Adjusting device for turning plate mechanism of pipe gang saw

Abstract

The utility model discloses a pipe gang saw turning plate mechanism adjusting device, and relates to the technical field of steel production equipment, the pipe gang saw turning plate mechanism adjusting device comprises a base, a plurality of sliding rods, a supporting plate, an adjusting block, a driving piece and a measuring piece, the base is used for being fixedly installed on a cement foundation, and the top surface of the base is a horizontal sliding surface; the sliding rod is fixedly connected to the top of the base; the top face of the supporting plate is used for supporting a turning plate mechanism of the sawing machine, the supporting plate is slidably connected with the sliding rod, and the bottom face of the supporting plate is a first inclined face. The top face of the adjusting block is a second inclined face parallel to the first inclined face, and the adjusting block is slidably connected with the horizontal sliding face. The fixed end of the driving piece is fixedly connected with the base, and the movable end of the driving piece is fixedly connected with the adjusting block and can drive the adjusting block to move in the inclination direction of the second inclined plane and keep the moved position; the measuring piece is fixedly connected with the driving piece to measure the telescopic length of the movable end of the driving piece, the structure is simple, use is convenient, the working efficiency is effectively improved, and the adjusting precision is effectively guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of steel production equipment, and in particular to an adjustment device for the flipping mechanism of a pipe saw. Background Technology

[0002] In steel production enterprises, the steel sawing process is a crucial step, and the stable operation of the saw is essential for production quality and efficiency. The flipping mechanism of the saw often requires height adjustments during installation and long-term use to ensure the equipment is always in optimal working condition.

[0003] Existing methods for adjusting the height of the flap mechanism have several problems. Firstly, installation and maintenance often require various additional measuring tools to ensure accuracy, making the process cumbersome and time-consuming. Secondly, the complex adjustment process is prone to human error, resulting in low precision of the flap mechanism and affecting normal equipment operation. Frequent maintenance and adjustments not only increase the time cost of equipment installation and maintenance but also reduce equipment uptime, further increasing manufacturing costs and putting steel products at a disadvantage in market competition. Therefore, developing a device that can efficiently, accurately, and stably adjust the height of the saw's flap mechanism is urgently needed. Utility Model Content

[0004] The purpose of this utility model is to provide an adjustment device for the flipping mechanism of a tube saw to solve the problems existing in the prior art. It has a simple structure, is easy to use, effectively improves work efficiency, and effectively ensures adjustment accuracy.

[0005] To achieve the above objectives, this utility model provides the following solution:

[0006] This utility model provides an adjustment device for the flipping mechanism of a tube saw, comprising: a base, multiple sliding rods, a support plate, an adjustment block, a driving component, and a measuring component. The base is fixedly installed on a cement foundation, and the top surface of the base is a horizontal sliding surface. Each sliding rod is detachably fixedly connected to the top of the base and is perpendicular to the horizontal sliding surface. The top surface of the support plate supports the flipping mechanism of the saw, and the support plate is slidably connected to the sliding rods in the vertical direction to drive the flipping mechanism of the saw to rise or fall. The bottom surface of the support plate is a first inclined surface. The adjustment block... The top surface is a second inclined surface parallel to the first inclined surface. The adjusting block is slidably connected to the horizontal sliding surface and can maintain the position after sliding, so as to drive the support plate to rise or fall and maintain the position after rising or falling. The driving member and the fixed end are fixedly connected to the base. The movable end of the driving member is fixedly connected to the adjusting block and can drive the adjusting block to move in the inclined direction of the second inclined surface and maintain the position after moving. The measuring member is fixedly connected to the driving member to measure the length of the extension and retraction of the movable end of the driving member, and thus measure the lifting height of the support plate.

[0007] Preferably, the driving component includes a vertical plate and an adjusting rod. The vertical plate is vertically fixed to one end of the base, and the adjusting rod is horizontally arranged. The adjusting rod is threadedly connected to the vertical plate, and one end of the adjusting rod passes through the vertical plate and is rotatably connected to the adjusting block. Rotating the adjusting rod can drive the adjusting block to slide on the horizontal sliding surface.

