve work efficiency. A rubber gasket is also installed on the inner end face of the push block 12 to enhance the sealing effect and prevent the additive from leaking during the extrusion process.

[0030] The bottom encapsulation component 10 consists of an encapsulation shell and a lateral telescopic cylinder. The inner end of the lateral telescopic cylinder is connected to a sealing plate, which is placed inside the encapsulation shell. Through the cooperation of the encapsulation shell and the sealing plate, the bottom of the metering box 11 is sealed. The function of the lateral telescopic cylinder is to control the opening and closing of the lower opening of the metering box 11, ensuring that the additive can be accurately added to the mixing box 3.

[0031] The discharge pipe 9 is bolted to the bottom encapsulation component 10. Multiple protrusions are provided on its sidewalls, serving as support points and enhancing the stability of the discharge pipe 9. A rotating component 8 is welded to each protrusion, consisting of a motor and a rotating rod. The rotating rod is fixed to the feed inlet 7 with fasteners. The output end of the motor is bolted to the rotating rod, and the motor is bolted to the protrusions, ensuring the stable operation of the rotating component 8 and thus guaranteeing smooth rotation of the feed inlet 7, making the entire addition process more efficient and precise.

[0032] During operation, first check that all connections (bolts, hinges, etc.) are secure to ensure stable equipment operation. Next, ensure the sealing cover 6 is closed to maintain the airtightness of the mixing tank 3. Then, open the sealing cover 6 and pour the required organic fertilizer raw materials into the mixing tank 3. Close the sealing cover 6, ensuring a good seal. Open the butterfly valve 14 to open the upper opening of the metering tank 11. Pour the additive into the metering tank 11, ensuring the amount meets production requirements. Close the butterfly valve 14, ensuring the opening of the metering tank 11 is sealed. Next, start the drive device 2, driving the stirring device 5 to begin operation. Simultaneously, start the electric push rod 13, pushing the push block 12 to compress the additive in the metering tank 11. The electric push rod 13 pushes the push block 12, allowing the additive to be added evenly and quantitatively through the opening of the bottom sealing member 10 into the mixing tank 3. The lateral telescopic cylinder controls the opening and closing of the lower opening of the metering tank 11, ensuring accurate addition of the additive. Driven by the drive device 2, the stirring device 5 evenly mixes the raw materials and additives in the mixing tank 3. Finally, check the mixing effect to ensure that the additives are fully mixed with the raw materials.

[0033] After mixing is complete, turn off drive unit 2 and electric push rod 13. Open sealing cover 6 and remove the mixed organic fertilizer. Clean the equipment and prepare for the next production run. Throughout the process, ensure that all parts of the equipment operate normally without leaks or abnormalities to guarantee production efficiency and product quality.

[0034] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A quantitative additive addition device for organic fertilizer production, comprising a support frame (1), a drive device (2), a mixing chamber (3), a bearing device (4), a stirring device (5), and a sealing cover (6), wherein the drive device (2) and the mixing chamber (3) are mounted on the support frame (1), the output end of the drive device (2) is connected to the stirring device (5) through the bearing device (4), the bearing device (4) is fixed to the side wall of the mixing chamber (3) by bolts, and the sealing cover (6) is connected to the upper opening of the mixing chamber (3) by a hinge device, characterized in that: The upper end of the sealing cap (6) is equipped with a feed inlet (7), and the upper edge of the feed inlet (7) is connected to a discharge pipe (9) through a rotating part (8). The upper end of the discharge pipe (9) is equipped with a bottom sealing part (10), and the upper end of the bottom sealing part (10) is equipped with a metering box (11). The metering box (11) is used to add additives in a metered manner. An electric push rod (13) is installed on the side cover of the metering box (11), and a push block (12) is connected to the telescopic end of the electric push rod (13). The push block (12) is used to squeeze the additive in the metering box (11).

2. The additive quantitative addition device for organic fertilizer production according to claim 1, characterized in that: A butterfly valve (14) is installed at the upper opening of the metering box (11). The opening of the metering box (11) is closed by the butterfly valve (14). The metering box (11) and the butterfly valve (14) are fixed by bolts, and a sealing ring is provided at the connection between the metering box (11) and the butterfly valve (14).

3. The additive quantitative addition device for organic fertilizer production according to claim 2, characterized in that: The metering box (11) is designed as a rectangular box. The push block (12) is adapted to the metering box (11). The contact end of the push block (12) and the metering box (11) is designed to be smooth. A rubber gasket is installed on the inner end face of the push block (12).

4. The additive quantitative addition device for organic fertilizer production according to claim 3, characterized in that: The bottom encapsulation component (10) includes an encapsulation shell and a lateral telescopic cylinder. The inner end of the lateral telescopic cylinder is connected to a sealing plate, which is placed inside the encapsulation shell. The encapsulation of the bottom of the metering box (11) is achieved through the encapsulation shell and the sealing plate, and the opening and closing of the lower opening of the metering box (11) is achieved through the lateral telescopic cylinder.

5. The additive quantitative addition device for organic fertilizer production according to claim 4, characterized in that: The discharge pipe (9) is fixed to the bottom encapsulation part (10) by bolts, and the side wall of the discharge pipe (9) is provided with a plurality of protrusions, which are welded to the discharge pipe (9). The rotating part (8) is installed on one of the pairs of protrusions.

6. The additive quantitative addition device for organic fertilizer production according to claim 5, characterized in that: The rotating component (8) includes a motor and a rotating rod. The rotating rod is fixed to the feed port (7) by fasteners. The output end of the motor is connected to the rotating rod by bolts. The motor is fixed to the protrusion block by bolts.