A milling machine for battery module repair
By designing a milling machine for battery module rework, which uses milling cutters to remove welds and utilizes movable fixed components to squeeze and remove steel strips, the problems of low rework efficiency and poor versatility in existing battery module technologies are solved, achieving an efficient and safe rework process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENGTONG ENERGY STORAGE TECH CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-07-14
AI Technical Summary
Existing battery module repair methods require multiple handling operations, increasing the intensity of manual labor and the risk of battery modules falling. Furthermore, the work platform has low versatility, resulting in low efficiency.
A milling machine for battery module rework has been designed, comprising a frame, a work platform, a first fixing component, and a second fixing component. The milling cutter removes the weld between the conductive bar and the terminal post, and the second fixing component moves along a first direction to squeeze and remove the steel strip, reducing the intensity of manual labor and adapting to battery modules of different sizes.
This technology enables the removal of weld seams and steel strips without the need to move battery modules, reducing the intensity of manual labor and the risk of falls, improving repair efficiency, and enhancing the versatility of the work platform.
Smart Images

Figure CN224488423U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery processing technology, and in particular to a milling machine for battery module rework. Background Technology
[0002] With the rapid development of the new energy industry, the production of energy storage battery modules has surged. Battery modules are typically assembled from multiple individual cells by bonding mica sheets or heat insulation cotton, and then tightened with steel strips. Their terminals are connected in series and parallel by welding conductive busbars (aluminum busbars / copper busbars).
[0003] During the production process, defective battery modules may be produced. These defective modules need to be disassembled and repaired to recover usable components, such as individual battery cells and steel strips. Currently, when repairing battery modules, the weld seams between the conductive bars and terminals of the battery module must first be removed using a milling machine, and then the module is transferred to an independent workstation where the steel strips are removed by compression.
[0004] Existing battery module repair methods require multiple handling of the battery modules. Due to the weight of the battery modules, handling them increases the intensity of manual labor and the risk of dropping them, and is also time-consuming, resulting in low repair efficiency. In addition, milling machine work platforms typically use fixed positioning blocks to hold the battery modules in place, making the work platform unsuitable for battery modules of different sizes, thus reducing its versatility. Utility Model Content
[0005] The purpose of this invention is to provide a milling machine for battery module rework, which can directly squeeze the battery module to remove the steel strip on the battery module, reduce the intensity of manual labor, improve the efficiency of battery module rework, and the work platform can be adapted to battery modules of different sizes.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] A milling machine for battery module rework is provided, comprising:
[0008] A frame on which a milling cutter is mounted;
[0009] A working platform, which is mounted on the frame, is used to place battery modules;
[0010] A first fixing component is fixedly connected to a first end of the working platform along a first direction, and the side of the battery module facing the first fixing component can abut against the first fixing component.
[0011] The second fixing component is connected to the second end of the working platform along the first direction, and the second fixing component is movable along the first direction, and the side of the second fixing component facing the battery module can abut against the battery module.
[0012] Optionally, the first fixing component includes a support member and a first positioning member. The support member is fixedly connected to a first end of the working platform along the first direction, and the first positioning member is connected to the support member. The battery module can abut against the first positioning member.
[0013] Optionally, the first fixing component further includes a first pressing member connected to the side of the first positioning member facing the battery module, the battery module being able to abut against the first pressing member, and the first pressing member being made of an insulating material.
[0014] Optionally, the second fixing component includes a second positioning member and a driving member. The driving member is connected to the second end of the working platform along the first direction. The driving member is driven to connect to the second positioning member. The driving member can drive the second positioning member to move along the first direction. The second positioning member can abut against the battery module.
[0015] Optionally, the second fixing component further includes a second pressing member connected to the side of the second positioning member facing the battery module, the second pressing member being able to abut against the battery module, and the second pressing member being made of an insulating material.
[0016] Optionally, the second fixing component further includes a mounting base connected to the working platform, and the drive component connected to the mounting base.
[0017] Optionally, the mounting base is detachably connected to the work platform.
[0018] Optionally, the milling machine for battery module rework further includes an electrical cabinet and a control component, wherein the drive component is electrically connected to the control component, and the control component is electrically connected to the electrical cabinet.
[0019] Optionally, the milling machine for battery module rework further includes a third fixing component, which is connected to one end of the work platform along the second direction, and the battery module can abut against the third fixing component.
[0020] Optionally, the third fixing component includes a third positioning member and a third pressing member, the third positioning member being connected to the working platform. The third pressing member is connected to the third positioning member, and the battery module can abut against the third pressing member, the third pressing member being made of insulating material.
