Debugging mechanism

Abstract

The debugging mechanism is used for adjusting the position of a spray gun and comprises a first adjusting assembly, a second adjusting assembly and a third adjusting assembly, the first adjusting assembly comprises a positioning plate and a first adjusting piece, and one end of the first adjusting piece is fixed to the positioning plate in a sliding mode in the first direction; a first fixing block is arranged at the other end of the first adjusting piece; the second adjusting assembly comprises a connecting piece and a second adjusting piece, one end of the connecting piece is rotatably fixed to the first fixing block in the second direction, the second adjusting piece is rotatably fixed to the other end of the connecting piece in the third direction, and the spray gun is fixed to the second adjusting piece; the third adjusting assembly comprises a third adjusting piece, and the positioning plate is slidably fixed to the third adjusting piece in the fourth direction; wherein the first direction, the second direction, the third direction and the fourth direction are different from one another. By arranging the first section assembly, the second adjusting assembly and the third adjusting assembly, the position consistency of the spray gun can be guaranteed, and the debugging efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of automatic spraying technology, and more particularly to a debugging mechanism. Background Technology

[0002] Sandblasting, as an anodizing process for product surfaces, relies heavily on the placement of the spray gun, which directly impacts the product's appearance and dimensions. Currently, the primary method for adjusting the spray gun position relies on technicians entering the machine to manually adjust the guns. This involves using various tools to sequentially adjust multiple spray guns. Due to the large number of spray guns and the difficulty in ensuring uniformity in their positions during manual measurement, errors are inevitable, and the process is time-consuming and labor-intensive. Therefore, achieving efficient and precise adjustment of the spray gun position has become a pressing issue for those skilled in the art. Utility Model Content

[0003] In view of this, this application provides a debugging mechanism to solve the above-mentioned technical problems.

[0004] This application provides a first aspect of an adjustment mechanism for adjusting the position of a spray gun, comprising a first adjustment component, a second adjustment component, and a third adjustment component. The first adjustment component includes a positioning plate and a first adjusting member. One end of the first adjusting member is slidably fixed to the positioning plate along a first direction, and the other end of the first adjusting member is provided with a first fixing block. The second adjustment component includes a connecting member and a second adjusting member. One end of the connecting member is rotatably fixed to the first fixing block along a second direction, and the second adjusting member is rotatably fixed to the other end of the connecting member along a third direction. The spray gun is fixed to the second adjustment component. The third adjustment component includes a third adjusting member, and the positioning plate is slidably fixed to the third adjusting member along a fourth direction. The first direction, the second direction, the third direction, and the fourth direction are all different from each other.

[0005] Based on the first aspect, in some possible implementations, the connector includes a first connecting portion and a second connecting portion, with an included angle between the first connecting portion and the second connecting portion; wherein, the end of the first connecting portion away from the second connecting portion is rotatably fixed to the first fixing block along the second direction; and the second adjusting member is rotatably fixed to the end of the second connecting portion away from the first connecting portion along the third direction.

[0006] Based on the first aspect, in some possible implementations, the positioning plate is provided with a distance scale and a first sliding groove, the distance scale is arranged along the first direction, and the first sliding groove is arranged parallel to and adjacent to the distance scale along the first direction; wherein, the end of the first adjusting member away from the first fixing block is slidably fixed to the first sliding groove along the first direction.

[0007] Based on the first aspect, in some possible implementations, the first adjusting member is provided with a second sliding groove extending from one end away from the first fixing block toward one end near the first fixing block, wherein the direction of extension of the second sliding groove is different from the first direction, and the first adjusting assembly further includes a fixing member that is slidably disposed in the first sliding groove and the second sliding groove to fix and position the first adjusting member and the positioning plate.

[0008] Based on the first aspect, in some possible implementations, the first fixing block is provided with a first scale in the second direction; the end of the first connecting portion away from the second connecting portion is provided with a first positioning line, the first positioning line being used to align with the first scale to determine the relative position of the first connecting portion and the first fixing block.

[0009] Based on the first aspect, in some possible implementations, the second adjusting member includes a first part having a second scale in the third direction, the first part being rotatably fixed to the end of the second connecting portion away from the first connecting portion along the third direction, wherein the end of the second connecting portion away from the first connecting portion has a second positioning line, the second positioning line being aligned with the second scale to determine the relative position of the first part and the second connecting portion.

[0010] Based on the first aspect, in some possible implementations, the second adjusting member further includes a second part connected to the first part, and the spray gun is fixed to the second part.