[0008] Preferably, the measuring element includes a dial, which is fixedly connected to the side of the upright plate away from the adjusting block. The adjusting rod passes through the center of the dial and is coaxial with the dial. The dial is used to measure the angle of rotation of the adjusting rod.

[0009] Preferably, it also includes a pointer, one end of which is fixedly connected to the adjustment rod, and the other end is arranged parallel to the adjustment rod to indicate the scale on the dial.

[0010] Preferably, the dial is divided into 20 scale divisions along its circumference.

[0011] Preferably, the thread pitch of the adjusting rod is 2mm.

[0012] Preferably, the slope of the second inclined plane is 1 / 20.

[0013] Preferably, the adjusting block is provided with multiple through slots, the length direction of which is the same as the sliding direction of the adjusting block, and one of the sliding rods passes through one of the through slots and is fixedly connected to the base.

[0014] Preferably, the bottom end of the slide rod is a threaded section, the top surface of the base is provided with multiple threaded holes, the support plate is provided with through holes corresponding to the threaded holes, and the area enclosed by each of the through holes on the top surface of the support plate is used to support the flipping mechanism of the saw. The threaded section of the slide rod passes through the through holes, the through slot, and is threadedly connected to the threaded holes.

[0015] Preferably, a limiting plate is provided at the top of the slide rod, and the maximum size of the limiting plate is larger than the diameter of the through hole.

[0016] The present invention achieves the following technical advantages over the prior art:

[0017] This utility model provides an adjustment device for the flipping mechanism of a tube saw. The base is fixedly installed on a cement foundation, providing a stable support foundation for the entire adjustment device and ensuring that the device will not shift or shake during operation. The top surface is designed as a horizontal sliding surface, providing a good base plane for the installation and sliding of subsequent components, ensuring the smooth and stable movement of each component. The support plate directly supports the flipping mechanism of the saw and is vertically slidably connected to the slide rod, realizing the function of changing the height of the flipping mechanism. The bottom surface is set as a first inclined surface, which cooperates with the second inclined surface of the adjustment block, providing a structural basis for the adjustment block to drive the support plate to rise and fall, so that the lifting height of the support plate can be precisely controlled by the sliding of the adjustment block. The second inclined surface of the top surface of the adjustment block is set parallel to the first inclined surface of the bottom surface of the support plate, ensuring the tightness and stability of their cooperation. The adjustment block slides along the inclined surface on the horizontal sliding surface and can maintain its position, allowing the operator to adjust the height of the support plate as needed and fix it precisely in the required position, effectively meeting the adjustment needs of the flipping mechanism of the saw at different heights, and with high stability after adjustment.

[0018] The drive unit connects the base and the adjusting block, driving the adjusting block's movement via its movable end, providing power for the block's sliding. This enables the adjusting block to move and maintain its position on the inclined plane, achieving automated or at least semi-automated height adjustment. Compared to manually pushing the adjusting block directly, this method is more labor-saving, precise, and ensures post-adjustment stability, improving the efficiency and accuracy of the adjustment work. The measuring component is fixedly connected to the drive unit, indirectly measuring the support plate's lifting height by measuring the extension and retraction length of the drive unit's movable end, providing operators with an intuitive reference for adjustment. This allows for accurate knowledge of height changes when adjusting the saw's flipping mechanism, facilitating more precise adjustments and preventing over- or under-adjustment from affecting equipment performance. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A schematic diagram of the adjustment device for the flip-plate mechanism of the pipe saw provided by this utility model;

[0021] In the diagram: 1. Base; 2. Threaded hole; 3. Vertical plate; 4. Dial; 5. Adjusting rod; 6. Pointer; 7. Adjusting block; 8. Through slot; 9. Through hole; 10. Slide rod; 11. Support plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] The purpose of this utility model is to provide an adjustment device for the flipping mechanism of a tube saw to solve the problems existing in the prior art. It has a simple structure, is easy to use, effectively improves work efficiency, and effectively ensures adjustment accuracy.

