Multi-station rotary metal surface treatment equipment

Abstract

The utility model relates to the technical field of metal surface treatment, in particular to multi-station rotary metal surface treatment equipment. The utility model provides multi-station rotary type metal surface treatment equipment which comprises a working table, transparent rotating doors, a mounting ring, an electric rotary table, a mounting frame, an electric push rod, a sliding frame, an air cylinder, a mounting plate and the like, the plurality of transparent rotating doors are uniformly and rotatably connected to the working table at intervals, and the mounting ring is mounted on the working table. An electric rotary table is installed on the installation ring, an installation frame is installed on the electric rotary table, an electric push rod is installed in the installation frame, a sliding frame is connected to the installation frame in a sliding mode, the telescopic end of the electric push rod is connected with the sliding frame, an air cylinder is installed on the sliding frame, and an installation plate is installed at the telescopic end of the air cylinder. In the grinding and polishing process, a dust collection system composed of an air suction pump, an air suction pipe, a dust collection frame and a collection box is arranged, dust and chippings generated in the machining process can be effectively adsorbed and treated in a centralized mode, and the air quality of the working environment is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of metal surface treatment technology, and in particular to a multi-station rotary metal surface treatment device. Background Technology

[0002] Multi-station rotary metal surface treatment equipment is a type of mechanical equipment specifically designed to improve the efficiency and quality of surface treatment of metal workpieces. This equipment, through multiple working positions (i.e., "multi-station") and a rotating worktable (i.e., "rotary"), can simultaneously or continuously process multiple metal workpieces, greatly improving work efficiency and production capacity.

[0003] During the grinding and polishing of metal surfaces, a large amount of dust is often generated. However, existing multi-station rotary metal surface treatment equipment often lacks a complete dust treatment device, which cannot effectively collect and purify this dust, resulting in a decline in air quality in the working environment. This not only affects the health of operators but may also damage the equipment itself and even cause safety hazards.

[0004] To address the existing problems, there is a need to provide a multi-station rotary metal surface treatment device capable of collecting dust. Utility Model Content

[0005] To overcome the shortcomings of not being able to effectively handle dust, this utility model provides a multi-station rotary metal surface treatment device.

[0006] The technical solution of this utility model is as follows: A multi-station rotary metal surface treatment equipment includes a worktable, transparent rotating doors, mounting rings, an electric turntable, a mounting frame, an electric push rod, a sliding frame, a cylinder, a mounting plate, a polishing machine, a mounting base, a pneumatic clamp, a dust collection frame, a collection box, a cover plate, an air suction pump, and an air extraction pipe. Multiple transparent rotating doors are evenly spaced and rotatably connected to the worktable. A mounting ring is installed on the worktable, and an electric turntable is mounted on the mounting ring. A mounting frame is mounted on the electric turntable, and an electric push rod is installed inside the mounting frame. A sliding frame is slidably connected to the mounting frame. The moving frame has an electric push rod telescopic end connected to a sliding frame. A cylinder is installed on the sliding frame, and a mounting plate is installed on the telescopic end of the cylinder. A polishing machine is installed on the mounting plate. Multiple mounting seats are evenly spaced on the worktable, and each mounting seat is equipped with two pneumatic clamps. Multiple dust collection frames are evenly spaced on the worktable. Multiple collection boxes are evenly spaced inside the worktable, and each collection box is fitted with a cover plate. Each collection box is equipped with an air suction pump, and each air suction pump is connected to an air extraction pipe. The other end of each air extraction pipe is connected to the corresponding dust collection frame.

[0007] In one embodiment, a pressure sensor is also included, with each pneumatic clamp equipped with a pressure sensor.

[0008] In one embodiment, a soft pad is also included, with each pneumatic clamp having a soft pad attached.

[0009] In one embodiment, an optical detector is also included, with multiple optical detectors evenly spaced on the worktable.

[0010] In one embodiment, a guide frame is also included, with each vacuum cleaner frame having a guide frame attached.

[0011] In one embodiment, an observation window is also included, with each cover plate having an observation window embedded in it.

[0012] In one embodiment, the mounting plate has a plurality of mounting holes spaced evenly apart.

[0013] In one embodiment, each pneumatic clamp has multiple connection holes.

[0014] The beneficial effects of this utility model are as follows: 1. During the grinding and polishing process, a dust collection system consisting of an air pump, an air extraction pipe, a dust collection frame, and a collection box is provided. This system can effectively adsorb and centrally process the dust and debris generated during processing, significantly improve the air quality of the working environment, protect the health of operators, reduce equipment pollution and failure rate, and improve the service life and safety of the equipment.

[0015] 2. Each workstation is equipped with a pneumatic clamp and a pressure sensor, which can not only stably clamp the metal workpiece, but also monitor the clamping force in real time to ensure the safety and stability of the processing. At the same time, the device also integrates an optical detector, which can automatically detect the polishing quality of the workpiece surface after processing, further improving the processing accuracy and automation level, and has good application prospects and promotion value. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional structural diagram of the components of this utility model, including the collection box, cover plate, and air pump.

