High-temperature treatment furnace with uniform heating structure

Abstract

The utility model relates to the technical field of polyester material processing, and discloses a high-temperature treatment furnace with a uniform heating structure, which comprises a feeding cover, the feeding cover is communicated with the right side of the top of a heating cylinder, spring rods are fixedly connected to the periphery of the interior of the feeding cover, and a filter screen is fixedly connected to the top of each spring rod. First gears are rotationally connected to the front side and the rear side of the right side of the inner wall of the feeding cover correspondingly, a grinding roller is fixedly connected to the left sides of the first gears, a top block is fixedly connected to the left side of the grinding roller, a feeding assembly is arranged on the rear side of the interior of the feeding cover, and a sealing assembly is arranged at the top of the feeding cover. According to the utility model, when materials are fed into the heating cylinder, the gear I is rotated to drive the grinding roller to pre-cut the materials, the ejector block is rotated, the filter screen is knocked, the materials are vibrated and uniformly discharged by virtue of the elasticity of the spring rod, and then the conveying belt is meshed with the gear I to drive the rotating rod and the gear II to transmit, so that the materials are conveyed again to realize multiple times of grinding.

Description

Technical Field

[0001] This utility model relates to the field of polyester material processing technology, and in particular to a high-temperature processing furnace with a uniform heating structure. Background Technology

[0002] A high-temperature treatment furnace for polyester materials is a device used for heat treatment of polyester materials. It provides a high-temperature environment through heating elements inside the furnace chamber, and hot air circulation is achieved with the help of baffles. This allows polyester chips or products to complete crystallization, drying or modification under the protection of inert gas. A precise temperature control system ensures temperature uniformity and improves the thermal stability and mechanical properties of the material. In order to facilitate the improvement of heating uniformity, a high-temperature treatment furnace with a uniform heating structure is required.

[0003] The high-temperature processing furnace with a uniform heating structure is a device designed by combining multiple sets of staggered heating tube arrays and honeycomb guide plates in the furnace chamber. The heating tubes adopt a combined heating method of radiation and convection, and the guide plates make the hot air flow form a three-dimensional circulating flow field. It is suitable for sintering and annealing of polyester and ceramic materials to improve heating uniformity and process stability.

[0004] Currently available high-temperature processing furnaces with uniform heating structures utilize spiral heating pipe networks and porous flow dividers. During operation, the pipe network radiates heat, and the flow dividers guide the hot airflow to ensure uniform three-dimensional heating of materials. To improve material pretreatment efficiency, existing technologies use grinding roller groups at the feed inlet to pre-cut lumpy materials. To ensure uniform feeding of the cut materials into the furnace, existing technologies use grinding rollers to pre-cut the materials during feeding to improve subsequent heating uniformity. However, this method cannot repeatedly cut insufficiently cut materials and uniformly feed the cut materials into the device, affecting the consistency of material density within the furnace and thus reducing the reliability of the device. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a high-temperature processing furnace with a uniform heating structure, which aims to improve the problem that high-temperature processing furnaces in the prior art cannot repeatedly cut materials that have not been cut sufficiently.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-temperature processing furnace with a uniform heating structure, wherein a heating ring is fixedly connected to the middle of the inner side of the heating cylinder, a grinding mechanism is provided at the top of the heating cylinder, the grinding mechanism is used for pre-cutting during feeding, and a mixing mechanism is provided on the inner side of the heating cylinder, the mixing mechanism is used to improve the heating uniformity;

[0007] The grinding mechanism includes a feeding hood, which is connected to the top right side of the heating cylinder. Spring rods are fixedly connected to the inside of the feeding hood around its perimeter. A filter screen is fixedly connected to the top of each spring rod. Gear 1 is rotatably connected to the front and rear sides of the right side of the inner wall of the feeding hood. A grinding roller is fixedly connected to the left side of the gear 1. A top block is fixedly connected to the left side of the grinding roller. A feeding assembly is provided on the rear side of the inside of the feeding hood. A sealing assembly is provided on the top of the feeding hood.

[0008] As a further description of the above technical solution:

[0009] The mixing mechanism includes a motor, which is fixedly connected to the left side of the heating cylinder. The output end of the motor passes through the heating cylinder and is fixedly connected to a rotating frame. A reciprocating rod is rotatably connected to the inner center of the rotating frame. Sliding grooves are provided on both the upper and lower sides of the inner side of the rotating frame. Mixing plates are threadedly connected to the left and right sides of the outer side of the reciprocating rod. The mixing plates are slidably connected to the sliding grooves. A counterweight assembly is provided on the outer side of the reciprocating rod. An observation assembly is provided on the front right side of the heating cylinder. A transmission assembly is provided on the outer right side of the heating cylinder.

[0010] As a further description of the above technical solution:

[0011] The feeding assembly includes a rotating rod and a conveyor belt. The two rotating rods are rotatably connected to the upper and lower sides of the inner rear end of the feeding hood, respectively. The two rotating rods are connected to each other by the conveyor belt. A gear two is fixedly connected to the right side of the upper rotating rod, and the gear two meshes with the rear gear one.