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] This utility model provides an adjustment device for the flipping mechanism of a tube saw, such as... Figure 1As shown, the system includes: a base 1, multiple sliding rods 10, a support plate 11, an adjusting block 7, a driving component, and a measuring component. The base 1 is fixedly installed on a cement foundation, and its top surface is a horizontal sliding surface. Each sliding rod 10 is detachably fixedly connected to the top of the base 1 and is perpendicular to the horizontal sliding surface. The top surface of the support plate 11 supports the flipping mechanism of the saw. The support plate 11 and the sliding rods 10 are slidably connected in the vertical direction to drive the flipping mechanism of the saw to rise or fall. The bottom surface of the support plate 11 is a first inclined surface. The top surface of the adjusting block 7 is a second inclined surface parallel to the first inclined surface. The adjusting block 7 is slidably connected to the horizontal sliding surface and can maintain its sliding position to drive the support plate 11 to rise or fall and maintain its raised or lowered position. The driving component and its fixed end are fixedly connected to the base 1, and the movable end of the driving component is fixedly connected to the adjusting block 7 and can drive the adjusting block 7 to move in the inclined direction of the second inclined surface and maintain its moved position. The measuring component is fixedly connected to the driving component to measure the extension and retraction length of the movable end of the driving component, thereby measuring the lifting height of the support plate 11. The base 1 is fixedly installed on a cement foundation, providing a stable support for the entire adjustment device and ensuring that the device will not shift or shake during operation. The top surface is designed as a horizontal sliding surface, providing a good base plane for the installation and sliding of subsequent components, ensuring the smooth and stable movement of each component. The support plate 11 directly supports the flipping mechanism of the saw and is vertically slidably connected to the slide rod 10, realizing the function of changing the height of the flipping mechanism. The bottom surface is set as a first inclined surface, which cooperates with the second inclined surface of the adjusting block 7, providing a structural basis for the adjusting block 7 to drive the support plate 11 to rise and fall, so that the lifting height of the support plate 11 can be precisely controlled by sliding the adjusting block 7. The second inclined surface of the top surface of the adjusting block 7 is set parallel to the first inclined surface of the bottom surface of the support plate 11, ensuring the tightness and stability of their cooperation. The adjusting block 7 slides along the inclined surface on the horizontal sliding surface and can maintain its position, allowing the operator to adjust the height of the support plate 11 as needed and fix it precisely in the required position, effectively meeting the adjustment needs of the saw flipping mechanism at different heights, and with high stability after adjustment.

[0026] The drive unit connects the base 1 and the adjusting block 7, and drives the adjusting block 7 to move via its movable end, providing power for the sliding of the adjusting block 7. This enables the adjusting block 7 to move and maintain its position on the inclined plane, achieving automated or at least semi-automated height adjustment. Compared to manually pushing the adjusting block 7 directly, this method is more labor-saving, precise, and ensures stability after adjustment, improving the efficiency and accuracy of the adjustment work. The measuring component is fixedly connected to the drive unit, and indirectly measures the lifting height of the support plate 11 by measuring the extension and retraction length of the drive unit's movable end, providing the operator with an intuitive reference for the adjustment amount. This allows for accurate knowledge of height changes when adjusting the height of the saw's flipping mechanism, facilitating more precise adjustments and preventing over- or under-adjustment from affecting equipment performance.

[0027] In a preferred embodiment, the driving component includes a vertical plate 3 and an adjusting rod 5. The vertical plate 3 is vertically fixed to one end of the base 1, and the adjusting rod 5 is horizontally positioned. The adjusting rod 5 is threadedly connected to the vertical plate 3, and one end of the adjusting rod 5 passes through the vertical plate 3 and is rotatably connected to the adjusting block 7. Rotating the adjusting rod 5 can drive the adjusting block 7 to slide on a horizontal sliding surface. The vertical plate 3, vertically fixed to one end of the base 1, provides a stable support structure for the adjusting rod 5, ensuring the positional stability of the adjusting rod 5 during operation. The threaded connection between the adjusting rod 5 and the vertical plate 3 allows the adjusting block 7 to slide horizontally by rotating the adjusting rod 5. Utilizing the characteristics of threaded transmission, rotational force can be converted into linear motion. Furthermore, threaded transmission has high precision and self-locking performance, making the adjustment process smoother and more accurate, and effectively preventing the adjusting block 7 from moving accidentally due to external forces.