[0018] Figure 3 This is a three-dimensional structural diagram of the mounting ring, electric turntable, and mounting bracket of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the pneumatic clamp, pressure sensor, and soft pad components of this utility model.

[0020] Figure 5 This is a cross-sectional view of the dust collection frame of this utility model.

[0021] The diagram is labeled as follows: 1-Workbench, 101-Transparent rotating door, 2-Mounting ring, 3-Electric turntable, 4-Mounting bracket, 5-Electric push rod, 501-Sliding bracket, 6-Cylinder, 7-Mounting plate, 8-Polishing machine, 9-Mounting base, 10-Pneumatic clamp, 11-Dust collection frame, 12-Collection box, 1201-Cover plate, 13-Suction pump, 1301-Suction pipe, 14-Pressure sensor, 15-Soft pad, 16-Optical detector, 17-Guide frame, 18-Observation window. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0023] Example: A multi-station rotary metal surface treatment device, such as Figures 1-5As shown, the system includes a worktable 1, transparent rotating doors 101, mounting rings 2, an electric turntable 3, a mounting bracket 4, an electric push rod 5, a sliding frame 501, a cylinder 6, a mounting plate 7, a polishing machine 8, a mounting base 9, a pneumatic clamp 10, a dust collection frame 11, a collection box 12, a cover plate 1201, an air pump 13, an air extraction pipe 1301, a pressure sensor 14, a soft pad 15, an optical detector 16, a guide frame 17, and an observation window 18. Multiple transparent rotating doors 101 are evenly spaced and rotatably connected to the worktable 1. The worktable 1 is equipped with mounting rings 2, and the mounting rings 2 are equipped with electric turntables 3, which drive the mounting brackets 4 mounted on them to rotate. This allows the polishing machine 8 to continuously process metal workpieces at multiple stations, improving automation and work efficiency. An electric turntable 3 is equipped with a mounting frame 4, inside which is an electric push rod 5. This push rod 5 drives a sliding frame 501 to move linearly back and forth along the mounting frame 4, causing the cylinder 6, mounting plate 7, and polishing machine 8 to move closer to or further away from the metal workpiece, thus adjusting the polishing distance. The sliding frame 501 is slidably connected to the mounting frame 4. The telescopic end of the electric push rod 5 is connected to the sliding frame 501. The cylinder 6 is mounted on the sliding frame 501, driving the mounting plate 7 to move up and down, thereby causing the polishing machine 8 to apply vertical pressure and control contact with the metal workpiece, achieving polishing operations at different heights. The mounting plate 7 is mounted on the telescopic end of the cylinder 6. The mounting plate 7 has multiple evenly spaced mounting holes for mounting different equipment. The polishing machine 8 is mounted on the mounting plate 7 to perform the polishing operation. This tool is used for polishing metal workpieces to grind and polish their surfaces, improving surface finish and processing quality. Multiple mounting seats 9 are evenly spaced on the worktable 1, each with two pneumatic clamps 10 driven by compressed air to quickly clamp or release the metal workpiece, ensuring no displacement during polishing and improving processing accuracy. Each pneumatic clamp 10 has multiple connection holes for easy installation and connection. Multiple dust collection frames 11 are evenly spaced on the worktable 1, surrounding each processing station, to collect dust and debris generated during polishing. Multiple collection boxes 12 are evenly spaced inside the worktable 1 to collect the metal dust sucked in from the dust collection frames 11. Dust and debris are easily and uniformly cleaned, maintaining a clean working environment. Each collection box 12 is fitted with a cover plate 1201, and each collection box 12 is equipped with an air pump 13 to provide negative pressure power for the dust collection mechanism. Each air pump 13 is connected to an air extraction pipe 1301, the other end of which is connected to the corresponding dust collection frame 11 for transferring dust and debris into the collection box 12. Each pneumatic clamp 10 is equipped with a pressure sensor 14 to detect the clamping force in real time, ensuring that the clamping force is moderate and avoiding affecting the processing quality or damaging the workpiece due to excessively loose or tight clamping. Each pneumatic clamp 10 is connected to a soft pad 15, which is attached to the contact area between the pneumatic clamp and the workpiece to provide cushioning protection and prevent the workpiece surface from being pinched or scratched.Multiple optical detectors 16 are evenly spaced on the workbench 1. After polishing, they automatically detect parameters such as gloss and flatness of the workpiece surface to determine whether it meets the set standards, achieving online quality monitoring. Each dust collection box 11 is connected to a guide frame 17 to guide dust flow to the dust collection port, improving dust collection efficiency and optimizing the dust removal path. Each cover plate 1201 is embedded with an observation window 18, allowing staff to observe the dust accumulation inside the collection box 12 at any time.

