Multi-layer composite wear-resisting plate cutting device
By using atomizing nozzles in the multi-layer composite wear-resistant plate cutting device to reduce smoke and temperature, and by filtering debris through a screen to achieve water reuse, the problem of increased smoke and temperature during the cutting process is solved, thereby improving work efficiency and resource utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TONGLING DONGFANG MINING MASCH CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-05-19
AI Technical Summary
Existing technology generates a large amount of fumes and causes the boards to heat up rapidly when cutting multi-layer composite wear-resistant boards, resulting in low work efficiency and inability to retrieve them in a timely manner.
A multi-layer composite wear-resistant plate cutting device is designed. It uses an atomizing nozzle to spray water mist to reduce smoke, uses a guide pump and delivery pipe system to cool the plate, and filters the debris generated during cutting through a screen to achieve water reuse. The bracket and limit block adjust the plate to fix it and prevent displacement.
It effectively reduces smoke emissions, shortens cooling time, facilitates timely removal of boards, improves cutting efficiency, reduces water waste, and ensures cutting accuracy.
Smart Images
Figure CN224255453U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of multi-layer composite wear-resistant plate processing technology, specifically, to a multi-layer composite wear-resistant plate cutting device. Background Technology
[0002] Multi-layer composite wear-resistant plate is a special type of plate designed for high-wear working conditions. It achieves excellent wear resistance, impact resistance and environmental adaptability through the composite structure of different materials. Since multi-layer composite wear-resistant plates are used in many scenarios and different scenarios require different sizes, the multi-layer composite wear-resistant plates need to be cut.
[0003] However, existing technologies generate a large amount of fumes when cutting multi-layer composite wear-resistant plates, and the multi-layer composite wear-resistant plates heat up rapidly during the cutting process. After cutting, they need to wait for cooling before they can be removed, resulting in low work efficiency. Therefore, it is necessary to design a multi-layer composite wear-resistant plate cutting device. Utility Model Content
[0004] The purpose of this invention is to provide a multi-layer composite wear-resistant plate cutting device, which solves the problems in related technologies such as the large amount of smoke generated during cutting and the rapid heating of the multi-layer composite wear-resistant plate during cutting, making it impossible to handle.
[0005] The technical solution of this utility model is as follows:
[0006] A multi-layer composite wear-resistant plate cutting device includes a cutting table. A slide is welded to the top surface of the cutting table, and a slider is slidably mounted on the inner top of the slide. An electric push rod is screwed to the bottom of the slider, and a cutting machine is screwed to the telescopic end of the electric push rod. Telescopic rods are screwed to both outer walls of the slider, and support plates are screwed to the telescopic ends of the telescopic rods. An atomizing nozzle is screwed to the support plate. A sieve plate is screwed inside the cutting table, and several sieve holes are evenly spaced on the sieve plate. A discharge pipe is welded to the bottom of the cutting table, and the discharge... A flow valve is screwed to the bottom of the pipe, and a bellows is screwed to the bottom of the flow valve. A pair of screens are screwed inside the bellows. A base is welded to the bottom of the cutting table, and a sliding groove is opened on the base. A water tank is placed on the sliding groove, and a flow pump is screwed to the bottom of the water tank. A delivery pipe is inserted into the flow pump. A docking box is screwed to the top of the slide, and the other end of the delivery pipe is inserted into the docking box. Water pipes are inserted into both sides of the docking box, and the other ends of the two water pipes are respectively inserted into two atomizing nozzles.
[0007] Preferably, side plates are screwed to both outer walls of the corrugated pipe, and the sieve plate is inclined.
[0008] Preferably, a screw is inserted inside the slide, a motor is screwed to one end of the slide, and the output end of the motor is welded and fixed to one end of the screw. The slider and the screw are connected by a thread. A pair of guide rods are welded inside the slide, and the guide rods pass through the slider.
[0009] Preferably, the top two sides of the cutting table are provided with movable slots, and a pair of brackets are engaged between the two movable slots. The outer walls of both sides of the cutting table are provided with sliding openings, and a pair of limiting blocks are slidably installed inside the sliding openings. One end of the limiting block passes through the sliding opening and is welded and fixed to the bracket.
[0010] Preferably, both ends of one of the sliding ports are welded with fixing plates, and a first threaded rod is threadedly installed on the fixing plates, with one end of the first threaded rod fitting against the outer wall of the limiting block.