[0012] As a further description of the above technical solution:

[0013] The sealing assembly includes a movable door, which is located on the upper inside of the feeding hood. Hinges are fixedly connected to the top left and right sides of the movable door, and the movable door is rotatably connected to the feeding hood through the hinges.

[0014] As a further description of the above technical solution:

[0015] The grinding mechanism also includes a filter cover, which is fixedly connected to the lower inner side of the feeding cover, and the upper side of the feeding cover is fixedly connected to a spring rod.

[0016] As a further description of the above technical solution:

[0017] The transmission assembly includes a transmission wheel and a belt. The two transmission wheels are respectively located on the right side of the heating cylinder and the feeding hood. The right side of the front gear one passes through the feeding hood and is fixedly connected to the upper transmission wheel. The right side of the reciprocating rod passes through the heating cylinder and is fixedly connected to the lower transmission wheel. The two transmission wheels are connected by belt drive.

[0018] As a further description of the above technical solution:

[0019] The observation component includes a positioning frame, which is located on the front right side of the heating cylinder, and an observation window is fixedly connected to the inner side of the positioning frame.

[0020] As a further description of the above technical solution:

[0021] The counterweight assembly includes a mounting block, with the mounting block fixedly connected to the middle of the outer side of the reciprocating rod, and a counterweight fixedly connected to the bottom inner side of the mounting block.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, when feeding material into the heating cylinder, the rotating gear one drives the grinding roller to pre-cut the material, while the top block rotates. The top block strikes the filter screen and, in conjunction with the elasticity of the spring rod, causes the cut material to vibrate and be fed evenly. Then, the conveyor belt meshes with the gear one, driving the rotating rod and the gear two to transmit the material again for multiple grinding, thereby improving the reliability of the device.

[0024] 2. In this utility model, the starting motor drives the rotating frame to rotate, which meshes with the inner reciprocating rod, pushing the mixing plate to move left and right along the slide groove, so that the material is fully and evenly dispersed on the surface of the heating ring in the heating cylinder, improving the uniformity and efficiency of material heating, thereby improving the practicality of the device. Attached Figure Description

[0025] Figure 1 This is a perspective view of a high-temperature processing furnace with a uniform heating structure proposed in this utility model;

[0026] Figure 2 This is a front view of a high-temperature processing furnace with a uniform heating structure proposed in this utility model;

[0027] Figure 3 This is a partial structural diagram of a high-temperature processing furnace with a uniform heating structure proposed in this utility model.

[0028] Figure 4 This is a partial structural exploded view of the grinding mechanism of a high-temperature processing furnace with a uniform heating structure proposed in this utility model.

[0029] Figure 5 This is a partial structural exploded view of the mixing mechanism of a high-temperature processing furnace with a uniform heating structure proposed in this utility model.

[0030] Legend:

[0031] 1. Heating cylinder; 2. Grinding mechanism; 21. Feeding hood; 22. Spring rod; 23. Filter screen; 24. Gear one; 25. Grinding roller; 26. Feeding assembly; 261. Rotating rod; 262. Gear two; 263. Conveyor belt; 27. Sealing assembly; 271. Movable door; 272. Hinge; 28. Top block; 29. ​​Filter cover; 3. Mixing mechanism; 31. Motor; 32. Reciprocating rod; 33. Mixing plate; 34. Rotating frame; 35. Slide groove; 36. Counterweight assembly; 361. Mounting block; 362. Counterweight block; 37. Observation assembly; 371. Positioning frame; 372. Observation window; 38. Transmission assembly; 381. Transmission wheel; 382. Belt; 4. Heating ring. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 2 , Figure 3 and Figure 4 An embodiment of this utility model is provided: a high-temperature processing furnace with a uniform heating structure, including a heating cylinder 1, a heating ring 4 fixedly connected to the middle of the inner side of the heating cylinder 1, a grinding mechanism 2 provided at the top of the heating cylinder 1, the grinding mechanism 2 being used for pre-cutting during feeding, and a mixing mechanism 3 provided on the inner side of the heating cylinder 1, the mixing mechanism 3 being used to improve the heating uniformity.

[0034] The grinding mechanism 2 includes a feeding hood 21, which is connected to the top right side of the heating cylinder 1. Spring rods 22 are fixedly connected to all four sides of the inside of the feeding hood 21, and a filter screen 23 is fixedly connected to the top of each spring rod 22. Gears 24 are rotatably connected to the front and rear sides of the right side of the inner wall of the feeding hood 21. A grinding roller 25 is fixedly connected to the left side of the gear 24, and a top block 28 is fixedly connected to the left side of the grinding roller 25. A feeding assembly 26 is provided on the rear side of the inside of the feeding hood 21, and a sealing assembly is provided on the top of the feeding hood 21. 27; The feeding assembly 26 includes a rotating rod 261 and a conveyor belt 263. The two rotating rods 261 are rotatably connected to the upper and lower sides of the inner rear end of the feeding hood 21, respectively. The two rotating rods 261 are connected to each other by the conveyor belt 263. The transmission of the rotating rods 261 can drive the conveyor belt 263 to drive. A gear 262 is fixedly connected to the right side of the upper rotating rod 261. The gear 262 meshes with the rear gear 24. When the gear 24 is rotated, it can drive the gear 262 and the rotating rod 261 to rotate.

