Material spraying device for forming cigarette filter sticks

By combining vibration and spraying components in the production of tobacco filter rods, the problem of low mixing efficiency between the fiber bundle and the material is solved, achieving more thorough mixing and convenient collection, with a reasonable structural design.

CN224253176UActive Publication Date: 2026-05-19BENGBU CIGARETTE MATERIAL FACTORY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BENGBU CIGARETTE MATERIAL FACTORY
Filing Date
2025-06-03
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing material spraying systems result in low mixing efficiency between the fiber bundle and the material in the production of tobacco filter rods, especially the lower and bottom parts of the fiber bundle, which cannot be fully mixed with the material.

Method used

The device includes a mounting component, a vibration component, and a spraying component. The vibration component causes the base plate to vibrate intermittently, and the nozzles spray materials onto the base plate. Combined with the inclined base plate structure, this improves the penetration and mixing efficiency of materials in the filament bundle.

Benefits of technology

It significantly improves the mixing efficiency of filaments and materials and simplifies the filament collection process. The structure is ingenious and simple.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material spraying device for forming a cigarette filter stick. The material spraying device comprises a bearing assembly, a vibration assembly and a spraying assembly, the bearing assembly comprises a bottom plate, a U-shaped side plate and an insertion plate; the vibration assembly comprises a bottom block, a top block, a short shaft, a transverse connecting rod, a supporting rod, a rotating shaft, a motor and a convex ring block; the spraying assembly comprises a vertical connecting rod, a conveying rod, a spraying head and a connecting pipe. According to the device, through the arrangement of the vibration assembly, a convex ring block rotates to intermittently jack up the bottom plate, so that tows on the top surface of the bottom plate vibrate up and down, when materials are sprayed to the bottom plate through a spray head, the materials can more sufficiently permeate into the tows, and the mixing efficiency of the tows and the materials is greatly improved; according to the tow collecting device, the opening end, facing the U-shaped side plate, of the bottom plate is pressed, so that the bottom plate inclines towards the opening end of the U-shaped side plate, tow dumping is easier, more convenient and faster, the tow collecting efficiency is improved, and the tow collecting device is exquisite and concise in structural arrangement and suitable for application and popularization.
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Description

Technical Field

[0001] This utility model relates to the field of tobacco filter rod forming technology, specifically a material spraying device for forming tobacco filter rods. Background Technology

[0002] In the production process of tobacco filter rods, in order to improve the final functionality of the filter rods, it is usually necessary to spray the filament bundles with materials. The existing technology mainly involves material spraying systems.

[0003] However, most existing material spraying systems transport filament bundles via conveyor belts and spray materials onto the bundles during this process. This results in insufficient uniformity of material spraying. As the material accumulates on the surface of the filament bundles, the lower and bottom parts of the bundles cannot be fully mixed with the material, leading to low mixing efficiency between the filament bundles and the material.

[0004] Therefore, a material spraying device for forming tobacco filter rods is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a material spraying device for forming tobacco filter rods, so as to solve the problem of low mixing efficiency of filaments and materials mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a material spraying device for forming tobacco filter rods, comprising a mounting component, a vibration component, and a spraying component;

[0007] The mounting assembly includes a base plate and a U-shaped side plate disposed on the top edge thereon, wherein the open end of the U-shaped side plate is provided with a detachable insert plate;

[0008] The vibration assembly includes a base block located at four inflection points at the bottom of the base plate. The base block is slidably connected to a top block. Short shafts are provided at both ends of the left and right sides of the base plate. The short shafts are rotatably connected to the adjacent top blocks. A horizontal connecting rod is provided between the two base blocks located on the left and right sides of the base plate. A support rod is provided on the top surface of the horizontal connecting rod. A rotating shaft is rotatably connected between the two support rods. A motor is connected to one end of the rotating shaft. A convex ring block is sleeved on the rotating shaft.

[0009] The spraying assembly includes a vertical connecting rod, a conveying rod, a nozzle, and a connecting pipe. The vertical connecting rod connects the conveying rod to the side end of the base plate. The connecting pipe is used to convey material into the conveying rod. The nozzle is located on the bottom side of the conveying rod.

[0010] Preferably, a plurality of nozzles are provided, and the plurality of nozzles are arranged at equal intervals on the bottom side of the conveyor rod.

[0011] Preferably, the spraying assembly is provided in two sets, and the conveying rod is located at the top of the base plate.

[0012] Preferably, the U-shaped side plate has a groove at its open end, and the insert plate is inserted into the groove to close the open end of the U-shaped side plate.

[0013] Preferably, a sleeve block is fitted onto the top block, and a spring is provided between the sleeve block and the bottom block.

[0014] Preferably, the spring is sleeved on the top block.

[0015] Preferably, the spring is configured not to contact the top block.

[0016] Preferably, the four sleeve blocks are located at the same position on the top block.