[0011] Preferably, the bottom of the bracket is glued with several anti-slip pads at equal intervals.
[0012] Preferably, the top of the bracket is provided with a movable groove, and a pair of movable frames are slidably installed inside the movable groove. A second threaded rod is threadedly installed on the top of the movable frame, and a pressing block is threadedly installed on one bottom end of the second threaded rod. A rubber pad is glued to the bottom end face of the pressing block.
[0013] Preferably, a controller is screwed onto the outer wall of the cutting table.
[0014] The beneficial effects of this utility model are:
[0015] Water is pumped from the tank and delivered to the docking box via a guide pump and delivery pipe. Two water pipes then distribute the water from the docking box to two atomizing nozzles. The atomized nozzles spray water, reducing the amount of fumes generated during cutting and minimizing the harmful effects of fumes entering the air. Simultaneously, they cool the multi-layer composite wear-resistant plate, shortening the cooling time and facilitating removal. Telescopic rods and support plates allow the atomizing nozzles to move downwards synchronously with the cutting machine. The cooled wastewater flows into the discharge pipe and then into the corrugated pipe, where a screen filters out cutting debris. The filtered water flows back into the tank for reuse, reducing water waste. The screen plate and perforations prevent large pieces from falling onto the cutting table. Closing the flow valve allows workers to easily remove the corrugated pipe for cleaning the screen, preventing clogging and ensuring effective filtration.
[0016] Tightening the first threaded rod pushes the limiting block, thereby moving the bracket and adjusting the distance between the two brackets to support multi-layer composite wear-resistant plates of different sizes. Simultaneously, the movement of the brackets adjusts the cutting position of the multi-layer composite wear-resistant plate. The sliding movable frame can also be adjusted to secure multi-layer composite wear-resistant plates of different sizes. Tightening the second threaded rod uses pressing blocks and rubber pads to press and reinforce the multi-layer composite wear-resistant plate. Anti-slip pads increase the friction between the multi-layer composite wear-resistant plate and the brackets, preventing the plate from shifting during cutting and affecting the cutting effect. Attached Figure Description
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0018] Figure 1 This is an isometric view of the entire utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the bottom structure of this utility model;
[0021] Figure 4 This is a cross-sectional view of the entire utility model;
[0022] Figure 5 This is a vertical sectional view of the present invention.
[0023] In the diagram: 1. Cutting table; 2. Carriage; 3. Slider; 4. Electric push rod; 5. Cutting machine; 6. Telescopic rod; 7. Support plate; 8. Atomizing nozzle; 9. Screen plate; 10. Screen hole; 11. Discharge pipe; 12. Flow valve; 13. Corrugated pipe; 14. Screen mesh; 15. Water tank; 16. Flow pump; 17. Delivery pipe; 18. Connecting box; 19. Water pipe; 20. Slide groove; 21. Side plate; 22. Screw; 23. Motor; 24. Guide rod; 25. Moving groove; 26. Bracket; 27. Slide opening; 28. Limiting block; 29. Fixing plate; 30. First threaded rod; 31. Anti-slip pad; 32. Movable groove; 33. Movable frame; 34. Second threaded rod; 35. Pressing block; 36. Rubber pad; 37. Controller; 38. Base. Detailed Implementation
[0024] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0025] like Figure 1-5As shown, this embodiment proposes a multi-layer composite wear-resistant plate cutting device, including a cutting table 1. A slide 2 is welded to the top end face of the cutting table 1, and a slider 3 is slidably installed on the inner top side of the slide 2. An electric push rod 4 is screwed to the bottom of the slider 3, and a cutting machine 5 is screwed to the telescopic end of the electric push rod 4. Telescopic rods 6 are screwed to both outer walls of the slider 3, and a support plate 7 is screwed to the telescopic end of the telescopic rod 6. An atomizing nozzle 8 is screwed onto the support plate 7. A screen plate 9 is screwed into the inside of the cutting table 1, and several screen holes 10 are equally spaced on the screen plate 9. A discharge pipe 11 is welded to the bottom of the cutting table 1, and a flow valve 12 is screwed to the bottom of the discharge pipe 11. A corrugated pipe 13 is screwed to the bottom of the flow valve 12, and a pair of screens 14 are screwed into the inside of the corrugated pipe 13. A base 38 is welded to the bottom of platform 1, and a sliding groove 20 is provided on the base 38. A water tank 15 is placed on the sliding groove 20, and a flow pump 16 is screwed to the bottom of the water tank 15. A delivery pipe 17 is inserted into the flow pump 16. A docking box 18 is screwed to the top of the slide 2, and the other end of the delivery pipe 17 is inserted into the docking box 18. Water pipes 19 are inserted into both sides of the docking box 18, and the other ends of the two water pipes 19 are respectively inserted into two atomizing nozzles 8. Side plates 21 are screwed