[0028] In a preferred embodiment, the measuring element includes a dial 4, which is fixedly connected to the side of the upright plate 3 away from the adjusting block 7. An adjusting rod 5 passes through the center of the dial 4 and is coaxially aligned with it. The dial 4 is used to measure the rotation angle of the adjusting rod 5. By fixing the dial 4 to the side of the upright plate 3 away from the adjusting block 7 and coaxially aligning it with the adjusting rod 5, the operator can clearly and accurately measure the rotation angle of the adjusting rod 5. Through the indication of the dial 4, the operator can intuitively understand the rotation of the adjusting rod 5, and thus clearly know the moving distance of the adjusting block 7 and the corresponding lifting height of the support plate 11, improving the visibility and accuracy of the adjustment operation.

[0029] In a preferred embodiment, a pointer 6 is also included. One end of the pointer 6 is fixedly connected to the adjustment lever 5, and the other end is set parallel to the adjustment lever 5 to indicate the scale on the dial 4. The fixed connection between the pointer 6 and the adjustment lever 5 and the indication of the scale on the dial 4 further improves the convenience and accuracy of scale reading. The operator can more intuitively and clearly see the position of the pointer 6 on the dial 4, quickly determine the rotation angle of the adjustment lever 5, reduce reading errors, and make the adjustment operation smoother and more efficient.

[0030] In a preferred embodiment, the dial 4 is divided into 20 equal divisions along its circumference. The thread pitch of the adjusting rod 5 is 2mm, and the slope of the second inclined surface is 1 / 20. The 20 divisions along the circumference of the dial 4 quantify and subdivide the rotation angle of the adjusting rod 5. Given that the thread pitch of the adjusting rod 5 is 2mm, combined with parameters such as the dial 4 scale and the inclined surface of the adjusting block 7, the distance the adjusting block 7 moves and the height of the support plate 11 can be accurately calculated each time the adjusting rod 5 is rotated by a certain angle. The 1 / 20 slope of the second inclined surface, combined with parameters such as the thread pitch of the adjusting rod 5, accurately converts the rotation of the adjusting rod 5 into the height of the support plate 11. This specific slope design allows for both fine adjustments with small amplitudes during the adjustment process and ensures mechanical stability and structural rationality, thus ensuring a balance between the adjustment accuracy and practicality of the entire device. In addition, by rotating the adjusting rod 5 one revolution, the height of the support plate 11 changes by 0.1 mm. This device can also achieve more precise adjustments, that is, by rotating the adjusting rod 55, the pointer 66 rotates one division on the scale 44, and the height of the support plate 1111 changes by 0.005 mm.

[0031] In a preferred embodiment, the adjusting block 7 is provided with multiple through slots 8, the length direction of which is the same as the sliding direction of the adjusting block 7. A slide rod 10 passes through one through slot 8 and is fixedly connected to the base 1. The adjusting block 7 is provided with multiple through slots 8, and the length direction is the same as the sliding direction. The slide rod 10 passes through these slots and is fixed to the base 1. On the one hand, it plays a guiding role, ensuring that the adjusting block 7 can only slide in a predetermined direction, thereby improving the smoothness and straightness of the sliding of the adjusting block 7. On the other hand, this connection method enhances the structural stability between the adjusting block 7, the slide rod 10, and the base 1, so that the components can work together during the adjustment process and will not be damaged due to uneven force.

[0032] In a preferred embodiment, the bottom end of the slide rod 10 is a threaded section, and the top surface of the base 1 is provided with multiple threaded holes 2. The support plate 11 is provided with through holes 9 corresponding to the threaded holes 2. The area enclosed by each through hole 9 on the top surface of the support plate 11 is used to support the flipping mechanism of the saw. The threaded section of the slide rod 10 passes through the through hole 9, the through slot 8, and is threadedly connected to the threaded hole 2. The threaded section at the bottom end of the slide rod 10 is threadedly connected to the threaded hole 2 on the top surface of the base 1 and the through hole 9 of the support plate 11, forming a stable structural connection. This connection method not only enables the slide rod 10 to stably support the support plate 11 and the adjusting block 7, but also enables it to withstand a certain impact and pressure during equipment operation, ensuring the structural strength and stability of the entire device during operation. At the same time, the support method of multiple slide rods 10 makes the support plate 11 support the flipping mechanism of the saw more evenly, improving the support stability of the flipping mechanism.