[0017] Preferably, the motor is fixedly connected to the support rod, and the support rod is located in the middle of the horizontal connecting rod.

[0018] Preferably, the convex ring block rotates with the rotating shaft, thereby intermittently lifting the bottom plate.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: This device, through the setting of the vibration component, utilizes the rotation of the convex ring block to intermittently lift the bottom plate, thereby causing the filament bundle on the top surface of the bottom plate to vibrate up and down. When the material is sprayed onto the bottom plate through the nozzle, the material can penetrate into the filament bundle more fully, greatly improving the mixing efficiency of the filament bundle and the material. This device also makes the bottom plate tilt towards the opening end of the U-shaped side plate by pressing the bottom plate, thereby making the tilting of the filament bundle easier and faster, improving the efficiency of collecting the filament bundle. The structure is ingenious and simple, and is suitable for widespread application. Attached Figure Description

[0020] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings. Obviously, the drawings described below are merely some embodiments of this utility model, and those skilled in the art can obtain other drawings based on these drawings without any inventive effort. Wherein:

[0021] Figure 1 This is an overall structural view of the present invention;

[0022] Figure 2 This is a structural view of the vibration assembly in this utility model;

[0023] Figure 3 This is a structural view of the insert plate and the U-shaped side plate of this utility model;

[0024] Figure 4 This is a front view of the present invention.

[0025] In the diagram: 1. Base plate; 11. U-shaped side plate; 12. Insert plate; 13. Short shaft; 14. Groove; 2. Bottom block; 21. Top block; 22. Sleeve block; 23. Spring; 24. Bolt; 3. Horizontal connecting rod; 31. Support rod; 32. Vertical connecting rod; 4. Motor; 41. Rotating shaft; 5. Convex ring block; 6. Conveying rod; 61. Nozzle; 62. Connecting pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0029] Reference Figures 1-4 As shown, this utility model provides a technical solution for a material spraying device used in the molding of tobacco filter rods:

[0030] Reference Figure 1As shown, a material spraying device for forming tobacco filter rods includes a mounting assembly, a vibration assembly, and a spraying assembly. The mounting assembly includes a base plate 1 and a U-shaped side plate 11 disposed on the top edge of the base plate 1. A detachable insert plate 12 is disposed at the open end of the U-shaped side plate 11. The vibration assembly includes a base block 2 disposed at four inflection points at the bottom of the base plate 1. A top block 21 is slidably connected to the base block 2. Short shafts 13 are disposed at both ends of the left and right sides of the base plate 1. The short shafts 13 are rotatably connected to the adjacent top blocks 21. A horizontal connecting rod 3 is disposed between the two base blocks 2 on the left and right sides of the base plate 1. A support rod 31 is disposed on the top surface of the horizontal connecting rod 3. A rotating shaft 41 is rotatably connected between the two support rods 31. A motor 4 is connected to one end of the rotating shaft 41. A convex ring block 5 is sleeved on the rotating shaft 41. The spraying assembly includes a vertical connecting rod 32, a conveying rod 6, a nozzle 61, and a connecting pipe 62. The vertical connecting rod 32 connects the conveying rod 6 to the side of the base plate 1. The connecting pipe 62 is used to convey materials into the conveying rod 6. The conveying rod 6 is hollow inside. The nozzle 61 is located on the bottom side of the conveying rod 6.

[0031] Reference Figure 1 As shown, several nozzles 61 are provided, and these nozzles 61 are evenly spaced on the bottom side of the conveyor rod 6. It should be noted that there are two sets of spraying components, and the conveyor rod 6 is located on the top of the base plate 1. The specific number of spraying components depends on the need to spray the material evenly onto the top surface of the filament bundle on the top surface of the base plate 1; in this embodiment, there are two sets.

[0032] Reference Figure 3 As shown, in an optional embodiment, the open end of the U-shaped side plate 11 is provided with a groove 14, and the insert plate 12 is inserted into the groove 14 to close the open end of the U-shaped side plate 11.

[0033] Reference Figure 3 and Figure 4 As shown, a sleeve block 22 is fitted onto the top block 21, and a spring 23 is disposed between the sleeve block 22 and the bottom block 2. It should be noted that the spring 23 is fitted onto the top block 21, but the spring 23 is not in contact with the top block 21. (Refer to...) Figure 4 As shown, the four nested blocks 22 are located at the same position on the top block 21. (Refer to...) Figure 3 and Figure 4 As shown, the motor 4 is fixedly connected to the support rod 31, which is located in the middle of the horizontal connecting rod 3. It should be noted that the convex ring block 5 rotates with the rotating shaft 41, thereby intermittently lifting the base plate 1.

