Functional support for pressure pipeline welding

Abstract

The utility model belongs to the field of pressure pipeline welding, and particularly relates to a functional support for pressure pipeline welding, which comprises a base, supports are fixedly connected to the top surface of the base in an axial symmetry manner, electric push rods are sequentially and fixedly connected to the side surfaces of the two supports at equal intervals, and one end of each electric push rod is fixedly connected with an adjusting assembly. A contact assembly is fixedly connected to the side face of the adjusting assembly, a groove is formed in the surface of the base, and a control panel is fixedly connected to the interior of the groove; through the structural design of a pressure sensor arranged at the tail end of a clamping rod and a control panel, the control panel can monitor the clamping pressure of a rubber block on a pipeline in real time through the pressure sensor, and when the pressure exceeds a preset threshold value, the control panel automatically adjusts the stretching amount of an electric push rod; and the situation that the welding effect is affected due to pipeline deviation caused by too loose clamping or the pipeline and the clamping structure are damaged due to too tight clamping is avoided, and therefore the welding precision and safety are improved.

Description

Technical Field

[0001] This utility model relates to the field of pressure pipeline welding, specifically a functional support for pressure pipeline welding. Background Technology

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. During the welding process, the workpiece and the solder melt to form a molten area. After the molten pool cools and solidifies, a connection is formed between the materials. When welding pipes, supports are usually required for support.

[0003] In the prior art, such as in publication number CN220407552U, a functional support for welding pressure pipelines is disclosed. It includes a support body, a placement block disposed on the support body for limiting the pipeline, a clamping device disposed on the support body for clamping the pipeline, and a drive motor disposed on both sides of the support body for driving the clamping device.

[0004] While the aforementioned patent facilitates the limiting and adjustment of pipe clamping by providing a clamping device and a placement block, preventing pipe from falling and facilitating disassembly and maintenance, it cannot monitor the clamping force, which can easily lead to insecure clamping and displacement of the welding position. In addition, the specifications of the clamping structure cannot be adjusted, making it unsuitable for welding pipes of different diameters. Therefore, a functional support for pressure pipe welding is proposed to address the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, such as the inability to monitor clamping force, which can easily lead to insecure clamping and welding position displacement, and the inability to adjust the specifications of the clamping structure, making it unsuitable for welding pipes of different diameters, this invention proposes a functional support for pressure pipeline welding.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The functional support for welding pressure pipelines according to this utility model includes a base, a support fixedly connected to the top surface of the base in an axisymmetric manner, electric push rods fixedly connected to the sides of the two supports at equal intervals, an adjustment component fixedly connected to one end of the electric push rod, a contact component fixedly connected to the side of the adjustment component, a groove is opened on the surface of the base, and a control plate is fixedly connected inside the groove.

[0007] The adjustment assembly includes a slide groove fixedly connected to one end of an electric push rod, and a slider is slidably connected inside the slide groove in an axisymmetric manner. Positive and negative lead screws are slidably connected inside the two sliders.

[0008] The contact assembly includes clamping rods fixedly connected to the sides of two sliders respectively. A pressure sensor is fixedly connected to one end of each clamping rod, and a rubber block is fixedly connected to the side of each pressure sensor.

[0009] Preferably, a screw block is fixedly connected to the top end of the positive and negative lead screws, and a bearing is sleeved on the bottom end of the positive and negative lead screws, with the bearing fixedly connected to the inner bottom surface of the slide groove.

[0010] Preferably, the clamping rods are arranged in four groups with axial symmetry, and the rubber block at the end of each group of clamping rods has an arc-shaped structure.

[0011] Preferably, the positive and negative lead screws are connected to the two sliders by threaded engagement, and the threads of the two sliders are in opposite directions.

[0012] Preferably, the electric push rod is electrically connected to the control board, and the signal output terminal of the pressure sensor is connected to the control board.

[0013] Preferably, the grooves are distributed on the top surface of the base, and the control board has a built-in pressure threshold comparison module.

[0014] The advantages of this utility model are:

[0015] 1. This utility model, through the structural design of setting a pressure sensor at the end of the clamping rod and a control board, can monitor the clamping pressure of the rubber block on the pipe in real time. When the pressure exceeds the preset threshold, the control board automatically adjusts the extension and retraction of the electric push rod to avoid pipe displacement due to excessively loose clamping or damage to the pipe and structure due to excessively tight clamping, thereby improving welding accuracy and safety.

