Adjustable shear plate angle locking mechanism

By using an adjustable shearing plate angle locking mechanism, the angle of the upper blade is adjusted using a drive motor and gear system, and the workpiece is adsorbed by a negative pressure chamber. This solves the problems of blade instability and insufficient limit of the shearing machine, and improves the shearing accuracy and stability.

CN224254313UActive Publication Date: 2026-05-19SHANGHAI BINCHEN PRECISION SHEET METAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI BINCHEN PRECISION SHEET METAL CO LTD
Filing Date
2025-06-23
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing shearing machines suffer from blade instability during the shearing process, leading to reduced shearing accuracy and workpiece breakage. Furthermore, the lack of an effective limiting structure causes sheet metal to shift, affecting processing efficiency and quality.

Method used

An adjustable shearing plate angle locking mechanism is adopted. The angle of the upper blade is adjusted by a drive motor and gear system, and the workpiece is adsorbed by a negative pressure chamber. The upper blade is locked by a locking block and a formwork to ensure shearing stability.

Benefits of technology

This achieves stable tilting of the upper blade, improving shearing accuracy and workpiece stability, avoiding deviation and breakage, and enhancing processing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable shear plate angle locking mechanism, which belongs to the technical field of shear plates and comprises a machine body, supports are fixedly mounted on the inner walls of two sides of a vertical section of the machine body, lower blades are fixedly mounted at the top ends of the two supports, and a discharge port is formed in the lower end of the outer wall of the vertical section of the machine body. And the support and the lower blade are both located at the upper end of the top end of the discharging opening, and a rotating plate is rotationally installed at the top end of the machine body. After the shearing angles of the rotating plate, the mounting seat and the upper blade are reached, the second driving motor works, so that the two I-shaped frames are far away from each other and extrude the inner walls of the upper end and the lower end of the limiting frame, the inclination angle of the upper blade is locked, and the inclination stability of the upper blade during shearing is ensured; and a plurality of locking blocks are arranged on the outer walls of the opposite ends of the two I-shaped frames of each set and the inner walls of the upper end and the lower end of the limiting frame, the two sets of locking blocks are connected in a clamped mode, the locking effect on the rotating plate after rotation is further enhanced, and then the inclination stability of the upper blade is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of shearing plate technology, and in particular to an adjustable shearing plate angle locking mechanism. Background Technology

[0002] A shearing machine is a machine that uses one blade to reciprocate linearly relative to another blade to shear sheet metal. It utilizes a moving upper blade and a fixed lower blade, with a suitable blade gap, to apply shearing force to metal sheets of various thicknesses, causing the sheet metal to break and separate to the required dimensions. Shearing machines belong to the category of forging and pressing machinery, primarily used in the metal processing industry. The products are widely used in aerospace, light industry, metallurgy, chemical industry, construction, shipbuilding, automotive, power, electrical appliances, decoration, and other industries, providing the necessary specialized machinery and complete sets of equipment.

[0003] A search revealed a patent with publication number CN220407233U entitled "An Adjustable Angle Shearing Machine for Sheet Metal Processing." The technical problem it addresses is that while the shearing machine body rotates, the actual size of the opening in the machine body shrinks. Consequently, without adjusting the sheet metal, there's a possibility the sheet metal cannot enter the shearing machine body, affecting processing efficiency. Furthermore, the lack of a corresponding limiting structure makes the sheet metal prone to shifting during processing, reducing the quality of the processed sheet metal. The patent addresses this by using a combination of a mounting plate, connecting plate, mounting block, slider, limiting rod, sleeve, worm gear, worm, and servo motor to ensure the upper blade... The upper and lower blades can be synchronously adjusted within the frame, ensuring that the shearing machine can perform normal shearing after the angle adjustment is completed, and the size of the shearing machine opening will not change, ensuring the smooth entry of sheet metal. At the same time, through the cooperation of the support plate, placement plate, adjusting screw, moving block and limit plate, the shearing machine can perform corresponding limit treatment on the sheet metal to be processed, thereby effectively avoiding the problem of sheet metal deviation during processing and improving the quality of sheet metal after processing. However, the following drawbacks still exist and need to be addressed: there is no locking mechanism after the upper blade rotates, which can easily lead to instability of the upper blade when shearing the workpiece, resulting in reduced shearing accuracy, or even workpiece breakage and other problems that affect the quality of the workpiece. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an adjustable shear plate angle locking mechanism.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An adjustable shear plate angle locking mechanism includes a body. Brackets are fixedly installed on the inner walls of both sides of the vertical section of the body, and lower blades are fixedly installed at the top of the two brackets. A discharge port is opened at the lower end of the outer wall of the vertical section of the body, and the brackets and lower blades are both located above the top of the discharge port. A rotating plate is rotatably installed at the top of the body. Limit frames are fixedly installed at the top of the inner walls of both sides of the vertical section of the body. A mounting base is fixedly installed at the bottom of the rotating plate, and an upper blade is fixedly installed at the bottom of the mounting base. Hollow sleeves are fixedly connected to both sides of the rotating plate. The hollow sleeve is fixedly connected to the top and bottom of the sleeve with cover plates. The hollow sleeve has guide openings at both ends. The two cover plates in each column are located on the outer side of the upper and lower ends of the limiting frame. A second drive motor is fixedly installed in the middle of the outer wall of one of the cover plates. A bidirectional lead screw is fixedly installed at the output end of the second drive motor. The upper and lower ends of the bidirectional lead screw are rotatably sleeved with I-shaped frames. The upper and lower ends of the limiting frame have sliding grooves in the middle. Multiple locking blocks are provided on the outer walls of the opposite ends of the two I-shaped frames in each group and on the inner walls of the upper and lower ends of the limiting frame.