[0033] In a preferred embodiment, a limiting plate is provided at the top of the slide rod 10. The maximum size of the limiting plate is larger than the diameter of the through hole 9. The limiting plate at the top of the slide rod 10, with a size larger than the diameter of the through hole 9, prevents the support plate 11 from detaching from the top of the slide rod 10 during lifting, thus providing a limiting protection function. This design improves the safety and reliability of the equipment during use, avoiding damage to the saw's flipping mechanism or safety accidents caused by the support plate 11 accidentally detaching, ensuring the normal operation of the equipment and the safety of the operators.

[0034] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. An adjustment device for the flipping mechanism of a pipe saw, characterized in that: include: The base is used for fixed installation on a cement foundation, and the top surface of the base is a horizontal sliding surface; Multiple sliding rods, each of which is detachably and fixedly connected to the top of the base and is arranged perpendicular to the horizontal sliding surface; A support plate, the top surface of which is used to support the flipping mechanism of the saw, the support plate and the slide rod are slidably connected in the vertical direction to drive the flipping mechanism of the saw to rise or fall, and the bottom surface of the support plate is a first inclined surface; An adjusting block, wherein the top surface of the adjusting block is a second inclined surface parallel to the first inclined surface, the adjusting block is slidably connected to the horizontal sliding surface and can maintain the position after sliding, so as to drive the support plate to rise or fall and maintain the position after rising or falling; A driving component, wherein the fixed end of the driving component is fixedly connected to the base, and the movable end of the driving component is fixedly connected to the adjusting block and can drive the adjusting block to move in the tilting direction of the second inclined surface and maintain the position after the movement; as well as A measuring element is fixedly connected to the driving element to measure the extension and retraction length of the movable end of the driving element, thereby measuring the lifting height of the support plate.

2. The pipe saw flipping mechanism adjustment device according to claim 1, characterized in that: The driving component includes a vertical plate and an adjusting rod. The vertical plate is vertically fixed to one end of the base. The adjusting rod is horizontally arranged and threadedly connected to the vertical plate. One end of the adjusting rod passes through the vertical plate and is rotatably connected to the adjusting block. Rotating the adjusting rod can drive the adjusting block to slide on the horizontal sliding surface.

3. The pipe saw flipping mechanism adjustment device according to claim 2, characterized in that: The measuring component includes a dial, which is fixedly connected to the side of the upright plate away from the adjusting block. The adjusting rod passes through the center of the dial and is coaxial with the dial. The dial is used to measure the angle of rotation of the adjusting rod.

4. The pipe saw flipping mechanism adjustment device according to claim 3, characterized in that: It also includes a pointer, one end of which is fixedly connected to the adjustment rod, and the other end is set parallel to the adjustment rod to indicate the scale on the dial.

5. The pipe saw flipping mechanism adjustment device according to claim 4, characterized in that: The dial is divided into 20 equal divisions along its circumference.

6. The pipe saw flipping mechanism adjustment device according to claim 5, characterized in that: The thread pitch of the adjusting rod is 2mm.

7. The pipe saw flipping mechanism adjustment device according to claim 6, characterized in that: The slope of the second inclined plane is 1 / 20.

8. The pipe saw flipping mechanism adjustment device according to claim 7, characterized in that: The adjusting block is provided with multiple through slots, the length direction of which is the same as the sliding direction of the adjusting block, and one of the sliding rods passes through one of the through slots and is fixedly connected to the base.

9. The pipe saw flipping mechanism adjustment device according to claim 8, characterized in that: The bottom end of the slide rod is a threaded section, the top surface of the base is provided with multiple threaded holes, the support plate is provided with through holes corresponding to the threaded holes, and the area enclosed by each of the through holes on the top surface of the support plate is used to support the flipping mechanism of the saw. The threaded section of the slide rod passes through the through holes, the through slot hole and is threadedly connected to the threaded holes.

10. The pipe saw flipping mechanism adjustment device according to claim 9, characterized in that: A limiting plate is provided at the top of the slide rod, and the maximum size of the limiting plate is larger than the diameter of the through hole.

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