Sedimentation centrifuge for impurity separation
By designing a sedimentation centrifuge for impurity separation that includes a stirring component and a sedimentation component, the problem of horizontal spiral sedimentation centrifuges failing to effectively recover fine particles has been solved, achieving efficient capture and recovery of fine particles and improving the separation effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGJIAGANG KEKANG INTELLIGENT TECH CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-19
AI Technical Summary
Existing horizontal spiral sedimentation centrifuges fail to effectively capture and recover fine particles when separating suspensions, resulting in the waste of valuable solid phase recovery.
A sedimentation centrifuge for impurity separation was designed, comprising a stirring assembly and a sedimentation assembly. The suspension is mixed by stirring blades and centrifuged using a horizontal screw sedimentation centrifuge. Combined with a waste liquid sedimentation tank and a waste material sedimentation tank, and controlled by a turbidity sensor and a solenoid valve, fine particles are captured and recovered.
It improves the efficiency of capturing and recovering fine particles, avoids the waste of valuable solid phase, and enhances the separation effect.
Smart Images

Figure CN224253095U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sedimentation centrifuges, specifically a sedimentation centrifuge for impurity separation. Background Technology
[0002] A sedimentation centrifuge is a type of centrifuge that performs a centrifugal sedimentation process. During operation, the suspension forms an annular liquid layer along the drum wall under centrifugal force. The denser solid particles settle radially onto the drum wall, forming sediment. The clarified liquid is discharged through the drum overflow port, and the sediment is removed manually or mechanically. Commonly used, intermittent types include the three-legged sedimentation centrifuge and the horizontal scraper discharge sedimentation centrifuge, used for processing solid particles >5µm in size and solid-liquid phase density differences >500kg / m³. 3 And suspensions with a concentration of less than 10%.
[0003] For example, the key technical features of a horizontal spiral sedimentation centrifuge (authorization announcement number CN204933747U) are as follows: it includes a shell, a spiral pusher, a differential, and a bearing seat. The end of the spiral pusher extends to the outside of the shell and is connected to the differential. A rotating drum is provided outside the spiral pusher, and a separation chamber is formed between the rotating drum and the inner wall of the shell. A feed inlet and a solid phase outlet are provided at the right end of the rotating drum, and a liquid phase outlet is provided at the left end of the shell. A defoaming plate for eliminating foam in the liquid is provided at the end of the spiral pusher near the liquid phase outlet. The defoaming plate is slidably connected to the spiral pusher, and an adjusting element for locking the position of the defoaming plate is provided between the defoaming plate and the spiral pusher.
[0004] The above-mentioned device solves the problem of poor defoaming effect of the defoaming plate in the existing horizontal spiral sedimentation centrifuge by providing an adjusting component for locking the position of the defoaming plate. However, the above-mentioned device does not have a device to capture fine particles that are not completely separated by the centrifuge and recover valuable solid phases. As a result, the above-mentioned device is relatively wasteful in recovering valuable solid phases because it does not have a device to capture fine particles that are not completely separated by the centrifuge. Utility Model Content
[0005] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a sedimentation centrifuge for impurity separation.
[0006] This invention is implemented as follows: a sedimentation centrifuge for impurity separation is constructed. The device includes a centrifuge assembly, a stirring assembly, and a sedimentation assembly. The upper end of the centrifuge assembly is fixedly connected to the stirring assembly, and the lower front side of the centrifuge assembly is fixedly connected to the sedimentation assembly. The centrifuge assembly further includes: a base, the upper end of which is fixedly connected to the stirring assembly; a horizontal screw sedimentation centrifuge, which is fixedly connected to the middle of the upper end of the base; a feed pipe, which is fixedly connected to the left end of the horizontal screw sedimentation centrifuge; a display controller, which is fixedly connected to the front end of the display controller; a drain pipe, which is fixedly connected to the right side of the lower end of the horizontal screw sedimentation centrifuge; and a sewage discharge pipe, which is fixedly connected to the left side of the lower end of the horizontal screw sedimentation centrifuge.
[0007] Preferably, the stirring assembly includes: a horizontal decanter centrifuge drive motor, which is fixedly connected to the inside of the right end of the horizontal decanter centrifuge; a first pulley, the middle of which is fixedly connected to the drive shaft at the left end of the horizontal decanter centrifuge drive motor; a transmission belt, the lower end of which is drivingly connected to the first pulley; a second pulley, which is drivingly connected to the upper end of the transmission belt; a stirring blade, the right end of which is fixedly connected to the middle of the second pulley; a stirring tank, which is fixedly connected to the upper end of the base; a feed inlet, which is fixedly connected to the upper end of the stirring tank; and a first solenoid valve, which is fixedly connected to the upper end of the feed pipe.
