Cigarette blasting bead surface oil layer cleaning device
By simplifying filter screen disassembly through the use of inclined blocks and smooth noodles in the oil layer cleaning device for tobacco flavoring beads, and by using an electric push rod to adjust the height of the spray head, the problem of complex filter screen replacement is solved, thereby improving the operating efficiency and cleaning effect of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN XIONGYING TOBACCO MATERIALS CO LTD
- Filing Date
- 2025-04-21
- Publication Date
- 2026-05-19
AI Technical Summary
Existing oil layer cleaning devices for tobacco flavoring beads are complicated to operate when replacing filters, affecting the efficient operation of the equipment and the continuity of production.
A device for cleaning the oil layer on the surface of cigarette flavoring beads was designed. By using inclined blocks and sliding surfaces, the disassembly and installation process of the filter screen is simplified, and the height of the spray head is adjusted by an electric push rod to improve the cleaning effect.
It enables quick replacement of filters and flexible adjustment of cleaning effects, improving the efficiency and practicality of the equipment and ensuring continuous production and thorough cleaning.
Smart Images

Figure CN224253633U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning devices, and in particular to a device for cleaning the oil layer on the surface of cigarette popping beads. Background Technology
[0002] Cigarette flavor capsules are small capsules embedded in tobacco filters, containing flavorings or functional substances. Smokers can break them to change the flavor of the cigarette and enhance the smoking experience. During production, storage, and transportation, the surface of the capsules is easily contaminated with residual processing aids or external oil, affecting their appearance, absorbing odors, interfering with the internal flavorings, and even introducing harmful substances, threatening consumer health. At the same time, manual cleaning is inefficient and uneven, and cannot meet the needs of large-scale production. Using a cigarette flavor capsule surface oil layer cleaning device can efficiently remove the oil layer, ensuring appearance, flavor, and hygiene safety, achieving automated and large-scale operation, ensuring stable and consistent product quality, and meeting the requirements of modern production.
[0003] Existing oil layer cleaning devices for cigarette flavoring beads operate on various principles. The physical rinsing principle relies on a high-pressure spray system to spray the cleaning liquid onto the surface of the flavoring beads at high speed and pressure. The multi-angle nozzle design ensures uniform rinsing and powerfully removes the oil layer. The dissolution and dispersion principle utilizes a cleaning liquid with good solubility in oil layers. By soaking or circulating the liquid over the surface of the flavoring beads, a stirring device accelerates the dissolution and dispersion of the oil layer. The adsorption and separation principle uses adsorption components such as activated carbon filters to adsorb impurities in the oil layer, thereby separating the flavoring beads from the oil layer. This principle is often used in conjunction with other principles to purify the cleaning liquid. The mechanical friction-assisted principle uses rollers or conveyor belts with soft bristles to assist friction without damaging the flavoring beads. Combined with the action of the cleaning liquid, this more thoroughly removes the oil layer.
[0004] In practical applications of cigarette flavoring bead surface oil layer cleaning devices, the filtration system plays a crucial role, responsible for purifying the cleaning fluid and ensuring the stability of the cleaning effect. However, the current device has a significant drawback: when the filter needs to be replaced, the operation is extremely cumbersome and complicated. The filter is often installed in a relatively hidden and compact location inside the equipment. Maintenance personnel not only need to use a variety of professional tools, but also have to spend a lot of time carefully removing a series of related components before they can reach and remove the filter. This lengthy and complicated operation greatly delays equipment maintenance time, seriously affects the efficient operation of the cigarette flavoring bead surface oil layer cleaning device, and hinders the continuity and smoothness of production. Summary of the Invention
[0005] To overcome the above shortcomings, this utility model provides a device for cleaning the oil layer on the surface of cigarette flavoring beads, which aims to improve the problem that it is necessary to perform complicated operations to remove the filter screen when it needs to be replaced during the use of the equipment.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a device for cleaning the surface oil layer of cigarette flavoring beads, comprising a cleaning tank, wherein multiple cleaning pipes are fixedly connected inside the cleaning tank, an inlet / outlet assembly is provided at the top of the cleaning tank, multiple fixing strips are fixedly connected to the inner wall of the cleaning tank, each fixing strip has a first inclined block fixedly connected inside, each fixing strip has a sliding nipple fixedly connected inside, each fixing strip has a second inclined block fixedly connected inside, and a filter screen is slidably connected between each fixing strip, and each filter screen has multiple fixing components provided inside;
[0007] Each of the fixing components includes a fixing pin, a limiting plate, and a spring. The outer wall of each fixing pin is slidably connected to the inside of the filter screen. The inner wall of each limiting plate is fixedly connected to the outer wall of the fixing pin. Each spring is disposed inside the filter screen. One end of each spring is fixedly connected to the inside of the filter screen, and the other end of each spring is fixedly connected to one end of the fixing pin.