[0011] Based on the first aspect, in some possible implementations, the third adjusting member extends along the fourth direction, and the third adjusting assembly further includes a scale extending along the fourth direction and disposed adjacent to the third adjusting member, and the positioning plate is slidably fitted onto the scale.

[0012] Based on the first aspect, in some possible implementations, the third adjustment component further includes a nut, the outer surface of the third adjustment member is provided with threads, and the positioning plate is fixed to the third adjustment member by the nut engaging with the threads.

[0013] Based on the first aspect, in some possible implementations, the first adjustment assembly further includes another first adjustment member, one end of which is slidably fixed to the positioning plate along the first direction, and the other end of which is provided with a first fixing block.

[0014] Based on the first aspect, in some possible implementations, the second adjustment assembly further includes another of the connecting members and another second adjustment member, one end of the other connecting member being rotatably fixed to another of the first fixing blocks along the second direction, and the other second adjustment member being rotatably fixed to the other end of the other connecting member along the third direction, with the spray gun fixed to the other second adjustment member.

[0015] The aforementioned adjustment structure, by setting up a first adjustment component, a second adjustment component, and a third adjustment component, can achieve precise adjustment of the spray gun position in multiple directions (including the first direction, the second direction, the third direction, and the fourth direction), maintain the consistency of the spray gun position, improve the efficiency of spray gun adjustment, and greatly save labor costs. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional schematic diagram of a debugging mechanism provided in one embodiment of this application.

[0018] Figure 2 for Figure 1 A top view of part of the structure in the debugging mechanism shown.

[0019] Figure 3 for Figure 1 Enlarged view of section VII.

[0020] Figure 4 for Figure 1 Enlarged view of section VIII.

[0021] Figure 5 for Figure 1 Enlarged view of section IV.

[0022] Figure 6 This is a three-dimensional structural diagram of a sandblasting device provided in one embodiment of this application.

[0023] Figure 7 for Figure 6 The diagram shows a partial structural schematic of the sandblasting equipment.

[0024] Figure 8 for Figure 7 A magnified view of the middle V section.

[0025] Explanation of key component symbols:

[0026] Debugging mechanism 100; First adjusting component 10; Positioning plate 11; Distance scale 111; First slide groove 112; First adjusting component 12; Second slide groove 121; First fixing block 13; First scale 131; Fixing component 14; Second adjusting component 20; Second adjusting component 21; First part 211; Second scale 2111; Second part 212; Connecting component 22; First connecting part 221; First positioning line 2211; Second connecting part 222; Second positioning line 2221; First fixing component 23; Second fixing component 24; Third fixing component 25; Angle A; Third adjusting component 30; Third adjusting component 31; Thread 311; Scale 32; Nut 33; Base 40; Sandblasting equipment 200; Support rod 201; Machine belt 202; Spray gun 300; Spray gun ear plate 301; Collar 302; Connecting rod 303; Product 400.

[0027] The following specific embodiments will further illustrate this application in conjunction with the above-described accompanying drawings. Detailed Implementation

[0028] The embodiments of this application are described in detail below. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application. The reagents and materials described in the following embodiments are all commercially available.

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein in the specification of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] Some embodiments of this application are described in detail. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0032] Please see Figure 1 and Figure 2This application provides an adjustment mechanism 100 for adjusting the position of a spray gun 300. The adjustment mechanism 100 includes a first adjustment component 10, a second adjustment component 20, a third adjustment component 30, and a base 40. The first adjustment component 10 includes a positioning plate 11 and a first adjustment member 12. One end of the first adjustment member 12 is slidably fixed to the positioning plate 11 along a first direction X, and the other end of the first adjustment member 12 is provided with a first fixing block 13. The second adjustment component 20 includes a connecting member 22 and a second adjustment member 21. One end of the connecting member 22 is rotatably fixed to the first fixing block 13 along a second direction (not shown), and the second adjustment member 21 is rotatably fixed to the other end of the connecting member 22 along a third direction (not shown). The spray gun 300 is fixed to the second adjustment member 21. The third adjustment component 30 includes a third adjustment member 31. The positioning plate 11 is slidably fixed to the third adjustment member 31 along a fourth direction Y, and the end of the third adjustment member 31 away from the positioning plate 11 is fixed to the base 40. Among them, the first direction X, the second direction (not shown), the third direction (not shown), and the fourth direction Y are all different from each other. By setting the first adjustment component 10, the second adjustment component 20, and the third adjustment component 30, this application can achieve precise adjustment of the position of the spray gun 300 in the above four directions, maintain the consistency of the spray gun 300 position, improve the efficiency of spray gun 300 adjustment, and greatly save labor costs.

