Sensor inner core side needle bending device
By using a hydraulic cylinder and lifting seat in conjunction with a bending needle seat, precise bending of the sensor's inner core side needle is achieved, solving the problems of insufficient accuracy and poor stability in traditional devices, and improving processing quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WEIFANG TONGYONG ELECTRIC EQUIP CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional needle bending devices suffer from insufficient precision and poor stability in the processing of the inner core side needles of sensors, resulting in deviations in bending angle and position, which affect the quality and consistency of the sensors.
The design employs a hydraulic cylinder and lifting seat in conjunction with a bending needle seat. Through the progressive engagement of the bending needle slope and the extrusion surface, combined with a rectangular fixed frame slot and a double-rod guide structure, precise bending processing of the side needle is achieved.
This improves the accuracy and stability of side pin bending, ensuring the processing quality and production efficiency of the sensor's inner core side pins, and avoiding the angle deviation and stress concentration problems caused by one-time bending in traditional devices.
Smart Images
Figure CN224254086U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sensor processing technology, specifically to a sensor inner core side needle bending device. Background Technology
[0002] With the continuous development of smart hardware, automated equipment, and sensor technology, the performance and accuracy of sensors have had a profound impact on all aspects of modern industrial production and daily life. As the core of sensor functionality, the precision and quality of its assembly and manufacturing process directly affect the sensor's operational stability and reliability. Among the complex connecting components inside the sensor, the bending assembly of the side pins is a critical process.
[0003] Currently, many sensor designs employ an inner core side pin connection method, which requires precise bending of the side pins during manufacturing. However, traditional pin bending devices often face the following problems during processing:
[0004] Traditional needle bending equipment suffers from poor bending results due to a lack of precise control and a stable operating platform. This error can accumulate, especially during mass production, affecting product quality and consistency. Deviations in bending angle and position can also cause sensors to malfunction or become unstable.
[0005] Because the bending device may have operational errors during operation, the accuracy of the bending needle cannot be guaranteed. This is especially true when machining sensors with complex structures, as such errors can affect subsequent assembly and testing. Insufficiently accurate bending needles can also lead to weak internal connections within the sensor, thus affecting the sensor's performance and long-term stability.
[0006] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a sensor inner core side needle bending device. Utility Model Content
[0007] The purpose of this invention is to provide a sensor inner core side needle bending device to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] A technical solution for a sensor inner core side pin bending device includes: a frame;
[0010] A hydraulic cylinder is fixedly mounted on the frame, and the drive rod of the hydraulic cylinder is connected to the lifting seat.
[0011] A bent needle seat is provided below the lifting seat, and the lower surface of the bent needle seat is provided with a pressing surface for pressing the side needle;
[0012] A support base is fixed on the machine frame. The support base is provided with a side needle seat and a bent needle lower seat. The side needle seat is provided with a fixing bracket slot for fixing the side needle fixing bracket. The upper surface of the bent needle lower seat is provided with a bent needle slope that mates with the extrusion surface.
[0013] The lifting seat is slidably connected to the lifting seat guide rod, and the driving hydraulic cylinder drives the lifting seat to move vertically along the lifting seat guide rod, so that the extrusion surface of the bending needle seat and the bending needle slope surface of the bending needle lower seat work together to bend the side needle placed on the side needle fixing frame.
[0014] As a preferred technical solution, the bend surface is an inclined surface, and its inclination angle matches the inclination angle of the extrusion surface, forming a progressive bending structure.
[0015] As a preferred technical solution, the fixing slot of the side pin holder is a rectangular groove, the size of which is adapted to the bottom shape of the side pin fixing bracket, and is used to fix the horizontal position of the side pin fixing bracket.
[0016] As a preferred technical solution, the lifting seat guide rod consists of two parallel rigid rods symmetrically distributed on both sides of the driving hydraulic cylinder to ensure the vertical movement accuracy of the lifting seat.
[0017] As a preferred technical solution, the bending needle seat and the lifting seat are connected by detachable bolts, and the extrusion surface of the bending needle seat is made of wear-resistant alloy.
[0018] As a preferred technical solution, the stroke control module of the driving hydraulic cylinder integrates a displacement sensor for real-time monitoring of the displacement of the lifting seat.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] This invention relates to a sensor core side needle bending device. The included hydraulic cylinder and lifting seat precisely control the pressing position and force of the bending seat, ensuring the accuracy of the side needle bending angle and position. Through the coordinated design of the bending seat's pressing surface and the bending slope of the lower bending seat, progressive bending of the side needle is achieved, avoiding the angle deviation and stress concentration problems caused by one-time bending in traditional bending devices. Furthermore, this invention further improves the stability and processing accuracy of the device through matching the inclination angle of the bending slope, the rectangular design of the side needle seat fixing bracket slot, and the parallel arrangement of the double-rod guide rods of the lifting seat. Attached Figure Description
[0021] Figure 1 A schematic diagram of the overall structure of a sensor inner core side needle bending device;
[0022] Figure 2 A schematic diagram of the side structure of a sensor core side needle bending device;
[0023] Figure 3 for Figure 1 An enlarged structural diagram of point A of a sensor inner core side needle bending device.