[0008] As a further description of the above technical solution:
[0009] The feeding and discharging assembly includes a feeding pipe, a feeding hopper, and a discharging pipe. One end of the feeding pipe is fixedly connected to one end of one of the cleaning pipes. The bottom of the feeding hopper is fixedly connected to the top of the feeding pipe. One end of the discharging pipe is fixedly connected to one end of one of the cleaning pipes. A connecting bend is fixedly connected between each of the cleaning pipes.
[0010] As a further description of the above technical solution:
[0011] Multiple liquid outlet pipes are fixedly connected to one side of the cleaning tank, and a liquid inlet pipe is provided at the top of the cleaning tank.
[0012] As a further description of the above technical solution:
[0013] A diversion pipe is fixedly connected to the bottom end of the liquid inlet pipe, and multiple vertical pipes are fixedly connected to the bottom of the diversion pipe.
[0014] As a further description of the above technical solution:
[0015] Each of the vertical pipes is fixedly connected to a transport pipe at its bottom end, and each transport pipe is fixedly connected to multiple spray heads at its bottom.
[0016] As a further description of the above technical solution:
[0017] The inner wall of the cleaning tank is slidably connected with multiple sliding strips, and the top of the cleaning tank is fixedly connected with multiple fixing plates.
[0018] As a further description of the above technical solution:
[0019] Each of the fixed plates is fixedly connected to a fixed block on one side, and the fixed plates are arranged in a symmetrical array on the top of the cleaning tank.
[0020] As a further description of the above technical solution:
[0021] Each of the fixed blocks has multiple electric push rods fixedly connected to its bottom, and the output end of each electric push rod is connected to the top of the sliding bar.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, the filter screen is first held and lifted upwards, so that the internal fixing pin is partially retracted into the filter screen under the pressure of the inclined block two. Then, it moves outwards along the sliding surface, and is pressed again by the inclined block one at the end of the sliding surface, so that it is completely retracted into the filter plate, thereby unlocking the filter screen. This achieves the effect of easily removing and replacing the filter screen during the use of the equipment, avoiding the problem of complicated operations required to remove the filter screen when it needs to be replaced during the use of the equipment, thus improving the efficiency of the oil layer cleaning device for cigarette flavoring beads.
[0024] 2. In this utility model, the liquid inlet pipe is first connected to the pipe through which the cleaning liquid flows. Then, the electric push rod is started to move the sliding bar. When the desired height is reached, the electric push rod is stopped, and the cleaning liquid is injected so that it is sprayed out from the spray head to clean the internal tobacco burst beads. This achieves the effect of adjusting the height of the spray head during equipment use to clean the surface of the burst beads more thoroughly. It avoids the problem of needing to use different equipment to clean burst beads of different sizes during equipment use, thereby improving the practicality of the tobacco burst bead surface oil layer cleaning device. Attached Figure Description
[0025] Figure 1 This is a perspective view of a device for cleaning the surface oil layer of cigarette flavoring beads according to the present invention;
[0026] Figure 2 This is a schematic diagram of the discharge pipe structure of a device for cleaning the surface oil layer of cigarette bouncy beads according to the present invention;
[0027] Figure 3 for Figure 2 A magnified view of the structure at point A in the middle;
[0028] Figure 4 This is a schematic diagram of the fixing plate structure of a device for cleaning the surface oil layer of cigarette bouncy beads according to the present invention.
[0029] Legend:
[0030] 1. Cleaning tank; 2. Feed pipe; 3. Feed hopper; 4. Cleaning pipe; 5. Connecting bend; 6. Discharge pipe; 7. Fixing strip; 8. Inclined block one; 9. Sliding surface; 10. Inclined block two; 11. Filter screen; 12. Fixing pin; 13. Limiting plate; 14. Spring; 15. Liquid outlet pipe; 16. Liquid inlet pipe; 17. Diverter pipe; 18. Vertical pipe; 19. Transport pipe; 20. Spray head; 21. Sliding strip; 22. Fixing plate; 23. Fixing block; 24. Electric push rod. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figures 1-3 This utility model provides an embodiment of a device for cleaning the surface oil layer of cigarette popping beads, including a cleaning tank 1. Multiple cleaning pipes 4 are fixedly connected inside the cleaning tank 1 to allow water to flow into the pipes and clean the surface of the popping beads. An inlet / outlet assembly is provided at the top of the cleaning tank 1 for introducing and discharging the popping beads. Multiple fixing strips 7 are fixedly connected to the inner wall of the cleaning tank 1 for connecting filter screens 11. Each fixing strip 7 has a first inclined block 8 fixedly connected inside for pressing a fixing pin 12. Each fixing strip 7 also has a second inclined block 10 fixedly connected inside for pressing a fixing pin 12. Filter screens 11 are slidably connected between each fixing strip 7 to filter impurities in the cleaning liquid, facilitating the reuse of the cleaning liquid. Each filter screen 11 has multiple fixing components inside for fixing the filter screen 11.