[0016] 2. This utility model, through the structural design of the screw and slider threaded engagement in the adjustment component, and the telescopic drive of the electric push rod, enables the two sets of clamping rods to move closer or further apart synchronously. It can manually adjust the spacing between the clamping rods to adapt to pipes of different diameters by rotating the screw block, and can also quickly adjust the clamping force by the electric push rod, achieving high compatibility clamping and fixing of pipes of various specifications, thus solving the problem of single adjustment of traditional brackets. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the adjustment component structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the contact component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the disassembled structure of this utility model.

[0022] In the diagram: 1. Base; 2. Bracket; 3. Electric push rod; 4. Adjustment component; 41. Slide groove; 42. Slider; 43. Positive and negative lead screw; 5. Contact component; 51. Clamping rod; 52. Pressure sensor; 53. Rubber block; 6. Control board; 7. Tightening block; 8. Bearing. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1-4 As shown, a functional support for welding pressure pipelines includes a base 1. A support 2 is fixedly connected to the top surface of the base 1 in an axisymmetric manner. Electric push rods 3 are fixedly connected to the sides of the two supports 2 at equal intervals. An adjustment component 4 is fixedly connected to one end of the electric push rod 3. A contact component 5 is fixedly connected to the side of the adjustment component 4. A groove is formed on the surface of the base 1, and a control plate 6 is fixedly connected inside the groove. The adjustment component 4 includes a slide groove 41 fixedly connected to one end of the electric push rod 3. A slider 42 is slidably connected inside the slide groove 41 in an axisymmetric manner. Positive and negative lead screws 43 are slidably connected inside the two sliders 42.

[0025] During operation, the pressure sensor 52, model TE Connectivity FC23, is connected to the control board 6, model Arduino Mega 2560+, via a signal line. When the rubber block 53 at the end of the clamping rod 51 contacts the pipe, the pressure sensor 52 detects the clamping pressure in real time and feeds it back to the control board 6. If the pressure is lower than the preset threshold, the control board 6 drives the electric push rod 3, model ThomsonElectrak 10, to extend to increase the clamping force. If the pressure exceeds the threshold, the stroke of the electric push rod 3 is shortened. The clamping force is dynamically adjusted through closed-loop control. At the same time, the arc-shaped structure of the rubber block 53 fits against the outer wall of the pipe to avoid local stress concentration that could cause pipe deformation.

[0026] Furthermore, the contact assembly 5 includes clamping rods 51 that are fixedly connected to the sides of the two sliders 42 respectively. One end of the clamping rod 51 is fixedly connected to a pressure sensor 52, and a rubber block 53 is fixedly connected to the side of the pressure sensor 52.

[0027] During operation, the forward and reverse screws 43 are fixed to the bottom surface of the slide groove 41 via the bearing 8. When the screw block 7 is rotated, the forward and reverse screws 43 drive the sliders 42 on both sides to slide synchronously in opposite directions along the slide groove 41, thereby increasing or decreasing the distance between the two sets of clamping rods 51 to adapt to the positioning requirements of pipes with different diameters. At the same time, the electric push rod 3 pushes the adjustment component 4 to move as a whole, so that the rubber blocks 53 at the ends of the four sets of clamping rods 51 symmetrically press against the pipe from both sides. Combined with the sliders 42 with opposite screw directions, the clamping synchronization is achieved, ensuring that the pipe is stably fixed during the welding process.

[0028] Furthermore, a screw block 7 is fixedly connected to the top of the positive and negative screw 43, and a bearing 8 is sleeved on the bottom of the positive and negative screw 43. The bearing 8 is fixedly connected to the inner bottom surface of the slide groove 41.

[0029] During operation, the rotating screw block 7 drives the forward and reverse screws 43 to rotate, causing the sliders 42 on both sides to slide synchronously in opposite directions along the slide groove 41, thereby adjusting the spacing of the clamping rods 51 to achieve adaptive clamping for different pipe diameters. This structure reduces the difficulty of adjustment operation and extends the service life of the screws by manually and precisely adjusting the support stability of the bearings 8, thus avoiding jamming problems caused by friction.

[0030] Furthermore, the clamping rods 51 are configured as four groups symmetrically distributed, and the rubber block 53 at the end of each group of clamping rods 51 has an arc-shaped structure.

[0031] During operation, when the pipe is clamped, the arc-shaped rubber block 53 fits tightly against the outer wall of the pipe. The pressure sensor 52 detects the clamping pressure at each point in real time and feeds it back to the control board 6 to ensure that the four sets of clamping forces are evenly distributed. This design effectively disperses local stress and prevents pipe deformation or slippage through the combination of multi-directional symmetrical clamping and arc-shaped contact surface, while increasing the clamping contact area to enhance the fixation stability.