to both outer walls of the corrugated pipe 13. The sieve plate 9 is inclined to avoid clogging of the sieve holes 10. A screw 22 is inserted into the inside of the slide 2, and a motor 23 is screwed to one end of the slide 2. The output end of the motor 23 is welded and fixed to one end of the screw 22. The slider 3 and the screw 22 are connected to each other. A pair of guide rods 24 are welded inside the slide 2 via a threaded connection, and the guide rods 24 pass through the slider 3. The screw 22 is driven by the motor 23 to rotate in both directions, which allows the slider 3 to move the cutting machine 5 back and forth. The guide rods 24 can support the slider 3 and reduce wear on the screw 22. The top two sides of the cutting table 1 are provided with moving slots 25, and a pair of brackets 26 are engaged between the two moving slots 25. The outer walls of both sides of the cutting table 1 are provided with sliding openings 27, and a pair of limiting blocks 28 are slidably installed inside the sliding openings 27. One end of the limiting block 28 passes through the sliding opening 27 and is welded and fixed to the bracket 26. The moving slots 25 are used to support the brackets 26. Fixed plates 29 are welded to both ends of one sliding opening 27, and the fixed plates 29 are open to the sliding openings 27. A first threaded rod 30 is threadedly installed, with one end of the first threaded rod 30 fitting against the outer wall of the limiting block 28. By turning the first threaded rod 30, the limiting block 28 can be pushed, thereby moving the bracket 26. Several anti-slip pads 31 are equidistantly bonded to the bottom of the bracket 26. The anti-slip pads 31 can improve the friction between the multi-layer composite wear-resistant plate and the bracket 26. A movable groove 32 is opened on the top of the bracket 26, and a pair of movable frames 33 are slidably installed inside the movable groove 32. A second threaded rod 34 is threadedly installed on the top of the movable frame 33, and a pressing block 35 is threadedly installed on one end of the bottom of the second threaded rod 34. A rubber pad 36 is bonded to the bottom end face of the pressing block 35. The position of the movable frame 33 can be adjusted by sliding it.To facilitate the fixing of multi-layer composite wear-resistant plates of different sizes, the pressing block 35 and rubber pad 36 can be used to press and reinforce the multi-layer composite wear-resistant plates by turning the second threaded rod 34. A controller 37 is screwed to the outer wall of the cutting table 1.
[0026] The electric push rod 4, cutting machine 5, telescopic rod 6, flow valve 12, diversion pump 16, and controller 37 used in this embodiment are all existing mature technologies. In use, turning the first threaded rod 30 can push the limiting block 28, thereby realizing the movement of the bracket 26. The distance between the two brackets 26 can be adjusted to facilitate the support of multi-layer composite wear-resistant plates of different sizes. At the same time, the movement of the brackets 26 can adjust the cutting position of the multi-layer composite wear-resistant plate. The position of the sliding movable frame 33 can be adjusted to facilitate the fixing of multi-layer composite wear-resistant plates of different sizes. By turning the second threaded rod 34, the multi-layer composite wear-resistant plate can be pressed and reinforced using the pressing block 35 and rubber pad 36. The anti-slip pad 31 increases the friction between the multi-layer composite wear-resistant plate and the bracket 26. After the multi-layer composite wear-resistant plate is fixed, the controller 37 controls the extension of the electric push rod 4, allowing the cutting machine 5 to move downwards. When the cutting machine 5 touches the multi-layer composite wear-resistant plate, the controller 37 starts the cutting machine 5 to cut the multi-layer composite wear-resistant plate. The motor 23 drives the screw 22 to rotate in both directions. To allow the slider 3 to move the cutting machine 5 back and forth, the guide rod 24 supports the slider 3, reducing wear on the screw 22. Water from the water tank 15 is pumped out and transported to the docking box 18 via the guide pump 16 and the delivery pipe 17. Two water pipes 19 then deliver the water from the docking box 18 to two atomizing nozzles 8. The atomizing nozzles spray water, reducing the fumes generated during cutting and simultaneously cooling the multi-layer composite wear-resistant plate. The telescopic rod 6 and the support plate 7 allow the cutting machine 5 to descend, driving the atomizing nozzles. 8. Simultaneously moving downwards, the cooled sewage flows into the discharge pipe 11 and enters the corrugated pipe 13. The screen 14 can filter the debris generated during cutting in the sewage. The filtered water will flow back into the water tank 15 for reuse, reducing water waste. The screen plate 9 and screen holes 10 can prevent large objects from falling into the cutting table 1. By closing the flow valve 12 and lifting the side plate 21, the corrugated pipe 13 can be contracted, making it easy for workers to remove the corrugated pipe 13 and clean the screen 14 to prevent clogging and affecting the filtration effect.