[0033] In this embodiment, the first adjustment assembly 10 further includes another first adjustment member 12. One end of the other first adjustment member 12 is slidably fixed to the positioning plate 11 along the first direction X, and the other end of the other first adjustment member 12 is provided with another first fixing block 13. The second adjustment assembly 20 further includes another connector 22 and another second adjustment member 21. One end of the other connector 22 is rotatably fixed to the other first fixing block 13 along the second direction (not shown), and the other second adjustment member 21 is rotatably fixed to the other end of the other connector 22 along the third direction (not shown). The spray gun 300 is fixed to the other second adjustment member 21.

[0034] In some embodiments, the number of spray guns 300 includes, but is not limited to, two, and the number of the first adjusting member 12, the first fixing block 13, the connecting member 22, and the second adjusting member 21 corresponds one-to-one with the number of spray guns 300. In this embodiment, the number of spray guns 300 is two. The adjustment mechanism 100 of this application is used to simultaneously adjust the consistency of the positions between the two spray guns 300, avoiding the need for operators to adjust the positions of the two spray guns 300 one by one. This not only improves the positional accuracy of the two spray guns 300, but also greatly saves time and improves the efficiency of adjustment.

[0035] Please see Figure 1 , Figure 3 and Figure 4In this embodiment, the connector 22 includes a first connecting portion 221 and a second connecting portion 222, forming an included angle A between the first connecting portion 221 and the second connecting portion 222. The end of the first connecting portion 221 away from the second connecting portion 222 is rotatably fixed to the first fixing block 13 along the second direction (not shown); the second adjusting member 21 is rotatably fixed to the end of the second connecting portion 222 away from the first connecting portion 221 along a third direction (not shown). This application adjusts the position of the spray gun 300 in the second direction (not shown) by rotatably fixing the end of the first connecting portion 221 away from the second connecting portion 222 along the second direction (not shown). This application also adjusts the position of the spray gun 300 in a third direction (not shown) by rotatably fixing the second adjusting member 21 to the end of the second connecting portion 222 away from the first connecting portion 221 along a third direction (not shown).

[0036] In some embodiments, the included angle A between the first connecting portion 221 and the second connecting portion 222 is, but is not limited to, 90 degrees. In this embodiment, the included angle A between the first connecting portion 221 and the second connecting portion 222 is 90 degrees.

[0037] In this embodiment, the second adjusting member 20 further includes a first fixing member 23 and a second fixing member 24. The end of the first connecting portion 221 away from the second connecting portion 222 is rotatably fixed to the first fixing block 13 along the second direction (not shown) via the first fixing member 23. The second adjusting member 21 is rotatably fixed to the end of the second connecting portion 222 away from the first connecting portion 221 along a third direction (not shown) via the second fixing member 24. This application does not limit the specific types of the first fixing member 23 and the second fixing member 24, as long as they meet the requirements of this application. In this embodiment, the specific types of the first fixing member 23 and the second fixing member 24 are bolts, with two first fixing members 23 and two second fixing members 24.

[0038] Please see Figure 1 , Figure 2 , Figure 6 and Figure 7 In this embodiment, the positioning plate 11 is provided with a distance scale 111 and a first sliding groove 112. The distance scale 111 is set along the first direction X, and the first sliding groove 112 is set parallel to and adjacent to the distance scale 111 along the first direction X. The end of the first adjusting member 12 away from the first fixing block 13 is slidably fixed to the first sliding groove 112 along the first direction X. By providing a distance scale 111 on the positioning plate 11, this application allows for intuitive and accurate adjustment of the distance between the first adjusting members 12 according to the specific value corresponding to the first adjusting member 12 on the distance scale 111, thereby ensuring the consistency of the position of the spray gun 300 in the first direction X.

[0039] In this embodiment, the first adjusting member 12 is provided with a second sliding groove 121 extending from one end away from the first fixing block 13 toward the end closer to the first fixing block 13. The direction in which the second sliding groove 121 extends is different from the first direction X. The first adjusting assembly 10 also includes a fixing member 14, which is slidably inserted through the first sliding groove 112 and the second sliding groove 121 to fix and position the first adjusting member 12 and the positioning plate 11. In this application, the length of the first adjusting member 12 in the direction of extension of the second sliding groove 121 is controlled by adjusting the tightness of the fixing member 14, ensuring that the spray gun 300 will not interfere with the connecting rod 201 when it is subsequently installed in the sandblasting equipment 200. In addition, when the fixing member 14 is locked, the spacing of the spray gun 300 along the first direction X can be kept unchanged, thereby ensuring the consistency of the position of the spray gun 300 in the first direction X and saving the time of adjusting the position of the spray gun 300.