[0021] The beneficial effects of this utility model are:
[0022] This invention provides a milling machine for reworking battery modules, comprising a frame, a work platform, a first fixing component, and a second fixing component. A milling cutter is mounted on the frame to remove the weld seams between the conductive bars and terminals of the battery module. The work platform is mounted on the frame and is used to hold the battery module. The first fixing component is fixedly connected to a first end of the work platform along a first direction, and the side of the battery module facing the first fixing component can abut against the first fixing component. The second fixing component is connected to a second end of the work platform along the first direction and is movable along the first direction, with the side of the second fixing component facing the battery module abutting against the battery module. When reworking battery modules, the battery module is first placed on the work platform with its side facing the first fixing component against it. Then, the second fixing component is adjusted, moving along a first direction closer to the battery module until it abuts against the side of the battery module facing away from the first fixing component. This firmly secures the battery module along both sides of the first direction, facilitating the milling cutter's removal of the weld between the conductive busbar and the terminal post. Next, the second fixing component continues to move along the first direction closer to the battery module, pressing against it to remove the steel strip. The milling machine used for battery module reworking can remove the weld between the conductive busbar and the terminal post while simultaneously removing the steel strip, eliminating the need to handle the battery module, reducing manual labor intensity, minimizing the risk of the battery module falling, and improving reworking efficiency. Furthermore, the second fixing component's ability to move along the first direction allows the work platform to accommodate battery modules of different sizes, offering high versatility. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of the milling machine for battery module rework provided in this embodiment of the utility model;
[0024] Figure 2 This is a schematic diagram of the milling machine for battery module repair and the battery module structure provided in this embodiment of the utility model;
[0025] Figure 3 This is a partial exploded view of the milling machine used for battery module repair provided in this embodiment of the utility model.
[0026] In the picture:
[0027] 1. Frame; 2. Working platform; 3. First fixing component; 31. Support component; 32. First positioning component; 33. First pressing component; 4. Second fixing component; 41. Second positioning component; 42. Drive component; 43. Second pressing component; 44. Mounting base; 5. Electrical cabinet; 6. Control component; 7. Third fixing component; 71. Third positioning component; 72. Third pressing component;
[0028] 100. Battery module. Detailed Implementation
[0029] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0030] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0032] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0033] like Figure 1 and Figure 2As shown, this embodiment provides a milling machine for battery module rework, including a frame 1, a work platform 2, a first fixing component 3, and a second fixing component 4. A milling cutter is mounted on the frame 1 to remove the weld seams between the conductive bars and terminals of the battery module 100. The work platform 2 is mounted on the frame 1 and is used to place the battery module 100. The first fixing component 3 is fixedly connected to a first end of the work platform 2 along a first direction, and the side of the battery module 100 facing the first fixing component 3 can abut against the first fixing component 3. The second fixing component 4 is connected to a second end of the work platform 2 along the first direction, and the second fixing component 4 is movable along the first direction, and the side of the second fixing component 4 facing the battery module 100 can abut against the battery module 100.
[0034] When reworking the battery module 100, firstly, the battery module 100 is placed on the work platform 2, with the side of the battery module 100 facing the first fixing component 3 abutting against the first fixing component 3. Then, the second fixing component 4 is adjusted so that it moves along the first direction closer to the side of the battery module 100 and abuts against the side of the battery module 100 facing away from the first fixing component 3, thereby firmly fixing the battery module 100 against both sides along the first direction, facilitating the milling cutter to remove the weld between the conductive busbar and the terminal post. Next, the second fixing component 4 continues to move along the first direction closer to the side of the battery module 100, pressing the battery module 100 to remove the steel strip. The milling machine used for battery module reworking can remove the weld between the conductive busbar and the terminal post, and also remove the steel strip by pressing, eliminating the need to handle the battery module 100, reducing manual labor intensity, reducing the risk of the battery module 100 falling, and improving the efficiency of battery module 100 reworking. Furthermore, the second fixing component 4 can move along the first direction, enabling the working platform 2 to adapt to battery modules 100 of different sizes, thus exhibiting high versatility.
[0035] Specifically, the milling machine used for battery module rework is an XJ6325T vertical turret milling machine. Battery module 100 is a 280Ah square cell module. The first direction is... Figure 1 The X direction is specified. The working platform 2 is connected to the frame 1 by screws or welding, and the load-bearing capacity of the working platform 2 is greater than 200kg. When the second fixing component 4 fixes the battery module 100, the pushing force of the second fixing component 4 on the battery module 100 ranges from 1000N to 2000N; when the second fixing component 4 squeezes and disassembles the battery module 100, the pushing force of the second fixing component 4 on the battery module 100 ranges from 3000N to 5000N.
[0036] Optionally, such as Figures 1-3As shown, the first fixing component 3 includes a support member 31 and a first positioning member 32. The support member 31 is fixedly connected to the first end of the working platform 2 along the first direction. The first positioning member 32 is connected to the support member 31. The battery module 100 can abut against the first positioning member 32, which facilitates fixing the first positioning member 32 and ensures that the first positioning member 32 can correspond to the battery module 100.