[0034] This device, through the setting of the vibration component, utilizes the rotation of the convex ring block 5 to intermittently lift the base plate 1, thereby causing the filament bundle on the top surface of the base plate 1 to vibrate up and down. When the material is sprayed onto the base plate 1 through the nozzle 61, the material can penetrate into the filament bundle more fully, greatly improving the mixing efficiency of the filament bundle and the material. This device also tilts the base plate 1 toward the opening end of the U-shaped side plate 11 by pressing the opening end of the base plate 1, thereby making the tilting of the filament bundle easier and faster, improving the efficiency of collecting the filament bundle. The structure is ingenious and simple, and is suitable for widespread application.

[0035] The working principle of this device is explained through its operation process: The operator pours the filament bundle onto the base plate 1 and supplies material, mostly granular material, into the conveying rod 6 through the connecting pipe 62. At this time, the motor 4 is started, and the rotation of the output end of the motor 4 will drive the rotating shaft 41 to start rotating, thereby causing the convex ring block 5 to start rotating. Due to the protrusion of the outer side of the convex ring block 5, it intermittently lifts the base plate 1, causing the filament bundle on the top surface of the base plate 1 to vibrate up and down under the action of gravity and inertia. The material in the conveying rod 6 is sprayed onto the filament bundle on the top surface of the base plate 1 through the nozzle 61. The material follows the vibration of the filament bundle on the top surface, preventing the material from accumulating on the top surface of the filament bundle. That is, under the action of its own gravity and inertia, it is easier to pass through the gaps in the filament bundle from the top surface, thereby more fully penetrating into the filament bundle and improving the mixing efficiency of the filament bundle and the material.

[0036] When it is necessary to pour out the filaments after the mixture, simply press the open end of the bottom plate 1 facing the U-shaped side plate 11. Since the short shaft 13 is rotatably connected to the top block 21, the bottom plate 1 will tilt towards the open end of the U-shaped side plate 11. Then, the worker can pull out the insert plate 12 from the groove 14, causing the filaments after the mixture on the top surface of the bottom plate 1 to slide down, which facilitates the collection of the filaments and improves the collection efficiency of the filaments.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material spraying device for forming tobacco filter rods, characterized in that: Includes mounting components, vibration components, and spraying components; The mounting assembly includes a base plate (1) and a U-shaped side plate (11) disposed on the edge of its top surface, wherein the open end of the U-shaped side plate (11) is provided with a detachable insert plate (12); The vibration assembly includes a bottom block (2) set at four inflection points at the bottom of the base plate (1). The bottom block (2) is slidably connected to a top block (21). Short shafts (13) are set at both ends of the left and right sides of the base plate (1). The short shafts (13) are rotatably connected to the adjacent top blocks (21). A horizontal connecting rod (3) is set between the two bottom blocks (2) on the left and right sides of the base plate (1). A support rod (31) is set on the top surface of the horizontal connecting rod (3). A rotating shaft (41) is rotatably connected between the two support rods (31). A motor (4) is connected to one end of the rotating shaft (41). A convex ring block (5) is sleeved on the rotating shaft (41). The spraying assembly includes a vertical connecting rod (32), a conveying rod (6), a nozzle (61), and a connecting pipe (62). The vertical connecting rod (32) connects the conveying rod (6) to the side end of the base plate (1).

2. The material spraying device for forming tobacco filter rods according to claim 1, characterized in that: The connecting pipe (62) is used to convey materials into the conveying rod (6). The nozzle (61) is set on the bottom side of the conveying rod (6). There are several nozzles (61), and the several nozzles (61) are set at equal intervals on the bottom side of the conveying rod (6).

3. The material spraying device for forming tobacco filter rods according to claim 2, characterized in that: The spraying assembly is provided in two sets, and the conveying rod (6) is located on the top of the base plate (1).

4. A material spraying device for forming tobacco filter rods according to claim 3, characterized in that: The U-shaped side plate (11) has a groove (14) at its open end, and the insert plate (12) is inserted into the groove (14) to close the open end of the U-shaped side plate (11).

5. A material spraying device for forming tobacco filter rods according to claim 4, characterized in that: A sleeve block (22) is fitted onto the top block (21), and a spring (23) is provided between the sleeve block (22) and the bottom block (2).

6. A material spraying device for forming tobacco filter rods according to claim 5, characterized in that: The spring (23) is sleeved on the top block (21).

7. A material spraying device for forming tobacco filter rods according to claim 6, characterized in that: The spring (23) is not in contact with the top block (21).

8. A material spraying device for forming tobacco filter rods according to claim 7, characterized in that: The four sleeve blocks (22) are located at the same position on the top block (21).

9. A material spraying device for forming tobacco filter rods according to claim 8, characterized in that: The motor (4) is fixedly connected to the support rod (31), which is located in the middle of the horizontal connecting rod (3).

10. A material spraying device for forming tobacco filter rods according to claim 9, characterized in that: The convex ring block (5) rotates with the rotating shaft (41), thereby intermittently lifting the bottom plate (1).