[0008] Preferably, the sedimentation assembly includes: a waste liquid sedimentation tank, the upper rear side of which is fixedly connected to a drain pipe; a waste material sedimentation tank, the upper rear side of which is fixedly connected to a sewage pipe; a waste gas exhaust pipe, the waste gas exhaust pipe being fixedly connected to the upper ends of the waste liquid sedimentation tank and the waste material sedimentation tank; a skimming port, the skimming port being fixedly connected to the upper front end of the waste liquid sedimentation tank and the waste material sedimentation tank; a turbidity sensor, the turbidity sensor being fixedly connected to the lower end of the interior of the waste liquid sedimentation tank and the waste material sedimentation tank; a suction pipe, the suction pipe being fixedly connected to the interior of the waste liquid sedimentation tank and the waste material sedimentation tank; a second solenoid valve, the second solenoid valve being fixedly connected to the middle of the suction pipe and placed inside the waste liquid sedimentation tank and the waste material sedimentation tank; and a suction pump, the suction pump being fixedly connected to the upper end of the waste sedimentation tank.
[0009] Preferably, the mixing tank is placed at the top of the horizontal screw sedimentation centrifuge.
[0010] Preferably, the interior of the mixing tank is rotatably connected to the left and right ends of the mixing fan blades.
[0011] Preferably, the lower left side of the mixing tank is fixedly connected to the feed pipe.
[0012] Preferably, the left and right ends of the vacuum pump are fixedly connected to the vacuum pipe.
[0013] This utility model has the following advantages: This utility model provides an improved sedimentation centrifuge for impurity separation, which, compared with similar equipment, has the following improvements:
[0014] The present invention discloses a sedimentation centrifuge for impurity separation. By setting up a sedimentation component that can capture fine particles that are not completely separated by the centrifuge and recover valuable solid phases, the device avoids waste by capturing fine particles that are not completely separated by the centrifuge and recovering valuable solid phases. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the centrifuge component structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the stirring assembly structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the settling component structure of this utility model.
[0019] The components include: centrifuge assembly-1, base-11, horizontal screw sedimentation centrifuge-12, feed pipe-13, display controller-14, drain pipe-15, sewage discharge pipe-16, stirring assembly-2, horizontal screw sedimentation centrifuge drive motor-21, first pulley-22, transmission belt-23, second pulley-24, stirring blades-25, stirring tank-26, feed inlet-27, first solenoid valve-28, sedimentation assembly-3, waste liquid sedimentation tank-31, waste material sedimentation tank-32, exhaust pipe-33, skimming port-34, turbidity sensor-35, suction pipe-36, second solenoid valve-37, and suction pump-38. Detailed Implementation
[0020] The following is in conjunction with the appendix Figures 1-4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.
[0021] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0023] Example 1:
[0024] Please see Figures 1-4 This utility model discloses a sedimentation centrifuge for impurity separation, comprising a centrifuge assembly 1, a stirring assembly 2, and a sedimentation assembly 3. The upper end of the centrifuge assembly 1 is fixedly connected to the stirring assembly 2, and the lower front side of the centrifuge assembly 1 is fixedly connected to the sedimentation assembly 3. The centrifuge assembly 1 also includes a base 11, the upper end of which is fixedly connected to the stirring assembly 2. A horizontal screw sedimentation centrifuge 12 is fixedly connected to the middle of the upper end of the base 11. A feed pipe 13 is fixedly connected to the left end of the horizontal screw sedimentation centrifuge 12. After the horizontal screw sedimentation centrifuge 12 is started, it can centrifuge and separate the raw materials that need to be separated inside. A display controller 14 is fixedly connected to the front end of the display controller 14. A drain pipe 15 is fixedly connected to the lower right side of the horizontal screw sedimentation centrifuge 12, and a sewage pipe 16 is fixedly connected to the lower left side of the horizontal screw sedimentation centrifuge 12.