[0037] Specifically, the support member 31 is elongated and extends vertically. The lower side of the support member 31 is fixedly connected to the working platform 2 by screws. The first positioning member 32 is block-shaped. The first positioning member 32 is located on the side of the support member 31 facing the battery module 100, and is connected to the upper side of the support member 31 by screws. The first positioning member 32 is also connected to the working platform 2 by screws, improving the stability of the connection between the first positioning member 32 and the working platform 2. In other embodiments, the support member 31 and the first positioning member 32 can also be magnetically fixed to the working platform 2, enabling quick installation and removal of the support member 31 and the first positioning member 32, and facilitating adjustment of their positions.
[0038] Furthermore, the first fixing component 3 also includes a first pressing member 33, which is connected to the side of the first positioning member 32 facing the battery module 100. The battery module 100 can abut against the first pressing member 33. The first pressing member 33 is made of insulating material and can separate the battery module 100 from the first positioning member 32 to prevent the battery module 100 from leaking electricity and causing an accident, thereby improving the safety of the milling machine used for battery module repair.
[0039] Specifically, the first extrusion member 33 is block-shaped. The first extrusion member 33 is connected to the side of the first positioning member 32 facing the battery module 100 by screws. The material of the first extrusion member 33 can be polyoxymethylene (POM) or other insulating materials; this embodiment does not limit this. The dimensions of the first extrusion member 33 are designed according to the spacing of the steel strips on the battery module 100 to ensure that the steel strips can be easily removed during the extrusion process.
[0040] Optionally, the second fixing component 4 includes a second positioning member 41 and a driving member 42. The driving member 42 is connected to the second end of the working platform 2 along the first direction. The driving member 42 is driven to connect to the second positioning member 41. The driving member 42 can drive the second positioning member 41 to move along the first direction. The second positioning member 41 can abut against the battery module 100.
[0041] Specifically, the driving component 42 is a servo electric cylinder, with its output end facing the battery module 100. The servo electric cylinder has high precision, enabling accurate control of the movement distance of the output end of the driving component 42, thereby precisely controlling the pressing force of the second positioning member 41 on the battery module 100. The stroke range of the servo electric cylinder is 60-120 mm, and the repeatability is 0.01 mm. The second positioning member 41 is block-shaped and fixedly connected to the output end of the driving component 42. In other embodiments, the driving component 42 can also be a pneumatic cylinder or a hydraulic cylinder.
[0042] Optionally, the second fixing component 4 further includes a second pressing member 43, which is connected to the side of the second positioning member 41 facing the battery module 100. The second pressing member 43 can abut against the battery module 100 and is made of insulating material. The second pressing member 43 can separate the battery module 100 from the second positioning member 41, preventing accidents caused by leakage from the battery module 100 and improving the safety of the milling machine used for battery module rework.
[0043] Specifically, the second extrusion member 43 is block-shaped. The second extrusion member 43 is connected to the side of the second positioning member 41 facing the battery module 100 by screws. The material of the second extrusion member 43 can be polyoxymethylene (POM) or other insulating materials; this embodiment does not limit this. The dimensions of the second extrusion member 43 are designed according to the spacing of the steel strips on the battery module 100 to ensure that the steel strips can be easily removed during the extrusion process.
[0044] Optionally, the second fixing component 4 also includes a mounting base 44, which is connected to the working platform 2. The drive component 42 is connected to the mounting base 44, and the drive component 42 is fixed to the working platform 2 through the mounting base 44, thereby improving the stability of the connection between the drive component 42 and the working platform 2.
[0045] Specifically, the drive component 42 is connected to the side of the mounting base 44 facing away from the battery module 100 by screws, and the second positioning member 41 is disposed on the side of the mounting base 44 facing the battery module 100. The mounting base 44 has a mounting hole extending along a first direction, and the output end of the drive component 42 passes through the mounting hole and is fixedly connected to the second positioning member 41.
[0046] Optionally, the mounting base 44 is detachably connected to the work platform 2, facilitating the installation and removal of the mounting base 44. Specifically, the mounting base 44 is connected to the work platform 2 by screws. In other embodiments, the mounting base 44 and the work platform 2 are magnetically fixed, enabling quick installation and removal of the mounting base 44 and convenient adjustment of its position.