[0007] Preferably, a negative pressure chamber is provided inside the horizontal section of the machine body, and a number of adsorption holes are provided at the top of the negative pressure chamber. An air pump is connected to the inlet of the negative pressure chamber through a pipe.

[0008] Preferably, a hanger is fixedly connected to the top center of the rotating plate, the outer walls at both ends of the rotating plate are arc-shaped, a guide groove is opened in the middle of one end of the rotating plate, and multiple toothed blocks at equal angles are fixedly arranged in the middle of the outer wall at one end of the rotating plate.

[0009] Preferably, a limiting frame is fixedly installed on the upper end of the inner wall of one end of the vertical section of the machine body, and a first drive motor is fixedly installed on the top of the limiting frame. A drive gear is rotatably installed inside the limiting frame. The output end of the first drive motor is fixedly installed with the input end of the drive gear, and the circumference of the drive gear meshes with several tooth blocks. The end of the limiting frame is slidably sleeved with the guide groove.

[0010] Preferably, the guide opening is located between the rotating plate and the cover plate, and the I-beam is located between the outer wall of the rotating plate and the inner wall of the limiting frame.

[0011] Preferably, the bidirectional lead screw rotates between the two cover plates and inside the hollow sleeve.

[0012] Preferably, the hollow sleeve is slidably sleeved with the slide groove, and the end of the rotating plate is sleeved with the limiting frame.

[0013] The beneficial effects of this utility model are as follows:

[0014] This utility model proposes an adjustable shearing plate angle locking mechanism. The rotating plate is positioned between two limiting frames. When the first drive motor operates, the rotating drive gear drives the rotating plate, mounting base, and upper blade to rotate and tilt via multiple toothed blocks, thereby adjusting the shearing angle on the workpiece. The hollow sleeve moves along two sliding grooves in the same column, and the guide groove rotates with the rotating plate. The position of the limiting frame remains unchanged. Once the shearing angle of the rotating plate, mounting base, and upper blade is reached, the second drive motor operates, causing the two I-beams to move away from each other and press against the upper and lower inner walls of the limiting frames. This helps lock the tilt angle of the upper blade, ensuring the stability of the upper blade's tilt during shearing. Furthermore, multiple locking blocks are provided on the opposite outer walls of the two I-beams in each group and the upper and lower inner walls of the limiting frames. The two sets of locking blocks engage, further enhancing the locking effect after the rotating plate rotates, thus ensuring the stability of the upper blade's tilt.

[0015] This utility model proposes an adjustable shearing plate angle locking mechanism, which has a negative pressure chamber inside the horizontal section of the machine body, and several suction holes at the top of the negative pressure chamber. The inlet of the negative pressure chamber is connected to an air pump through a pipe. When the workpiece is ready to be sheared, the air pump cooperates with the negative pressure chamber to make the several suction holes adsorb the workpiece, thereby increasing the stability of the workpiece during shearing. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the adjustable shear plate angle locking mechanism proposed in this utility model.

[0017] Figure 2 This is a right-side structural schematic diagram of an adjustable shear plate angle locking mechanism proposed in this utility model.

[0018] Figure 3 This is a schematic diagram of the rotating plate of an adjustable shearing plate angle locking mechanism proposed in this utility model.