[0033] Each fixing component includes a fixing pin 12, a limiting plate 13, and a spring 14. The outer wall of each fixing pin 12 is slidably connected to the inside of the filter screen 11, cooperating with the spring 14 to fix the filter screen 11. The inner wall of each limiting plate 13 is fixedly connected to the outer wall of the fixing pin 12, limiting the movement range of the fixing pin 12. Each spring 14 is disposed inside the filter screen 11, providing elastic force to the fixing pin 12. One end of each spring 14 is fixedly connected to the inside of the filter screen 11, and the other end of each spring 14 is fixedly connected to... Connected to one end of the fixed pin 12, the feeding and discharging assembly includes a feeding pipe 2, a feeding hopper 3, and a discharging pipe 6. One end of the feeding pipe 2 is fixedly connected to one end of one of the cleaning pipes 4, which is used to guide the incoming popping beads into the cleaning pipe 4. The bottom of the feeding hopper 3 is fixedly connected to the top of the feeding pipe 2, which is used to collect the popping beads that need to be cleaned. One end of the discharging pipe 6 is fixedly connected to one end of one of the cleaning pipes 4, which is used to discharge the cleaned popping beads. A connecting bend 5 is fixedly connected between each cleaning pipe 4, which is used to connect the two cleaning pipes 4.
[0034] Specifically, when the filter screen 11 needs to be replaced, the maintenance personnel first hold the filter screen 11 with both hands, and then lift it vertically upwards with even force. At this time, the fixing pin 12 installed inside the filter screen 11 will be squeezed by the inclined block 2 10 below. Under the action of this squeezing force, part of the structure of the fixing pin 12 will slowly retract into the internal space of the filter screen 11. Next, the maintenance personnel need to move the filter screen 11 outwards along the sliding surface 9 located at a specific position on the equipment. When the filter screen 11 moves to the end of the sliding surface 9, it will be squeezed again by the inclined block 1 8, causing the fixing pin 12 to retract completely into the filter screen. Inside the screen 11, the filter screen 11 is now successfully unlocked and can be easily removed from the equipment. The maintenance personnel then take out a brand new filter screen 11, carefully inspect it for any defects, and install it back between the two fixing strips 7 of the equipment. During installation, the filter screen 11 needs to be pushed towards the innermost position of the fixing strip 7. When the filter screen 11 is completely inside the deepest part of the fixing strip 7, the spring 14 installed at the bottom of the fixing pin 12 will push the fixing pin 12 to quickly pop out and lock into the corresponding fixing position, thus firmly fixing the filter screen 11 in place. Thus, the replacement operation of the filter screen 11 is successfully completed.
[0035] Reference Figure 4Multiple outlet pipes 15 are fixedly connected to one side of the cleaning tank 1 for discharging the filtered cleaning solution. An inlet pipe 16 is installed at the top of the cleaning tank 1 for introducing the cleaning solution. A diversion pipe 17 is fixedly connected to the bottom of the inlet pipe 16, causing the cleaning solution to be diverted and flow into each vertical pipe 18. Multiple vertical pipes 18 are fixedly connected to the bottom of the diversion pipe 17, guiding the cleaning solution into a transport pipe 19. A transport pipe 19 is fixedly connected to the bottom of each vertical pipe 18 for transporting the cleaning solution to each spray head 20. Multiple spray heads 20 are fixedly connected to the bottom of each transport pipe 19 for... The cleaning fluid is sprayed out to clean the popping beads. Multiple sliding strips 21 are slidably connected to the inner wall of the cleaning tank 1 to fix multiple transport pipes 19. Multiple fixing plates 22 are fixedly connected to the top of the cleaning tank 1 to connect fixing blocks 23. Each fixing plate 22 has a fixing block 23 fixedly connected to one side to connect an electric push rod 24. The fixing plates 22 are arranged in a symmetrical array at the top of the cleaning tank 1. Multiple electric push rods 24 are fixedly connected to the bottom of each fixing block 23 to control the height of the spray head 20. The output end of each electric push rod 24 is connected to the top of the sliding strip 21.
[0036] Specifically, before the surface oil layer cleaning device for cigarette flavoring beads is officially put into use, the operator must first connect the liquid inlet pipe 16 to the cleaning fluid pipeline. After completing the connection of the liquid inlet pipe 16, the operator starts the electric push rod 24, which drives the sliding bar 21 to move slowly. When the sliding bar 21 reaches the height required for this cleaning operation, the operator quickly closes the electric push rod 24. Then, the cleaning fluid delivery system is turned on. Under the action of strong pump pressure, the cleaning fluid quickly flows into the equipment through the liquid inlet pipe 16 and smoothly reaches the spray head 20. The cleaning fluid is sprayed out in a fan shape from the spray head 20, covering the cigarette flavoring beads placed inside the equipment and starting a powerful cleaning operation on the surface oil layer.