[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A multi-layer composite wear-resistant plate cutting device, comprising a cutting table (1), characterized in that, The top end face of the cutting table (1) is welded with a slide (2), and a slider (3) is slidably installed on the top inner side of the slide (2). An electric push rod (4) is screwed to the bottom of the slider (3), and a cutting machine (5) is screwed to the telescopic end of the electric push rod (4). Telescopic rods (6) are screwed to both outer walls of the slider (3), and a support plate (7) is screwed to the telescopic end of the telescopic rod (6). An atomizing nozzle (8) is screwed onto the support plate (7). A sieve plate (9) is screwed into the inside of the cutting table (1), and several sieve holes (10) are equally spaced on the sieve plate (9). A discharge pipe (11) is welded to the bottom of the cutting table (1), and a flow valve (12) is screwed to the bottom of the discharge pipe (11). 12) has a corrugated pipe (13) screwed to the bottom, and a pair of screens (14) screwed inside the corrugated pipe (13). The bottom of the cutting table (1) is welded with a base (38), and a sliding groove (20) is opened on the base (38). A water tank (15) is placed on the sliding groove (20), and a flow pump (16) is screwed to the bottom of the water tank (15). A delivery pipe (17) is inserted into the flow pump (16). A docking box (18) is screwed to the top of the slide (2), and the other end of the delivery pipe (17) is inserted into the docking box (18). Water pipes (19) are inserted into both sides of the docking box (18), and the other ends of the two water pipes (19) are respectively inserted into two atomizing nozzles (8).
2. The multi-layer composite wear-resistant plate cutting device according to claim 1, characterized in that, The corrugated pipe (13) has side plates (21) screwed onto both outer walls, and the sieve plate (9) is inclined.
3. The multi-layer composite wear-resistant plate cutting device according to claim 1, characterized in that, The slide (2) has a screw (22) inserted inside. One end of the slide (2) is screwed with a motor (23), and the output end of the motor (23) is welded to one end of the screw (22). The slider (3) is connected to the screw (22) by a thread. A pair of guide rods (24) are welded inside the slide (2), and the guide rods (24) pass through the slider (3).
4. The multi-layer composite wear-resistant plate cutting device according to claim 1, characterized in that, The cutting table (1) has movable slots (25) on both sides of its top, and a pair of brackets (26) are engaged between the two movable slots (25). The outer walls of both sides of the cutting table (1) have sliding openings (27), and a pair of limiting blocks (28) are slidably installed inside the sliding openings (27). One end of the limiting block (28) passes through the sliding opening (27) and is welded and fixed to the bracket (26).
5. The multi-layer composite wear-resistant plate cutting device according to claim 4, characterized in that, Both ends of one of the sliding ports (27) are welded with fixing plates (29), and a first threaded rod (30) is installed on the fixing plate (29) by thread. One end of the first threaded rod (30) is in contact with the outer wall of the limiting block (28).
6. The multi-layer composite wear-resistant plate cutting device according to claim 4, characterized in that, The bottom of the bracket (26) is glued with several anti-slip pads (31) at equal intervals.
7. The multi-layer composite wear-resistant plate cutting device according to claim 4, characterized in that, The top of the bracket (26) is provided with a movable groove (32), and a pair of movable frames (33) are slidably installed inside the movable groove (32). The top of the movable frame (33) is provided with a second threaded rod (34) by thread, and a pressing block (35) is provided at one end of the bottom of the second threaded rod (34) by thread. A rubber pad (36) is glued to the bottom end face of the pressing block (35).
8. The multi-layer composite wear-resistant plate cutting device according to claim 1, characterized in that, The outer wall of the cutting table (1) is screwed with a controller (37).