[0019] Figure 4 This is a schematic diagram of the internal structure of the hollow sleeve in an adjustable shear plate angle locking mechanism proposed in this utility model.

[0020] In the diagram: 1. Body, 2. Adsorption hole, 3. Negative pressure chamber, 4. Discharge port, 5. Support, 6. Lower blade, 7. Hanger, 8. Rotary plate, 9. Mounting base, 10. Upper blade, 11. Guide groove, 12. Tooth block, 13. Limiting frame, 14. First drive motor, 15. Drive gear, 16. Hollow sleeve, 17. Guide opening, 18. Cover plate, 19. Second drive motor, 20. Bidirectional lead screw, 21. I-beam frame, 22. Limiting frame, 23. Slide groove, 24. Locking block. Detailed Implementation

[0021] Reference Figure 1-4An adjustable shearing plate angle locking mechanism includes a body 1. Supports 5 are fixedly installed on the inner walls of both sides of the vertical section of the body 1, and lower blades 6 are fixedly installed at the top of the two supports 5. A discharge port 4 is opened at the lower end of the outer wall of the vertical section of the body 1, and the supports 5 and lower blades 6 are both located at the upper end of the discharge port 4. A rotating plate 8 is rotatably installed at the top of the body 1. Limit frames 22 are fixedly installed at the top of the inner walls of both sides of the vertical section of the body 1. A mounting base 9 is fixedly installed at the bottom of the rotating plate 8, and an upper blade 10 is fixedly installed at the bottom of the mounting base 9. Hollow sleeves 16 are fixedly connected to both sides of the rotating plate 8. Cover plates 18 are fixedly connected to the top and bottom ends. Guide openings 17 are provided at both ends of the hollow sleeve 16. The two cover plates 18 in each row are located on the outer side of the upper and lower ends of the limiting frame 22. A second drive motor 19 is fixedly installed in the middle of the outer wall of one of the cover plates 18. A bidirectional lead screw 20 is fixedly installed at the output end of the second drive motor 19. I-shaped frames 21 are rotatably sleeved at the upper and lower ends of the bidirectional lead screw 20. A sliding groove 23 is provided in the middle of the upper and lower ends of the limiting frame 22. Multiple locking blocks 24 are provided on the outer walls of the opposite ends of the two I-shaped frames 21 in each group and on the inner walls of the upper and lower ends of the limiting frame 22.

[0022] In this utility model, a negative pressure chamber 3 is provided inside the horizontal section of the body 1, and a number of adsorption holes 2 are provided at the top of the negative pressure chamber 3. An air pump is connected to the inlet end of the negative pressure chamber 3 through a pipe.

[0023] A hanger 7 is fixedly connected to the top center of the rotating plate 8. The middle of the outer walls at both ends of the rotating plate 8 is arc-shaped. A guide groove 11 is opened in the middle of one end of the rotating plate 8, and multiple tooth blocks 12 with equal angles are fixedly arranged in the middle of the outer wall at one end of the rotating plate 8.

[0024] A limit frame 13 is fixedly installed on the upper end of the inner wall of one vertical section of the body 1, and a first drive motor 14 is fixedly installed on the top of the limit frame 13. A drive gear 15 is rotatably installed inside the limit frame 13. The output end of the first drive motor 14 is fixedly installed with the input end of the drive gear 15, and the circumference of the drive gear 15 meshes with several tooth blocks 12. The end of the limit frame 13 is slidably sleeved with the guide groove 11.

[0025] The guide opening 17 is located between the rotating plate 8 and the cover plate 18, and the I-shaped frame 21 is located between the outer wall of the rotating plate 8 and the inner wall of the limiting frame 22.

[0026] The bidirectional lead screw 20 rotates between the two cover plates 18 and inside the hollow sleeve 16;

[0027] The hollow sleeve 16 is slidably connected to the slide groove 23, and the end of the rotating plate 8 is connected to the limiting frame 22.

[0028] Working principle: The rotating plate 8 is positioned between two limiting frames 22. When the first drive motor 14 is working, the rotating drive gear 15 drives the rotating plate 8, mounting base 9, and upper blade 10 to rotate and tilt through multiple tooth blocks 12, thereby adjusting the shearing angle of the workpiece. The hollow sleeve 16 moves along two sliding grooves 23 in the same column, the guide groove 11 rotates with the rotating plate 8, and the position of the limiting frame 13 remains unchanged. After the shearing angle of the rotating plate 8, mounting base 9, and upper blade 10 is reached, the second drive motor 19 works, causing the two I-shaped frames 21 to move away from each other and press against the inner walls of the upper and lower ends of the limiting frame 22. This helps to lock the tilting angle of the upper blade 10 and ensure the stability of the tilting of the upper blade 10 during shearing. In addition, multiple locking blocks 24 are provided on the outer walls of the opposite ends of the two I-shaped frames 21 in each group and the inner walls of the upper and lower ends of the limiting frame 22. The two sets of locking blocks 24 are engaged to further enhance the locking effect after the rotating plate 8 is rotated, thereby ensuring the stability of the tilting of the upper blade 10.

