Automatic sawing device for aluminum alloy semi-solid die-casting product

By designing an automatic sawing device, which utilizes a drive motor and threaded rod system to automate the removal and unloading of sprues, the safety hazards and low efficiency of existing technologies are solved, thereby improving the sawing efficiency and environmental cleanliness of aluminum alloy semi-solid die-casting products.

CN224254358UActive Publication Date: 2026-05-19SHANDONG INNOVATION PRECISION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG INNOVATION PRECISION TECH CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing semi-solid die-cast aluminum alloy parts have safety hazards and low efficiency when sawing the sprue, and manual material cutting leads to low overall efficiency.

Method used

Design an automatic sawing device that uses a drive motor, threaded rod, and threaded block to drive the material feeding pusher plate to move. Combined with an electric push rod and sawing motor, it realizes automated sprue removal and material feeding. It is equipped with a collection box, dust pump, and dust suction pipe system to collect metal dust.

Benefits of technology

It improves sawing efficiency, reduces safety hazards of manual operation, ensures a clean working environment, and realizes automated sprue removal and unloading processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic sawing device for aluminum alloy semi-solid die-casting products, which comprises a working table, the upper end of the working table is fixedly connected with a plurality of groups of vertical plates, one side of each vertical plate is fixedly connected with a first electric push rod, one side of each first electric push rod is fixedly connected with a positioning plate, and the other side of each first electric push rod is fixedly connected with a saw blade. A connecting block is fixedly connected to one side of the workbench, a second electric push rod is fixedly connected to one side of the connecting block, a mounting plate is fixedly connected to one side of the second electric push rod, a top plate is fixedly connected to one side of the mounting plate, and a third electric push rod is fixedly connected to the upper end of the top plate; the lower end of the third electric push rod is fixedly connected with a mounting base, one side of the mounting base is fixedly connected with a sawing motor, and an output shaft of the sawing motor is fixedly connected with a sawing knife. And by arranging multiple sets of vertical plates, first electric push rods and positioning plates, multiple sets of products can be sawed and then taken, and the sawing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of sawing device technology, specifically an automatic sawing device for semi-solid die-cast aluminum alloy products. Background Technology

[0002] During the production and processing of semi-solid die-cast aluminum alloy parts, sprue marks are often attached to the product. Since this part is not required by the customer, it needs to be removed. Currently, sprue removal is done manually, which poses safety hazards and is inefficient. Sawing machines are also used, but the removed sprue marks still need to be manually removed after sawing, resulting in low sawing efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide an automatic sawing device for semi-solid die-cast aluminum alloy products. It can drive the material feeding push plate to move through the transmission motor, threaded rod and threaded block to feed the cut-off gate into the material, eliminating the need for manual feeding and improving sawing efficiency.

[0004] To achieve the above objectives, an automatic sawing device for semi-solid die-cast aluminum alloy products is provided, comprising a worktable, several sets of vertical plates fixedly connected to the upper end of the worktable, a first electric push rod fixedly connected to one side of the vertical plates, a positioning plate fixedly connected to one side of the first electric push rod, a connecting block fixedly connected to one side of the worktable, a second electric push rod fixedly connected to one side of the connecting block, a mounting plate fixedly connected to one side of the second electric push rod, a top plate fixedly connected to one side of the mounting plate, a third electric push rod fixedly connected to the upper end of the top plate, a mounting base fixedly connected to the lower end of the third electric push rod, a sawing motor fixedly connected to one side of the mounting base, and a sawing blade fixedly connected to the output shaft of the sawing motor.

[0005] A collection box is fixedly connected to the upper end of the top plate, a dust pump is fixedly connected to the upper end of the collection box, a dust suction pipe is fixedly connected to the lower end of the collection box, a dust suction head is fixedly connected to one side of the dust suction pipe, an installation groove is provided on the upper surface of the workbench, a drive motor is fixedly connected inside the installation groove, a threaded rod is fixedly connected to the output shaft of the drive motor, a threaded block is threadedly connected to the outer surface of the threaded rod, and a material feeding push plate is fixedly connected to the upper end of the threaded block.

[0006] According to the automatic sawing device for semi-solid die-cast aluminum alloy products, a groove is provided on one side of the worktable, a slide rod is fixedly connected inside the groove, and a slider is slidably connected to the outer surface of the slide rod.

[0007] According to the automatic sawing device for semi-solid die-cast aluminum alloy products, one side of the slider is fixedly connected to one side of the mounting plate.

[0008] According to the automatic sawing device for semi-solid die-cast aluminum alloy products, each of the four corners of the lower end of the worktable is fixedly connected with a column.

[0009] According to the automatic sawing device for semi-solid die-cast aluminum alloy products, an intercepting net is provided between the collection box and the dust pump.