[0025] The stirring assembly 2 and the drive motor 21 of the horizontal decanter sedimentation centrifuge 12 are fixedly connected inside the right end of the centrifuge. After the drive motor 21 is started, it can drive the first pulley 22 and the transmission belt 23 to rotate synchronously. When the transmission belt 23 rotates, it can drive the second pulley 24 and the stirring blades 25 to rotate synchronously. The middle part of the first pulley 22 is fixedly connected to the drive shaft at the left end of the drive motor 21, and the lower end of the transmission belt 23 is connected to the first pulley 22. The second pulley 24 is connected to the upper end of the transmission belt 23. The right end of the stirring blade 25 is fixedly connected to the middle of the second pulley 24. The stirring tank 26 is fixedly connected to the upper end of the base 11. The feed inlet 27 is fixedly connected to the upper end of the stirring tank 26. The first solenoid valve 28 is fixedly connected to the upper end of the feed pipe 13. The stirring tank 26 is placed on the upper end of the horizontal screw sedimentation centrifuge 12. The inside of the stirring tank 26 is rotatably connected to the left and right ends of the stirring blade 25. The lower left side of the stirring tank 26 is fixedly connected to the feed pipe 13.
[0026] This utility model provides an improved sedimentation centrifuge for impurity separation, the working principle of which is as follows:
[0027] First, when using this device, place it in the work area and then connect it to an external power source to provide the necessary electrical energy for its operation.
[0028] Secondly, when this device is needed, the impurities and separating agent to be separated can be first transported into the mixing tank 26 through the feed inlet 27. Then, the horizontal screw sedimentation centrifuge 12 and the horizontal screw sedimentation centrifuge drive motor 21 are started by the display controller 14. After the horizontal screw sedimentation centrifuge drive motor 21 is started, it can drive the first pulley 22 and the transmission belt 23 to rotate synchronously. When the transmission belt 23 rotates, it can drive the second pulley 24 and the stirring blade 25 to rotate synchronously. When the stirring blade 25 rotates, it can stir and mix the impurities and separating agent in the mixing tank 26 to facilitate subsequent separation. Then, the first solenoid valve 28 is started to open, allowing the impurities and separating agent that have been mixed in the mixing tank 26 to be transported into the horizontal screw sedimentation centrifuge 12 through the feed pipe 13. After the horizontal screw sedimentation centrifuge 12 is started, it can centrifuge and separate the materials to be separated inside, allowing the waste liquid to be discharged through the drain pipe 15 and the waste material to be discharged through the sewage pipe 16.
[0029] Example 2:
[0030] Please see Figures 1-4Compared to Embodiment 1, this utility model provides a sedimentation centrifuge for impurity separation, which further includes: a sedimentation assembly 3; a waste liquid sedimentation tank 31 with its upper rear side fixedly connected to a drain pipe 15; a waste material sedimentation tank 32 with its upper rear side fixedly connected to a sewage discharge pipe 16; a waste gas exhaust pipe 33 fixedly connected to the upper ends of the waste liquid sedimentation tank 31 and the waste material sedimentation tank 32; a skimming port 34 fixedly connected to the upper front end of the waste liquid sedimentation tank 31 and the waste material sedimentation tank 32; and a turbidity sensor 35 fixedly connected to the waste liquid sedimentation tank 31. 1. The lower end of the waste sedimentation tank 32 is connected to the waste liquid sedimentation tank 31 and the waste sedimentation tank 32. The suction pipe 36 is fixedly connected to the inside of the waste liquid sedimentation tank 31 and the waste sedimentation tank 32. The second solenoid valve 37 is fixedly connected to the middle of the suction pipe 36 and placed inside the waste liquid sedimentation tank 31 and the waste sedimentation tank 32. The suction pump 38 is fixedly connected to the upper end of the waste sedimentation tank 32. After the suction pump 38 is started, it can extract the impurities in the waste liquid sedimentation tank 31 and the waste sedimentation tank 32 through the suction pipe 36. The left and right ends of the suction pump 38 are fixedly connected to the suction pipe 36.
[0031] In this embodiment:
[0032] When further sedimentation and separation of impurities are required, the waste liquid in the drain pipe 15 can be transported to the waste liquid sedimentation tank 31, and the waste material in the drain pipe 16 can be transported to the waste material sedimentation tank 32, while the waste liquid and waste material are discharged from the horizontal screw centrifuge 12. Then, the turbidity sensor 35 is activated by the display controller 14 to detect the turbidity in the waste liquid sedimentation tank 31 and the waste material sedimentation tank 32, and the detected data is sent to the display controller 14 for processing and display, so that the display controller 14 can determine the turbidity based on the sedimentation temperature. The second solenoid valve 37 in the waste liquid sedimentation tank 31 or waste material sedimentation tank 32 is activated by data control. After the second solenoid valve 37 in the waste liquid sedimentation tank 31 or waste material sedimentation tank 32 is activated, the suction pump 38 can be activated. After the suction pump 38 is activated, the impurities, waste materials or solid phases with recycling value in the waste liquid sedimentation tank 31 or waste material sedimentation tank 32 can be discharged and collected through the suction pipe 36. The waste liquid can be discharged through the skimming port 34 at the front end of the waste liquid sedimentation tank 31 or waste material sedimentation tank 32 to increase the separation effect.