[0037] Working principle: When using the cigarette flavoring bead surface oil layer cleaning device, first pour all the flavoring beads into the equipment through the feed hopper 3. Then connect the liquid inlet pipe 16 to the cleaning fluid flow pipe, and simultaneously connect the cleaning fluid pipe to the liquid inlet pipe 16. Next, start the electric push rod 24 to move the sliding bar 21. Stop the electric push rod 24 when it reaches the required height, and then allow the cleaning fluid to flow, entering the spray head 20 and spraying out to clean the flavoring beads inside the equipment. When the filter screen 11 needs to be replaced, first hold the filter... The filter screen 11 is lifted upwards, causing the internal fixing pin 12 to partially retract into the filter screen 11 under the pressure of the inclined block 2 10. Then it moves outwards along the sliding surface 9. At the end of the sliding surface 9, it is pressed again by the inclined block 1 8, causing it to completely retract into the filter screen 11, thereby unlocking the filter screen 11. Then, a new filter screen 11 is taken out and installed back between the two fixing strips 7. When the filter screen 11 is completely inside the fixing strip 7, the fixing pin 12 pops out under the action of the spring 14 to fix the filter screen 11, thus completing the replacement of the filter screen 11.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for cleaning the oil layer on the surface of tobacco flavoring beads, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) is fixedly connected to a plurality of cleaning pipes (4). The top of the cleaning tank (1) is provided with a feeding and discharging assembly. The inner wall of the cleaning tank (1) is fixedly connected to a plurality of fixing strips (7). Each fixing strip (7) is fixedly connected to a first inclined block (8). Each fixing strip (7) is fixedly connected to a sliding nipple (9). Each fixing strip (7) is fixedly connected to a second inclined block (10). Each fixing strip (7) is slidably connected to a filter screen (11). Each filter screen (11) is provided with a plurality of fixing components. Each of the fixing components includes a fixing pin (12), a limiting plate (13), and a spring (14). The outer wall of each fixing pin (12) is slidably connected to the inside of the filter screen (11). The inner wall of each limiting plate (13) is fixedly connected to the outer wall of the fixing pin (12). Each spring (14) is disposed inside the filter screen (11). One end of each spring (14) is fixedly connected to the inside of the filter screen (11), and the other end of each spring (14) is fixedly connected to one end of the fixing pin (12).
2. The device for cleaning the oil layer on the surface of cigarette flavoring beads according to claim 1, characterized in that: The feeding and discharging assembly includes a feeding pipe (2), a feeding hopper (3) and a discharging pipe (6). One end of the feeding pipe (2) is fixedly connected to one end of one of the cleaning pipes (4). The bottom of the feeding hopper (3) is fixedly connected to the top of the feeding pipe (2). One end of the discharging pipe (6) is fixedly connected to one end of one of the cleaning pipes (4). A connecting bend (5) is fixedly connected between each of the cleaning pipes (4).
3. The device for cleaning the oil layer on the surface of cigarette flavoring beads according to claim 1, characterized in that: Multiple liquid outlet pipes (15) are fixedly connected to one side of the cleaning tank (1), and a liquid inlet pipe (16) is provided at the top of the cleaning tank (1).
4. The device for cleaning the oil layer on the surface of cigarette flavoring beads according to claim 3, characterized in that: The bottom end of the liquid inlet pipe (16) is fixedly connected to a diversion pipe (17), and the bottom of the diversion pipe (17) is fixedly connected to multiple vertical pipes (18).
5. The device for cleaning the oil layer on the surface of cigarette flavoring beads according to claim 4, characterized in that: Each of the vertical pipes (18) is fixedly connected to a transport pipe (19) at its bottom end, and each of the transport pipes (19) is fixedly connected to a plurality of spray heads (20).
6. The device for cleaning the oil layer on the surface of cigarette flavoring beads according to claim 1, characterized in that: The inner wall of the cleaning tank (1) is slidably connected with multiple sliding strips (21), and the top of the cleaning tank (1) is fixedly connected with multiple fixing plates (22).
7. The device for cleaning the oil layer on the surface of cigarette flavoring beads according to claim 6, characterized in that: Each of the fixed plates (22) is fixedly connected to a fixed block (23) on one side, and the fixed plates (22) are arranged in a symmetrical array on the top of the cleaning tank (1).
8. The device for cleaning the oil layer on the surface of cigarette flavoring beads according to claim 7, characterized in that: Each of the fixed blocks (23) has multiple electric push rods (24) fixedly connected to its bottom, and the output end of each electric push rod (24) is connected to the top of the sliding bar (21).