[0010] According to the automatic sawing device for semi-solid die-cast aluminum alloy products, a bearing is fixedly connected to one side of the threaded rod, and the bearing is fixed to the side wall of the mounting groove.

[0011] According to the automatic sawing device for semi-solid die-cast aluminum alloy products, the lower end of the threaded block is slidably connected to the bottom wall of the mounting groove.

[0012] According to the automatic sawing device for semi-solid die-cast aluminum alloy products, the upper end of the worktable is fixedly connected to a feeding channel.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This automatic sawing device for semi-solid die-cast aluminum alloy products uses a drive motor, threaded rod, and threaded block to move a feeding pusher plate to feed the cut-off sprue, eliminating the need for manual feeding and improving sawing efficiency.

[0015] 2. This automatic sawing device for semi-solid die-cast aluminum alloy products is equipped with a collection box, a dust pump, a dust suction pipe, and a dust suction head to facilitate the collection of metal dust generated during cutting, without affecting the working environment.

[0016] 3. This automatic sawing device for semi-solid die-cast aluminum alloy products can saw multiple sets of products before unloading them by setting up multiple sets of vertical plates, a first electric push rod, and a positioning plate, thereby improving sawing efficiency.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a perspective view of an automatic sawing device for semi-solid die-cast aluminum alloy products according to the present invention.

[0020] Figure 2This is a side view of the worktable of an automatic sawing device for semi-solid die-cast aluminum alloy products according to the present invention.

[0021] Figure 3 For the present utility model Figure 2 An enlarged schematic diagram of the structure at point A in the middle;

[0022] Figure 4 This is a partial sectional view of the worktable of an automatic sawing device for semi-solid die-cast aluminum alloy products according to the present invention.

[0023] In the diagram: 1. Workbench; 2. Column; 3. Vertical plate; 4. First electric push rod; 5. Positioning plate; 6. Connecting block; 7. Second electric push rod; 8. Mounting plate; 9. Slide groove; 10. Slide rod; 11. Slider; 12. Top plate; 13. Third electric push rod; 14. Mounting base; 15. Sawing motor; 16. Sawing blade; 17. Collection box; 18. Dust pump; 19. Dust suction pipe; 20. Dust suction head; 21. Mounting slot; 22. Drive motor; 23. Threaded rod; 24. Threaded block; 25. Bearing; 26. Unloading push plate; 27. Unloading channel. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides a technical solution: an automatic sawing device for semi-solid die-cast aluminum alloy products, including a workbench 1, a plurality of vertical plates 3 fixedly connected to the upper end of the workbench 1, a first electric push rod 4 fixedly connected to one side of the vertical plates 3, and a positioning plate 5 fixedly connected to one side of the first electric push rod 4. By setting multiple sets of vertical plates 3, first electric push rods 4, and positioning plates 5, multiple sets of products can be sawed and then removed, improving sawing efficiency. A connecting block 6 is fixedly connected to one side of the workbench 1, a second electric push rod 7 is fixedly connected to one side of the connecting block 6, an mounting plate 8 is fixedly connected to one side of the second electric push rod 7, a top plate 12 is fixedly connected to one side of the mounting plate 8, a third electric push rod 13 is fixedly connected to the upper end of the top plate 12, a mounting base 14 is fixedly connected to the lower end of the third electric push rod 13, a sawing motor 15 is fixedly connected to one side of the mounting base 14, and a sawing blade 16 is fixedly connected to the output shaft of the sawing motor 15.

[0026] A collection box 17 is fixedly connected to the upper end of the top plate 12, a dust pump 18 is fixedly connected to the upper end of the collection box 17, a dust suction pipe 19 is fixedly connected to the lower end of the collection box 17, and a dust suction head 20 is fixedly connected to one side of the dust suction pipe 19. By setting up the collection box 17, the dust pump 18, the dust suction pipe 19, and the dust suction head 20, it is convenient to collect the metal dust generated during cutting, which will not affect the working environment. An installation groove 21 is opened on the upper surface of the workbench 1. A drive motor 22 is fixedly connected inside the installation groove 21. A threaded rod 23 is fixedly connected to the output shaft of the drive motor 22. A threaded block 24 is threadedly connected to the outer surface of the threaded rod 23. A material feeding push plate 26 is fixedly connected to the upper end of the threaded block 24. By setting up the drive motor 22, the threaded rod 23, and the threaded block 24, the material feeding push plate 26 is driven to move, and the cut-off sprue is fed out, eliminating the need for manual feeding and improving sawing efficiency.