[0040] This application does not limit the specific type and quantity of the fastener 14, as long as it can serve to fix and position the first adjusting member 12 and the positioning plate 11. In this embodiment, the fastener 14 is specifically a bolt, and there are two of them.

[0041] Please see Figure 1 and Figure 3 The first fixing block 13 is provided with a first scale 131 in the second direction (not shown). The first connecting part 221 is provided with a first positioning line 2211 at the end away from the second connecting part 222. The first positioning line 2211 is used to align with the first scale 131 to determine the relative position of the first connecting part 221 and the first fixing block 13, thereby determining the position of the spray gun 300 in the second direction (not shown).

[0042] Please see Figure 1 and Figure 4 In this embodiment, the second adjusting member 21 includes a first part 211. The first part 211 has a second scale 2111 on a third direction (not shown). The first part 211 is rotatably fixed to the end of the second connecting part 222 away from the first connecting part 221 along the third direction (not shown). The end of the second connecting part 222 away from the first connecting part 221 has a second positioning line 2221. The second positioning line 2221 is aligned with the second scale 2111 to determine the relative position of the first part 211 and the second connecting part 222, thereby determining the position of the spray gun 300 in the third direction (not shown).

[0043] In this embodiment, the second adjusting member 21 further includes a second part 212, which is connected to the first part 211, and the spray gun 300 is fixed to the second part 212.

[0044] In this embodiment, the second adjustment assembly 20 further includes a third fixing member 25, through which the spray gun 300 is fixed to the second part 212. This application does not limit the specific type and number of the third fixing member 25, as long as it meets the requirements of this application. In this embodiment, the specific type of the third fixing member 25 is a bolt, and the number is two.

[0045] Please see Figure 1 and Figure 5 In this embodiment, the third adjusting member 31 extends along the fourth direction Y, and the third adjusting assembly 30 further includes a scale 32 extending along the fourth direction Y and disposed adjacent to the third adjusting member 31. The positioning plate 11 is slidably sleeved on the scale 32, and the end of the scale 32 away from the positioning plate 11 is fixed to the base 40. This application can accurately determine the position of the spray gun 300 in the fourth direction Y by using the specific value corresponding to the positioning plate 11 on the scale 32.

[0046] In some embodiments, the number of scales 32 includes, but is not limited to, two. In this embodiment, the number of scales 32 is two.

[0047] In this embodiment, the third adjustment component 30 also includes a nut 33. The outer surface of the third adjustment component 31 is provided with a thread 311. The positioning plate 11 is fixed to the third adjustment component 31 by the nut 33 cooperating with the thread 311. This design can be used to adjust and fix the position of the positioning plate 11 in the fourth direction Y, thereby fixing the position of the spray gun 300 in the fourth direction Y.

[0048] In some embodiments, the number of nuts 33 includes, but is not limited to, four, and the number of third adjusting members 31 includes, but is not limited to, two. In this embodiment, the number of nuts 33 is four, and the number of third adjusting members 31 is two. Each pair of nuts 33 is fitted onto one third adjusting member 31, and the two nuts 33 are respectively located on opposite sides of the positioning plate 11.

[0049] Please see Figures 6 to 8The adjustment mechanism 100 of this application is mainly used in a sandblasting equipment 300. The specific working process is as follows: After adjusting and positioning the spray gun 300 in multiple directions outside the sandblasting equipment 300 using the adjustment mechanism 100, the adjustment mechanism 100 is moved into the sandblasting equipment 300. The base 40 of the adjustment mechanism 100 is parallel to the machine belt 202. An infrared indicator light (not shown) is installed on the spray gun 300. The base 40 is moved until the light spot of the infrared indicator light (not shown) is just right. The spray gun 300 is placed in the middle of the product 400 (located on the machine belt 202). Then, the collar 302 fitted on the spray gun 300 is fixed to the support rod 201 in the sandblasting equipment 300. Finally, the spray gun 300 is removed from the adjustment mechanism 100 and withdrawn from the adjustment mechanism 100 to achieve efficient and precise adjustment. In the subsequent sandblasting process, the spray gun 300 can accurately sandblast the product 400. The final product 400 has a good surface gloss and sandblasting effect, and the key dimensional tolerances are small.

