Storage rack special for sharpening machine
By designing a special storage rack for the wire tipping machine and using a motor-driven V-shaped wheel to automatically transport the wire, the problem of difficult handling of metal wire was solved, achieving the effect of reducing the labor intensity of workers and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN LONGHUI COPPER IND
- Filing Date
- 2025-06-23
- Publication Date
- 2026-05-19
AI Technical Summary
Metal wires are heavy and difficult for a single worker to handle, resulting in high labor intensity and low production efficiency.
A special storage rack for a tipping machine has been designed, which includes a frame and an auxiliary mechanism. It uses a motor-driven V-shaped wheel to lift and convey wire, replacing manual handling. The auxiliary mechanism includes a drive component and a V-shaped wheel to ensure that the wire is accurately delivered to the tipping machine.
It reduces the labor intensity of workers, avoids lumbar muscle strain and joint damage, improves production efficiency, and reduces safety risks and the possibility of equipment damage.
Smart Images
Figure CN224253863U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of auxiliary equipment for pressing machines, and mainly relates to a special storage rack for pressing machines. Background Technology
[0002] A wire tipping machine, also known as a wire tipping mill, is a machine used to roll metal wire into a pointed shape. It mainly uses rollers to compress the metal wire. The rollers usually have slots of specific shapes and sizes. When the metal wire is fed between the rollers, as the rollers rotate, the wire is squeezed by the walls of the slots, and the metal at its end is gradually compressed and extended, thus achieving the effect of becoming pointed.
[0003] However, because the metal wire is made of metal and is quite long, it is very heavy. It is difficult for a single worker to carry the metal wire to the crimping machine. Usually, multiple workers are used to carry the metal wire together, which results in high labor intensity and labor costs for workers, as well as low production efficiency for enterprises. Utility Model Content
[0004] This utility model provides a special storage rack for a tipping machine to solve the problem of high labor intensity for workers in the prior art.
[0005] To solve the above problems, the present invention adopts the following technical solution:
[0006] A special storage rack for a wire tipping machine includes a frame for placing wire and multiple auxiliary mechanisms assembled within the frame. The frame is arranged on one side of the wire tipping machine, and the auxiliary mechanisms are used to convey the wire on the frame to the wire tipping machine.
[0007] The auxiliary mechanism includes a mounting frame arranged within the frame and a movable seat hinged to the mounting frame. The mounting frame is provided with a driving component, which is connected to one side of the movable seat to drive the movable seat to rotate around its hinge axis.
[0008] The mounting frame is equipped with a motor and a rotating V-shaped wheel. The motor drives the V-shaped wheel to rotate. The driving component drives the movable seat to rise, thereby causing the V-shaped wheel to lift and support the wire. The motor drives the V-shaped wheel to rotate, thereby driving the wire to move toward the crimping machine.
[0009] It has the following beneficial effects: the driving component in the auxiliary mechanism can drive the movable seat to rotate around the hinge axis, which drives the V-shaped wheel to lift the wire, eliminating the need for workers to manually lift heavy wire, reducing the labor intensity of workers. When the motor drives the V-shaped wheel to rotate, the wire is automatically transported to the crimping machine through friction, replacing the traditional manual pushing or dragging action, avoiding lumbar muscle strain or joint injury when workers carry heavy objects, and reducing the labor intensity of workers.
[0010] Furthermore, the frame is provided with a stopper to prevent the wire from slipping off the frame.
[0011] It has the following beneficial effects: the stop can withstand a large lateral thrust, ensuring that the wire is not at risk of falling during storage.
[0012] Furthermore, the frame is provided with a buffer layer, and the wires are placed on the buffer layer of the frame.
[0013] It has the following beneficial effects: the metal wire surface directly contacts the frame and will be scratched due to friction, the buffer layer can prevent the scratches from being generated.
[0014] Furthermore, the outer surface of the V-shaped wheel has a flexible layer for contacting the wire.
[0015] It has the following beneficial effects: the flexible layer is in contact with the wire, preventing scratches from forming on the wire surface.
[0016] Furthermore, the motor and the V-wheel are connected by a chain drive, and a protective cover fixed to the movable seat is arranged on the outside of the chain.
[0017] Furthermore, the position of the V-shaped wheels on the multiple auxiliary mechanisms when conveying the wire is on the same straight line as the working area of the tipping machine.