[0024] When this device is needed, the operator can place the metal workpieces to be processed sequentially on the mounting base 9, between the two pneumatic clamps 10. After the metal workpieces are placed, multiple pneumatic clamps 10 can be activated to fix the metal workpieces. Once the pneumatic clamps 10 are fixed, the operator can activate multiple pressure sensors 14 to detect the clamping pressure. When the pressure is within acceptable limits, the operator can then activate the polishing machine 8, the electric push rod 5, and the cylinder 6. After the polishing machine 8 is started, it can polish the metal workpieces. The telescopic end of the electric push rod 5 drives the sliding frame 501, cylinder 6, mounting plate 7, and polishing machine 8 to move back and forth for grinding and polishing the metal workpiece. The telescopic end of the cylinder 6 drives the mounting plate 7 and polishing machine 8 to move up and down for grinding and polishing the metal workpiece. During the grinding and polishing process, the operator can also start the suction pump 13. The suction pump 13 extracts the debris generated during the grinding and polishing process through the suction pipe 1301. Then, these debris will flow into the collection box 12 through the suction pipe 1301 and the suction pump 13. After the grinding and polishing is completed, the operator... The operator can then turn off the polishing machine 8, electric push rod 5, and cylinder 6. Subsequently, the operator can activate multiple optical detectors 16 to inspect the polished metal workpiece. Once the polishing degree meets the requirements, the operator can activate the electric turntable 3. The turntable 3 will rotate the connected components 90 degrees to polish the next metal workpiece. This process is repeated for the second metal workpiece. Once the second metal workpiece is polished, the process is repeated for the third and fourth metal workpieces. After grinding and polishing, once all the metal workpieces are ground and polished, the staff will turn off the multiple pneumatic clamps 10. The pneumatic clamps 10 will no longer fix the metal workpieces, and the staff can then take out the ground and polished metal workpieces. When it is necessary to clean the collection box 12, the staff can rotate the transparent rotating door 101 to open it. After the transparent rotating door 101 is opened, the staff can remove the cover plate 1201 and then clean the collection box 12. After cleaning, the staff can then reset the cover plate 1201 and the transparent rotating door 101.

[0025] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A multi-station rotary metal surface treatment device, characterized in that, The system includes a workbench (1), a transparent rotating door (101), a mounting ring (2), an electric turntable (3), a mounting frame (4), an electric push rod (5), a sliding frame (501), a cylinder (6), a mounting plate (7), a polishing machine (8), a mounting base (9), a pneumatic clamp (10), a dust collection frame (11), a collection box (12), a cover plate (1201), an air pump (13), and an air extraction pipe (1301). Four transparent rotating doors (101) are evenly spaced and rotatably connected to the workbench (1). A mounting ring (2) is fixedly connected to the top of the workbench (1). An electric turntable (3) is mounted on the top of the mounting ring (2). A mounting frame (4) is mounted on the top of the electric turntable (3). An electric push rod (5) is installed at the bottom inside the mounting frame (4). A sliding frame (501) is slidably connected to the mounting frame (4). The electric push rod (5) extends and retracts. The end is fixedly connected to the sliding frame (501). A cylinder (6) is installed on the sliding frame (501). A mounting plate (7) is fixedly connected to the telescopic end of the cylinder (6). A polishing machine (8) is installed at the bottom of the mounting plate (7). Four mounting seats (9) are evenly spaced on the workbench (1). A pneumatic clamp (10) is symmetrically installed on each mounting seat (9). Four dust collection frames (11) are evenly spaced on the top of the workbench (1). Four collection boxes (12) are evenly spaced inside the workbench (1). A cover plate (1201) is snapped onto each collection box (12). An air suction pump (13) is installed on the top of each collection box (12). An air suction pipe (1301) is fixedly connected to each air suction pump (13). The other end of each air suction pipe (1301) is fixedly connected to the corresponding dust collection frame (11).

2. The multi-station rotary metal surface treatment equipment according to claim 1, characterized in that, It also includes a pressure sensor (14), which is installed on each pneumatic clamp (10).

3. The multi-station rotary metal surface treatment equipment according to claim 2, characterized in that, It also includes a soft pad (15), with a soft pad (15) connected to each of the two adjacent pneumatic clamps (10) on the opposite side.

4. The multi-station rotary metal surface treatment equipment according to claim 3, characterized in that, It also includes optical detectors (16), with four optical detectors (16) evenly spaced on the worktable (1).

5. A multi-station rotary metal surface treatment device according to claim 4, characterized in that, It also includes a guide frame (17), and each vacuum basket (11) is fixedly connected to a guide frame (17).

6. A multi-station rotary metal surface treatment device according to claim 5, characterized in that, It also includes an observation window (18), which is embedded in each cover plate (1201).

7. A multi-station rotary metal surface treatment device according to claim 6, characterized in that, The mounting plate (7) has multiple mounting holes spaced evenly apart.

8. A multi-station rotary metal surface treatment device according to claim 7, characterized in that, Each pneumatic clamp (10) has multiple connection holes.

Images