[0050] In this embodiment, a connecting rod 303 is provided on the collar 302. The connecting rod 303 can pass through the support rod 201 to fix the spray gun 300 to the support rod 201. This design allows the spray gun 300 to be disassembled and assembled at any time.

[0051] In this embodiment, the spray gun 300 is also provided with a spray gun ear plate 301, and the spray gun 300 is connected to the adjustment mechanism 100 through the spray gun ear plate 301.

[0052] The adjustment mechanism 100 provided in this application, by setting the first adjustment component 10, the second adjustment component 20 and the third adjustment component 30, can achieve precise adjustment of the position of the spray gun 300 in the above four directions, maintain the consistency of the position of the spray gun 300, improve the efficiency of the adjustment of the spray gun 300 and greatly save labor costs.

[0053] The above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. Although this application has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions to the technical solutions of this application should not depart from the spirit and scope of the technical solutions of this application.

Claims

1. A setting mechanism for adjusting the position of a spray gun, characterized in that, include: A first adjustment assembly, comprising a positioning plate and a first adjustment member, wherein one end of the first adjustment member is slidably fixed to the positioning plate along a first direction, and the other end of the first adjustment member is provided with a first fixing block; The second adjustment component includes a connector and a second adjustment component. One end of the connector is rotatably fixed to the first fixing block along a second direction, and the second adjustment component is rotatably fixed to the other end of the connector along a third direction. The spray gun is fixed to the second adjustment component. The third adjustment assembly includes a third adjustment member, wherein the positioning plate is slidably fixed to the third adjustment member along a fourth direction; The first direction, the second direction, the third direction, and the fourth direction are all different from each other.

2. The debugging mechanism according to claim 1, characterized in that, The connector includes: a first connecting part and a second connecting part, wherein the first connecting part and the second connecting part form an included angle; Wherein, the end of the first connecting part away from the second connecting part is rotatably fixed to the first fixing block along the second direction; the second adjusting member is rotatably fixed to the end of the second connecting part away from the first connecting part along the third direction.

3. The debugging mechanism according to claim 1, characterized in that, The positioning plate is provided with a distance scale and a first sliding groove. The distance scale is set along the first direction, and the first sliding groove is set parallel to and adjacent to the distance scale along the first direction. Wherein, the end of the first adjusting member away from the first fixing block is slidably fixed to the first sliding groove along the first direction.

4. The debugging mechanism according to claim 3, characterized in that, The first adjusting member is provided with a second sliding groove extending from one end away from the first fixing block toward one end closer to the first fixing block, wherein the direction of extension of the second sliding groove is different from the first direction. The first adjusting component also includes a fixing member, which is slidably disposed in the first sliding groove and the second sliding groove to fix and position the first adjusting member and the positioning plate.

5. The debugging mechanism according to claim 2, characterized in that, The first fixing block has a first scale in the second direction; The first connecting part is provided with a first positioning line at the end away from the second connecting part. The first positioning line is used to align with the first scale to determine the relative position of the first connecting part and the first fixing block.

6. The debugging mechanism according to claim 2, characterized in that, The second adjusting member includes a first part, which has a second scale in the third direction. The first part is rotatably fixed to the end of the second connecting part away from the first connecting part along the third direction. The end of the second connecting part away from the first connecting part has a second positioning line, which is aligned with the second scale to determine the relative position of the first part and the second connecting part.

7. The debugging mechanism according to claim 6, characterized in that, The second adjusting member further includes a second part, which is connected to the first part, and the spray gun is fixed to the second part.

8. The debugging mechanism according to claim 1, characterized in that, The third adjusting member extends along the fourth direction, and the third adjusting assembly further includes a scale extending along the fourth direction and disposed adjacent to the third adjusting member, and the positioning plate is slidably fitted onto the scale.

9. The debugging mechanism according to claim 1, characterized in that, The third adjustment component also includes a nut, and the outer surface of the third adjustment member is provided with threads. The positioning plate is fixed to the third adjustment member by the nut engaging with the threads.

10. The debugging mechanism according to claim 1, characterized in that, The first adjustment assembly further includes another first adjustment member, one end of which is slidably fixed to the positioning plate along the first direction, and the other end of which is provided with a first fixing block; The second adjustment assembly further includes another connector and another second adjustment member. One end of the other connector is rotatably fixed to another first fixing block along the second direction, and the other second adjustment member is rotatably fixed to the other end of the other connector along the third direction. The spray gun is fixed to the other second adjustment member.

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