[0027] A slide groove 9 is provided on one side of the workbench 1. A slide rod 10 is fixedly connected inside the slide groove 9. A slider 11 is slidably connected to the outer surface of the slide rod 10. One side of the slider 11 is fixedly connected to one side of the mounting plate 8. By setting up the slide groove 9, slide rod 10, and slider 11, the movement of the mounting plate 8 is facilitated. Columns 2 are fixedly connected to the four corners of the lower end of the workbench 1. An intercepting net is set between the collection box 17 and the dust pump 18 to prevent metal dust from entering the dust pump 18. A bearing 25 is fixedly connected to one side of the threaded rod 23 to facilitate the rotation of the threaded rod 23. The bearing 25 is fixed to the side wall of the mounting groove 21. The lower end of the threaded block 24 is slidably connected to the bottom wall of the mounting groove 21. A material discharge channel 27 is fixedly connected to the upper end of the workbench 1 to facilitate the discharge of the sprue.

[0028] Working principle: In use, connect the power supply, place the product between the two positioning plates 5, and start the first electric push rod 4. The first electric push rod 4 drives the positioning plate 5 to move, and the positioning plate 5 presses and positions the product. Start the second electric push rod 7, which drives the mounting plate 8 to move. The mounting plate 8 drives the top plate 12 to move, moving it above the connection between the sprue and the product. Start the third electric push rod 13, which drives the saw blade 16 to descend. Start the sawing motor 15, which drives the saw blade... 16 rotates to saw the sprue. During sawing, the dust pump 18 is started, and the metal dust is sucked into the collection box 17 through the dust suction pipe 19 and the dust suction head 20. After sawing is completed, the saw blade 16 returns to its original position, and the second electric push rod 7 is started to move the saw blade 16 to another sprue for sawing again. After sawing is completed, the drive motor 22 is started, and the drive motor 22 drives the threaded rod 23 to rotate. The threaded rod 23 drives the threaded block 24 to move, and the threaded block 24 drives the unloading push plate 26 to move, pushing the sprue down to achieve unloading.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic sawing device for semi-solid die-cast aluminum alloy products, comprising a worktable (1), characterized in that, The upper end of the workbench (1) is fixedly connected to several sets of vertical plates (3). A first electric push rod (4) is fixedly connected to one side of the vertical plate (3). A positioning plate (5) is fixedly connected to one side of the first electric push rod (4). A connecting block (6) is fixedly connected to one side of the workbench (1). A second electric push rod (7) is fixedly connected to one side of the connecting block (6). An installation plate (8) is fixedly connected to one side of the second electric push rod (7). A top plate (12) is fixedly connected to one side of the installation plate (8). A third electric push rod (13) is fixedly connected to the upper end of the top plate (12). A mounting base (14) is fixedly connected to the lower end of the third electric push rod (13). A sawing motor (15) is fixedly connected to one side of the mounting base (14). A sawing blade (16) is fixedly connected to the output shaft of the sawing motor (15). A collection box (17) is fixedly connected to the upper end of the top plate (12), a dust pump (18) is fixedly connected to the upper end of the collection box (17), a dust suction pipe (19) is fixedly connected to the lower end of the collection box (17), a dust suction head (20) is fixedly connected to one side of the dust suction pipe (19), an installation groove (21) is provided on the upper surface of the workbench (1), a drive motor (22) is fixedly connected inside the installation groove (21), a threaded rod (23) is fixedly connected to the output shaft of the drive motor (22), a threaded block (24) is threadedly connected to the outer surface of the threaded rod (23), and a feed pusher plate (26) is fixedly connected to the upper end of the threaded block (24).

2. The automatic sawing device for semi-solid die-cast aluminum alloy products as described in claim 1, characterized in that: A slide groove (9) is provided on one side of the workbench (1), and a slide rod (10) is fixedly connected inside the slide groove (9). A slider (11) is slidably connected to the outer surface of the slide rod (10).

3. The automatic sawing device for semi-solid die-cast aluminum alloy products as described in claim 2, characterized in that: One side of the slider (11) is fixedly connected to one side of the mounting plate (8).

4. The automatic sawing device for semi-solid die-cast aluminum alloy products as described in claim 1, characterized in that: The workbench (1) is fixedly connected to four columns (2) at the lower corners.

5. An automatic sawing device for semi-solid die-cast aluminum alloy products as described in claim 1, characterized in that: An intercepting net is installed between the collection box (17) and the vacuum pump (18).

6. The automatic sawing device for semi-solid die-cast aluminum alloy products as described in claim 1, characterized in that: A bearing (25) is fixedly connected to one side of the threaded rod (23), and the bearing (25) is fixed to the side wall of the mounting groove (21).

7. An automatic sawing device for semi-solid die-cast aluminum alloy products as described in claim 1, characterized in that: The lower end of the threaded block (24) is slidably connected to the bottom wall of the mounting groove (21).

8. An automatic sawing device for semi-solid die-cast aluminum alloy products as described in claim 1, characterized in that: The upper end of the workbench (1) is fixedly connected to a material feeding channel (27).