[0047] Optionally, the milling machine for battery module rework also includes an electrical cabinet 5 and a control component 6. The drive component 42 is electrically connected to the control component 6, and the control component 6 is electrically connected to the electrical cabinet 5. The electrical cabinet 5 provides voltage to the drive component 42. The control component 6 controls the distance the second positioning member 41 moves along the first direction, thereby controlling the thrust of the second positioning member 41 on the battery module 100. Specifically, the control component 6 is mounted on the electrical cabinet 5. The control component 6 includes a control panel, and the drive component 42 is connected to the control panel via wires. The control panel displays the thrust of the second positioning member 41 on the battery module 100, facilitating observation by operators, preventing excessive thrust, and improving the safety of the milling machine for battery module rework. The control panel is equipped with a touch screen for convenient operation and adjustment of the thrust.
[0048] Optionally, the milling machine for battery module rework also includes a third fixing component 7, which is connected to one end of the work platform 2 along the second direction. The battery module 100 can abut against the third fixing component 7, which can limit the position of the battery module 100 along the second direction and provide fixing strength for the battery module 100. Specifically, the second direction is... Figure 1 in the Y direction.
[0049] Furthermore, the third fixing component 7 includes a third positioning member 71 and a third pressing member 72. The third positioning member 71 is connected to the work platform 2, and the third pressing member 72 is connected to the third positioning member 71. The battery module 100 can abut against the third pressing member 72. The third pressing member 72 is made of insulating material. The third pressing member 72 can separate the battery module 100 from the third positioning member 71, so as to avoid the battery module 100 from leaking electricity and causing an accident, and improve the safety of the milling machine used for battery module repair.
[0050] Specifically, both the third positioning member 71 and the third pressing member 72 are elongated strips extending along the first direction, allowing the battery module 100 to abut against the third pressing member 72 along the first direction. The third positioning member 71 is connected to one side of the working platform 2 along the second direction by screws. The third pressing member 72 is connected to the side of the third positioning member 71 facing the battery module 100 by screws. The material of the third pressing member 72 can be polyoxymethylene (POM) or other insulating materials; in this embodiment, the material of the third pressing member 72 is rubber.
[0051] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A milling machine for reworking battery modules, characterized in that, include: A frame (1) is provided with a milling cutter; A working platform (2) is mounted on the frame (1) and is used to place the battery module (100). The first fixing component (3) is fixedly connected to the first end of the working platform (2) along the first direction, and the side of the battery module (100) facing the first fixing component (3) can abut against the first fixing component (3). The second fixing component (4) is connected to the second end of the working platform (2) along the first direction, and the second fixing component (4) is movable along the first direction. The side of the second fixing component (4) facing the battery module (100) can abut against the battery module (100).
2. The milling machine for battery module rework according to claim 1, characterized in that, The first fixing component (3) includes a support member (31) and a first positioning member (32). The support member (31) is fixedly connected to the first end of the working platform (2) along the first direction. The first positioning member (32) is connected to the support member (31). The battery module (100) can abut against the first positioning member (32).
3. The milling machine for battery module rework according to claim 2, characterized in that, The first fixing component (3) further includes a first pressing member (33), which is connected to the side of the first positioning member (32) facing the battery module (100). The battery module (100) is able to abut against the first pressing member (33), which is made of insulating material.
4. The milling machine for battery module rework according to claim 1, characterized in that, The second fixing component (4) includes a second positioning member (41) and a driving member (42). The driving member (42) is connected to the second end of the working platform (2) along the first direction. The driving member (42) is driven to connect to the second positioning member (41). The driving member (42) can drive the second positioning member (41) to move along the first direction. The second positioning member (41) can abut against the battery module (100).
5. The milling machine for battery module rework according to claim 4, characterized in that, The second fixing component (4) further includes a second pressing member (43), which is connected to the side of the second positioning member (41) facing the battery module (100). The second pressing member (43) is capable of abutting against the battery module (100) and is made of insulating material.
6. The milling machine for battery module rework according to claim 4, characterized in that, The second fixing component (4) further includes a mounting base (44) connected to the working platform (2), and the driving component (42) connected to the mounting base (44).
7. The milling machine for battery module rework according to claim 6, characterized in that, The mounting base (44) is detachably connected to the working platform (2).
8. The milling machine for battery module rework according to claim 4, characterized in that, The milling machine for battery module rework also includes an electrical cabinet (5) and a control component (6). The drive component (42) is electrically connected to the control component (6), and the control component (6) is electrically connected to the electrical cabinet (5).
9. The milling machine for battery module rework according to claim 1, characterized in that, The milling machine for battery module rework also includes a third fixing component (7), which is connected to one end of the work platform (2) along the second direction, and the battery module (100) can abut against the third fixing component (7).
10. The milling machine for battery module rework according to claim 9, characterized in that, The third fixing component (7) includes a third positioning member (71) and a third pressing member (72). The third positioning member (71) is connected to the working platform (2), and the third pressing member (72) is connected to the third positioning member (71). The battery module (100) can abut against the third pressing member (72), and the third pressing member (72) is made of insulating material.