[0024] In the attached diagram, the following are the reference numerals: 1. Frame; 2. Drive hydraulic cylinder; 21. Drive rod; 22. Lifting seat; 23. Bending needle seat; 231. Extrusion surface; 24. Lifting seat guide rod; 3. Support seat; 31. Side needle seat; 311. Fixing frame slot; 32. Lower bending needle seat; 321. Bending needle slope; 41. Side needle; 42. Side needle fixing frame. Detailed Implementation
[0025] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.
[0026] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a technical solution for a sensor inner core side needle bending device: it includes a frame 1, which provides a stable support structure for the entire device. A driving hydraulic cylinder 2 is fixedly installed on the frame 1, and the driving rod 21 of the hydraulic cylinder 2 is connected to a lifting seat 22. The lifting seat 22 is slidably connected to a lifting seat guide rod 24, which consists of two parallel rigid rods symmetrically distributed on both sides of the driving hydraulic cylinder 2 to ensure the vertical movement accuracy of the lifting seat 22.
[0027] The bending needle holder 23 is located below the lifting seat 22, and the lower surface of the bending needle holder 23 is provided with a pressing surface 231 for pressing the side needle 41. The bending needle holder 23 and the lifting seat 22 are connected by detachable bolts for easy maintenance and replacement. The pressing surface 231 is made of wear-resistant alloy to improve its durability and reduce wear.
[0028] The support base 3 is fixed to the frame 1, and the support base 3 is provided with a side needle seat 31 and a lower bending needle seat 32. The side needle seat 31 is provided with a fixing bracket slot 311 for fixing the side needle fixing bracket 42. The fixing bracket slot 311 is a rectangular groove, the size of which is adapted to the bottom shape of the side needle fixing bracket 42, and is used to fix the horizontal position of the side needle fixing bracket 42. The upper surface of the lower bending needle seat 32 is provided with a bending needle slope 321 that mates with the extrusion surface 231. The bending needle slope 321 is an inclined surface, and its inclination angle matches the inclination angle of the extrusion surface 231, forming a progressive bending structure.
[0029] The stroke control module of the hydraulic cylinder 2 is equipped with a displacement sensor to monitor the displacement of the lifting seat 22 in real time, so as to ensure the bending accuracy of the side needle 41.
[0030] In actual operation, the hydraulic cylinder 2 drives the lifting seat 22 to move vertically along the lifting seat guide rod 24, and the lifting seat 22 drives the bending needle seat 23 to move up and down. When the lifting seat 22 descends, the pressing surface 231 of the bending needle seat 23 and the bending needle slope surface 321 of the lower bending needle seat 32 work together to bend the side needle 41 placed on the side needle fixing frame 42. By precisely controlling the descending position and force of the lifting seat 22, precise control of the bending angle and position of the side needle 41 can be achieved, thereby improving the processing quality of the side needles in the sensor core.
[0031] The sensor inner core side pin bending device of this utility model effectively solves the problems of insufficient precision and poor stability in the bending process of traditional pin bending devices through precise mechanical structure design and hydraulic control, thereby improving the processing quality and production efficiency of sensor inner core side pins.
[0032] The working principle and usage process of this utility model: After assembling each component of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.
Claims
1. A sensor inner core side pin bending device, characterized in that, include: Rack (1); A driving hydraulic cylinder (2) is fixedly installed on the frame (1), and the driving rod (21) of the driving hydraulic cylinder (2) is connected to the lifting seat (22); A bent needle seat (23) is provided below the lifting seat (22), and the lower surface of the bent needle seat (23) is provided with a pressing surface (231) for pressing the side needle (41); A support base (3) is fixed on the frame (1). The support base (3) is provided with a side needle seat (31) and a bent needle lower seat (32). The side needle seat (31) is provided with a fixing bracket slot (311) for fixing the side needle fixing bracket (42). The upper surface of the bent needle lower seat (32) is provided with a bent needle slope (321) that cooperates with the extrusion surface (231). The lifting seat (22) is slidably connected to the lifting seat guide rod (24). The driving hydraulic cylinder (2) drives the lifting seat (22) to move vertically along the lifting seat guide rod (24) so that the extrusion surface (231) of the bending needle seat (23) and the bending needle slope surface (321) of the bending needle lower seat (32) work together to bend the side needle (41) placed on the side needle fixing frame (42).
2. The sensor inner core side needle bending device according to claim 1, characterized in that: The bend slope (321) is an inclined surface, and its inclination angle matches the inclination angle of the extrusion surface (231) to form a progressive bending structure.
3. The sensor inner core side needle bending device according to claim 1, characterized in that: The fixing slot (311) of the side pin holder (31) is a rectangular groove, the size of which is adapted to the bottom shape of the side pin fixing bracket (42) and is used to fix the horizontal position of the side pin fixing bracket (42).
4. The sensor inner core side needle bending device according to claim 1, characterized in that: The lifting seat guide rod (24) consists of two parallel rigid rods symmetrically distributed on both sides of the driving hydraulic cylinder (2) to ensure the vertical movement accuracy of the lifting seat (22).
5. The sensor inner core side needle bending device according to claim 1, characterized in that: The bent needle seat (23) and the lifting seat (22) are connected by detachable bolts, and the extrusion surface (231) of the bent needle seat (23) is made of wear-resistant alloy.
6. The sensor inner core side needle bending device according to claim 1, characterized in that: The stroke control module of the driving hydraulic cylinder (2) integrates a displacement sensor for real-time monitoring of the displacement of the lifting seat (22).