[0018] It has the following beneficial effects: it ensures that the wire can be aligned with the working area of the crimping machine when the wire is being conveyed, so that the crimping machine can accurately process the wire.
[0019] Furthermore, the driving component is a cylinder, with the fixed end of the cylinder hinged to the mounting bracket and the movable end of the cylinder hinged to the movable seat. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is the right view of the present invention;
[0022] Figure 3 This is a schematic diagram of the auxiliary mechanism;
[0023] Figure 4 This is a front view of the auxiliary mechanism.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Pointing machine; 2. Frame; 3. Auxiliary mechanism; 4. Wire; 5. Stop; 6. Mounting bracket; 7. Movable seat; 8. Drive component; 9. V-wheel; 10. Motor; 11. Protective cover. Detailed Implementation
[0026] like Figure 1 , Figure 2 As shown, a special storage rack for a tipping machine includes a frame 2 for placing wire 4 and a plurality of auxiliary mechanisms 3 assembled in the frame 2. The frame 2 is arranged on one side of the tipping machine 1, and the auxiliary mechanisms 3 are used to transport the wire 4 on the frame 2 to the tipping machine 1.
[0027] like Figure 3 , Figure 4 As shown, in this embodiment, the auxiliary mechanism 3 includes a mounting frame 6 arranged within the frame 2 and a movable seat 7 hinged to the mounting frame 6. A driving component 8 is provided on the mounting frame 6, and the driving component 8 is connected to one side of the movable seat 7 to drive the movable seat 7 to rotate around its hinge axis. In this embodiment, the driving component 8 is a cylinder, with its fixed end hinged to the mounting frame 6 and its movable end hinged to the movable seat 7.
[0028] The mounting frame 6 is equipped with a motor 10 and a rotating V-wheel 9. The motor 10 and the V-wheel 9 are connected by a chain drive to drive their rotation. A protective cover 11 is arranged on the outside of the chain and fixed to the movable seat 7. The driving component 8 drives the movable seat 7 to rise, thereby driving the V-wheel 9 to lift and support the wire 4. The motor 10 drives the V-wheel 9 to rotate, thereby driving the wire 4 to move towards the tipping machine 1.
[0029] In this embodiment, the drive component 8 in the auxiliary mechanism 3 can drive the movable seat 7 to rotate around the hinge axis, thereby driving the V-shaped wheel 9 to lift the wire 4. This eliminates the need for workers to manually lift the heavy wire 4, reducing the labor intensity of workers. When the motor 10 drives the V-shaped wheel 9 to rotate, the wire 4 is automatically conveyed to the crimping machine 1 through friction, replacing the traditional manual pushing or dragging action, avoiding lumbar muscle strain or joint injury when workers carry heavy objects, and reducing the labor intensity of workers.
[0030] In traditional operations, workers need to frequently retrieve wire 4 from the material rack and transport it to the tipping machine 1. The repetitive bending and lifting movements can easily lead to muscle fatigue. In this embodiment, the linkage between the fixed frame 2 and the auxiliary mechanism 3 realizes the integrated "storage-transportation" of wire 4. Workers only need to pull the wire 4 on the frame 2 to the position of the corresponding V-shaped wheel 9, and the subsequent transportation process is fully automated, reducing the frequency of repetitive labor.
[0031] In this embodiment, the movable seat 7 is hinged to the mounting frame 6, and the drive component 8 can precisely control the lifting height of the V-shaped wheel 9 to ensure that the wire 4 is aligned with the feed inlet of the crimping machine 1, thus avoiding the need for workers to manually calibrate the position (such as adjusting the tilt angle, height difference, etc.).
[0032] The frame 2 is arranged on one side of the crimping machine 1. The auxiliary mechanism 3 automatically feeds the wire 4 into the machine. Workers do not need to get close to the high-speed rotating parts of the crimping machine 1, which reduces the safety risks during operation and indirectly reduces the labor intensity (such as tension and fatigue) caused by psychological pressure.
[0033] In this embodiment, when the movable seat 7 is not lifted, the V-shaped wheel 9 is lower than the frame 2, and the worker can easily place the wire 4 on the shelf using a crane; after the drive unit 8 is started, the movable seat 7 drives the V-shaped wheel 9 to rise to the conveying height, and the entire process does not require the worker to lift the wire 4 to an excessively high position.