[0032] Furthermore, the electric push rod 3 is electrically connected to the control board 6, and the signal output terminal of the pressure sensor 52 is connected to the control board 6;

[0033] During operation, the pressure sensor 52 transmits the real-time detected clamping pressure signal to the control board 6. The pressure threshold comparison module built into the control board 6 automatically controls the extension and retraction of the electric push rod 3 according to the preset pressure range. When the pressure is lower than the threshold, the electric push rod 3 is driven to extend and pressurize. When the pressure exceeds the threshold, it retracts and depressurizes. This closed-loop control system realizes intelligent control of the clamping force by dynamically adjusting the stroke of the electric push rod 3. This avoids errors caused by human intervention and ensures that the clamping force is always within a safe range, significantly improving the automation level and safety of welding operations.

[0034] Working principle: During operation, the pipe to be welded is placed between the two sets of supports 2 above the base 1. After starting, the electric push rod 3 drives the adjusting component 4 to move towards the pipe through the command of the control board 6. The sliding groove 41 of the adjusting component 4 is connected to two sliders 42 with opposite screw directions through the positive and negative screws 43. When the screw block 7 at the top of the positive and negative screws 43 is rotated, the bearing 8 at the bottom of the screw supports its rotation, so that the sliders 42 on both sides slide synchronously in opposite directions along the sliding groove 41, driving the clamping rod 51 to adjust the spacing to adapt to pipes of different diameters; when the arc-shaped rubber block 53 at the end of the clamping rod 51... When in contact with the pipe surface, the pressure sensor 52 detects the clamping pressure in real time and transmits the signal to the control board 6. If the pressure is lower than the preset threshold, the control board 6 controls the electric push rod 3 to continue to advance to increase the clamping force. If the pressure exceeds the threshold, the electric push rod 3 will automatically retract, forming a closed-loop feedback adjustment. The four sets of axisymmetrically distributed clamping rods 51 achieve symmetrical clamping through the synchronous movement of the slider 42. Combined with the arc-shaped contact surface of the rubber block 53, the pressure is evenly distributed. Finally, under the synergistic effect of dynamic adjustment and multi-directional clamping, the stable fixation of the pipe and real-time force control protection during the welding process are completed.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, or similar improvements made within the theoretical and principle content of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A functional support for welding pressure pipelines, characterized in that: Includes a base (1), the top surface of the base (1) is fixedly connected to a bracket (2) in an axially symmetrical manner, the sides of the two brackets (2) are fixedly connected to electric push rods (3) at equal intervals, one end of the electric push rod (3) is fixedly connected to an adjustment component (4), the side of the adjustment component (4) is fixedly connected to a contact component (5), the surface of the base (1) is provided with a groove, and a control plate (6) is fixedly connected inside the groove; The adjustment component (4) includes a slide groove (41) fixedly connected to one end of the electric push rod (3). The slide groove (41) has a slider (42) slidably connected inside in an axisymmetric manner. The two sliders (42) are slidably connected inside with positive and negative lead screws (43). The contact assembly (5) includes a clamping rod (51) fixedly connected to the sides of the two sliders (42), a pressure sensor (52) fixedly connected to one end of the clamping rod (51), and a rubber block (53) fixedly connected to the side of the pressure sensor (52).

2. The functional support for welding pressure pipelines according to claim 1, characterized in that: The top end of the positive and negative lead screw (43) is fixedly connected to a screw block (7), and the bottom end of the positive and negative lead screw (43) is sleeved with a bearing (8), which is fixedly connected to the inner bottom surface of the slide groove (41).

3. The functional support for welding pressure pipelines according to claim 1, characterized in that: The clamping rods (51) are arranged in four groups with axial symmetry, and the rubber block (53) at the end of each clamping rod (51) has an arc-shaped structure.

4. The functional support for welding pressure pipelines according to claim 1, characterized in that: The positive and negative lead screws (43) are connected to the two sliders (42) by threaded engagement, and the threads of the two sliders (42) are opposite in direction.

5. A functional support for welding pressure pipelines according to claim 1, characterized in that: The electric push rod (3) is electrically connected to the control board (6), and the signal output terminal of the pressure sensor (52) is connected to the control board (6).

6. A functional support for welding pressure pipelines according to claim 1, characterized in that: The grooves are distributed on the top surface of the base (1), and the control board (6) has a built-in pressure threshold comparison module.

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