[0029] The machine body 1 has a negative pressure chamber 3 inside the horizontal section, and the top of the negative pressure chamber 3 has several adsorption holes 2. The inlet of the negative pressure chamber 3 is connected to an air pump through a pipe. When the workpiece is ready to be sheared, the air pump works in conjunction with the negative pressure chamber 3 to adsorb the workpiece through the several adsorption holes 2, thereby increasing the stability of the workpiece during shearing.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An adjustable shearing plate angle locking mechanism, comprising a body (1), wherein brackets (5) are fixedly installed on the inner walls of both sides of the vertical section of the body (1), and lower blades (6) are fixedly installed on the top ends of the two brackets (5), and a discharge port (4) is provided at the lower end of the outer wall of the vertical section of the body (1), and the brackets (5) and the lower blades (6) are both located at the upper end of the top of the discharge port (4), characterized in that, A rotating plate (8) is rotatably mounted on the top of the body (1). Limit frames (22) are fixedly mounted on the top of the inner walls on both sides of the vertical section of the body (1). A mounting base (9) is fixedly mounted on the bottom of the rotating plate (8), and an upper blade (10) is fixedly mounted on the bottom of the mounting base (9). Hollow sleeves (16) are fixedly connected to both sides of the rotating plate (8), and cover plates (18) are fixedly connected to the top and bottom of the hollow sleeves (16). Guide openings (17) are provided at both ends of the hollow sleeves (16). The two cover plates (18) in each row are positioned... On the outer side of the upper and lower ends of the limiting frame (22), a second drive motor (19) is fixedly installed in the middle of the outer wall of one of the cover plates (18). A two-way lead screw (20) is fixedly installed at the output end of the second drive motor (19). The upper and lower ends of the two-way lead screw (20) are rotatably sleeved with I-shaped frames (21). A sliding groove (23) is opened in the middle of the upper and lower ends of the limiting frame (22). Multiple locking blocks (24) are provided on the outer walls of the opposite ends of the two I-shaped frames (21) in each group and on the inner walls of the upper and lower ends of the limiting frame (22).

2. The adjustable shear plate angle locking mechanism according to claim 1, characterized in that, The machine body (1) has a negative pressure chamber (3) inside the horizontal section, and a number of adsorption holes (2) are opened at the top of the negative pressure chamber (3). The inlet end of the negative pressure chamber (3) is connected to an air pump through a pipe.

3. The adjustable shear plate angle locking mechanism according to claim 1, characterized in that, The top of the rotating plate (8) is fixedly connected to a hanger (7). The middle of the outer walls at both ends of the rotating plate (8) is arc-shaped. A guide groove (11) is opened in the middle of one end of the rotating plate (8), and multiple toothed blocks (12) with equal angles are fixedly arranged in the middle of the outer wall at one end of the rotating plate (8).

4. The adjustable shear plate angle locking mechanism according to claim 3, characterized in that, A limiting frame (13) is fixedly installed on the upper end of the inner wall of one vertical section of the body (1), and a first drive motor (14) is fixedly installed on the top of the limiting frame (13). A drive gear (15) is rotatably installed inside the limiting frame (13). The output end of the first drive motor (14) is fixedly installed with the input end of the drive gear (15), and the circumference of the drive gear (15) meshes with several tooth blocks (12). The end of the limiting frame (13) is slidably sleeved with the guide groove (11).

5. The adjustable shear plate angle locking mechanism according to claim 1, characterized in that, The guide opening (17) is located between the rotating plate (8) and the cover plate (18), and the I-shaped frame (21) is located between the outer wall of the rotating plate (8) and the inner wall of the limiting frame (22).

6. The adjustable shear plate angle locking mechanism according to claim 1, characterized in that, The bidirectional lead screw (20) rotates between the two cover plates (18) and inside the hollow sleeve (16).

7. The adjustable shear plate angle locking mechanism according to claim 1, characterized in that, The hollow sleeve (16) is slidably sleeved with the slide groove (23), and the end of the rotating plate (8) is sleeved with the limiting frame (22).