[0034] The combination of motor 10 and drive unit 8 enables continuous conveying of wire 4, while manual operation is difficult to maintain at a high frequency of handling. The mechanical system can operate 24 hours a day, and workers only need to conduct regular inspections, reducing on-duty time and fatigue.
[0035] In this embodiment, a stopper 5 is provided on the frame 2 to prevent the wire 4 from slipping off the frame 2. In this embodiment, the metal wire 4 is relatively heavy, and if it accidentally slips during storage, the impact force generated is enough to injure workers or damage equipment. The stopper 5 is made of 20mm thick Q235B steel plate welded to the side of the frame 2, with a height of ≥150mm, which can withstand a large lateral thrust and ensure that the wire 4 has no risk of falling during storage.
[0036] In this embodiment, a buffer layer is provided on the frame 2, and the wire 4 is placed on the buffer layer of the frame 2. Direct contact between the surface of the metal wire 4 and the frame 2 will cause scratches due to friction, and the buffer layer can prevent the formation of scratches.
[0037] The buffer layer can be made of insulating material (such as ethylene propylene rubber) to isolate the metal wire 4 from the electrochemical contact between the frame 2 and avoid galvanic corrosion caused by material differences (such as carbon steel frame 2 and stainless steel wire 4).
[0038] The cushioning layer can be made of rubber, silicone, or other elastic materials that can absorb impact. Wire 4 is heavy, and without cushioning, it may damage frame 2. Wire 4 itself may also deform or scratch, affecting subsequent processing.
[0039] In this embodiment, the outer surface of the V-shaped wheel 9 has a flexible layer for contacting the wire 4. The flexible layer contacts the wire 4 to prevent scratches from forming on the surface of the wire 4.
[0040] In this embodiment, the V-shaped wheels 9 on the multiple auxiliary mechanisms 3 are positioned on the same straight line as the working area of the tipping machine 1. This ensures that when the wire 4 is conveyed, the wire 4 can be aligned with the working area of the tipping machine 1, enabling the tipping machine 1 to accurately process the wire 4.
[0041] The working process of this utility model is as follows:
[0042] The worker pulls the wire 4, placed on frame 2, to a position directly opposite the V-wheel 9. Then, the worker controls the V-wheel 9 to rise, placing the wire 4 on it. The motor 10 then starts, driving the V-wheel 9 to rotate, moving the wire 4 towards the crimping machine 1. After the crimping machine 1 completes processing the wire 4, it drives the V-wheel 9 to rotate, moving the wire 4 away from the crimping machine 1, and then removes it. The drive unit 8 drives the V-wheel 9 to descend, awaiting its next ascent.
Claims
1. A special storage rack for a tipping machine, characterized in that, It includes a frame for placing wires and multiple auxiliary mechanisms assembled within the frame. The frame is arranged on one side of the crimping machine, and the auxiliary mechanisms are used to convey the wires on the frame to the crimping machine. The auxiliary mechanism includes a mounting frame arranged within the frame and a movable seat hinged to the mounting frame. The mounting frame is provided with a driving component, which is connected to one side of the movable seat to drive the movable seat to rotate around its hinge axis. The mounting frame is equipped with a motor and a rotating V-shaped wheel. The motor drives the V-shaped wheel to rotate. The driving component drives the movable seat to rise, thereby causing the V-shaped wheel to lift and support the wire. The motor drives the V-shaped wheel to rotate, thereby driving the wire to move toward the crimping machine.
2. The special storage rack for the tipping machine according to claim 1, characterized in that, The frame is provided with a stopper to prevent the wire from slipping off the frame.
3. The special storage rack for the tipping machine according to claim 2, characterized in that, The frame is provided with a buffer layer, and the wires are placed on the buffer layer of the frame.
4. The special storage rack for the tipping machine according to claim 1, characterized in that, The outer surface of the V-shaped wheel has a flexible layer for contacting the wire.
5. The special storage rack for the tipping machine according to claim 4, characterized in that, The motor and the V-wheel are connected by a chain drive, and a protective cover fixed to the movable seat is arranged on the outside of the chain.
6. The special storage rack for the tipping machine according to claim 5, characterized in that, The position of the V-shaped wheels on the multiple auxiliary mechanisms when conveying the wire is on the same straight line as the working area of the tipping machine.
7. The special storage rack for the tipping machine according to any one of claims 1-6, characterized in that, The driving component is a cylinder, with the fixed end of the cylinder hinged to the mounting bracket and the movable end of the cylinder hinged to the movable seat.