[0033] This utility model provides an improved sedimentation centrifuge for impurity separation. By setting up a sedimentation component 3 that can capture fine particles that are not completely separated by the centrifuge and recover valuable solid phases, the device avoids waste by capturing fine particles that are not completely separated by the centrifuge and recovering valuable solid phases.
[0034] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0035] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A sedimentation centrifuge for impurity separation, comprising a centrifuge assembly (1), a stirring assembly (2), and a sedimentation assembly (3), wherein the upper end of the centrifuge assembly (1) is fixedly connected to the stirring assembly (2), and the lower front end of the centrifuge assembly (1) is fixedly connected to the sedimentation assembly (3), characterized in that: The centrifuge assembly (1) also includes: The base (11) is fixedly connected to the stirring assembly (2) at its upper end; A horizontal screw sedimentation centrifuge (12) is fixedly connected to the middle of the upper end of the base (11); Feed pipe (13), which is fixedly connected to the left end of horizontal screw sedimentation centrifuge (12); Display controller (14), the display controller (14) is fixedly connected to the front end of the display controller (14); Drainage pipe (15), the drainage pipe (15) is fixedly connected to the lower right side of the horizontal screw sedimentation centrifuge (12); Sewage pipe (16) is fixedly connected to the lower left side of the horizontal screw sedimentation centrifuge (12).
2. The sedimentation centrifuge for impurity separation according to claim 1, characterized in that: The stirring assembly (2) includes: The drive motor (21) of the horizontal decanter sedimentation centrifuge is fixedly connected to the inside of the right end of the horizontal decanter sedimentation centrifuge (12); The first pulley (22) is fixedly connected in the middle to the drive shaft at the left end of the drive motor (21) of the horizontal screw sedimentation centrifuge; A transmission belt (23) is connected at its lower end to a first pulley (22). The second pulley (24) is connected to the upper end of the transmission belt (23) for transmission. A stirring blade (25) is fixedly connected at its right end to the middle of the second pulley (24); A mixing tank (26) is fixedly connected to the upper end of the base (11); The feed inlet (27) is fixedly connected to the upper end of the mixing tank (26); The first solenoid valve (28) is fixedly connected to the upper end of the feed pipe (13).
3. The sedimentation centrifuge for impurity separation according to claim 2, characterized in that: The settling component (3) includes: Waste liquid sedimentation tank (31), the upper rear side of the waste liquid sedimentation tank (31) is fixedly connected to the drain pipe (15); Waste sedimentation tank (32), the upper rear side of which is fixedly connected to the sewage pipe (16); Exhaust gas exhaust pipe (33), which is fixedly connected to the upper end of waste liquid sedimentation tank (31) and waste material sedimentation tank (32); Skimming port (34), which is fixedly connected to the upper front end of waste liquid sedimentation tank (31) and waste material sedimentation tank (32); A turbidity sensor (35) is fixedly connected to the lower end of the interior of the waste liquid sedimentation tank (31) and the waste material sedimentation tank (32); A suction pipe (36) is fixedly connected inside the waste liquid sedimentation tank (31) and the waste material sedimentation tank (32); The second solenoid valve (37) is fixedly connected to the middle of the suction pipe (36) and placed inside the waste liquid sedimentation tank (31) and the waste material sedimentation tank (32); A sludge suction pump (38) is fixedly connected to the upper end of a waste sedimentation tank (32).
4. The sedimentation centrifuge for impurity separation according to claim 3, characterized in that: The mixing tank (26) is placed on top of the horizontal screw sedimentation centrifuge (12).
5. A sedimentation centrifuge for impurity separation according to claim 4, characterized in that: The mixing tank (26) is rotatably connected to the left and right ends of the mixing blades (25).
6. A sedimentation centrifuge for impurity separation according to claim 5, characterized in that: The lower left side of the mixing tank (26) is fixedly connected to the feed pipe (13).
7. A sedimentation centrifuge for impurity separation according to claim 6, characterized in that: The suction pump (38) is fixedly connected to the suction pipe (36) at both ends.