[0035] Specifically, when adding material to the heating cylinder 1 through the feeding hood 21, the rotating gear 24 drives the grinding roller 25 to rotate and pre-cut the material. At the same time, the rotation of the grinding roller 25 also drives the top block 28 to rotate synchronously. The top block 28 strikes the filter screen 23, and the elasticity of the spring rod 22 causes the cut material to vibrate on the filter screen 23, thereby achieving uniform feeding. Subsequently, because the conveyor belt 263 meshes with the gear 24, it drives the rotating rod 261 to rotate. The rotation of the rotating rod 261 drives the gear 262 on it to drive the transmission, thereby re-conveying the material to achieve multiple grinding.

[0036] Reference Figure 1 , Figure 3 and Figure 5 The mixing mechanism 3 includes a motor 31, which is fixedly connected to the left side of the heating cylinder 1. The output end of the motor 31 passes through the heating cylinder 1 and is fixedly connected to a rotating frame 34. Starting the motor 31 can drive the rotating frame 34 to rotate. A reciprocating rod 32 is rotatably connected to the inner center of the rotating frame 34. Slide grooves 35 are provided on both the upper and lower sides of the interior of the rotating frame 34. Mixing plates 33 are threadedly connected to the left and right sides of the exterior of the reciprocating rod 32. When the rotating frame 34 rotates, the mixing plates 33 will move left and right along the reciprocating rod 32. The mixing plates 33 are slidably connected to the slide grooves 35. The mixing plates 33 can move stably along the slide grooves 35 on the rotating frame 34. A counterweight assembly 36 is provided on the outer side of the reciprocating rod 32. An observation assembly 37 is provided on the front right side of the heating cylinder 1. A transmission assembly 38 is provided on the outer right side of the heating cylinder 1.

[0037] Specifically, when the motor 31 is turned on, the rotating frame 34 rotates accordingly. As the rotating frame 34 rotates, it meshes with the reciprocating rod 32 on the inner side. During the rotation of the rotating frame 34, it pushes the mixing plate 33 to move left and right along the slide groove 35. The movement of the mixing plate 33 can make the material in the heating cylinder 1 fully and evenly dispersed on the surface of the heating ring 4, which helps to improve the uniformity of material heating and heating efficiency.

[0038] Reference Figure 2 , Figure 3 and Figure 4 The sealing assembly 27 includes a movable door 271, which is located on the upper inside of the feeding cover 21. Hinges 272 are fixedly connected to the top left and right sides of the movable door 271, and the movable door 271 is rotatably connected to the feeding cover 21 through the hinges 272. The grinding mechanism 2 also includes a filter cover 29, which is fixedly connected to the lower inside of the feeding cover 21, and the upper side of the feeding cover 21 is fixedly connected to the spring rod 22.

[0039] Specifically, the hinge 272 can open and close the movable door 271 to allow material to be added to the device when the movable door 271 is opened and closed, while preventing external impurities from entering the device when the movable door 271 is closed. The filter cover 29 can further receive the material that has not been sufficiently ground on the missed side and facilitates its conveyor belt 263 to transport it.

[0040] Reference Figure 1 , Figure 2 and Figure 5 The transmission assembly 38 includes a transmission wheel 381 and a belt 382. The two transmission wheels 381 are respectively located on the right side of the heating cylinder 1 and the feeding hood 21. The right side of the front gear 24 passes through the feeding hood 21 and is fixedly connected to the upper transmission wheel 381. The right side of the reciprocating rod 32 passes through the heating cylinder 1 and is fixedly connected to the lower transmission wheel 381. Both transmission wheels 381 are connected by a belt 382. The transmission wheels 381 driven by the belt 382 can synchronously drive the front gear 24 to rotate when the reciprocating rod 32 rotates. The observation component 37 includes a positioning frame 371, which is located on the front right side of the heating cylinder 1. An observation window 372 is fixedly connected to the inner side of the positioning frame 371, allowing direct observation of the internal operation of the device. The counterweight component 36 includes a mounting block 361, which is fixedly connected to the middle of the outer side of the reciprocating rod 32. A counterweight 362 is fixedly connected to the bottom inner side of the mounting block 361. The counterweight 362 and the mounting block 361 ensure that the reciprocating rod 32 remains stationary when the rotating frame 34 rotates.

[0041] Specifically, the belt 382 drives the two transmission wheels 381 to rotate simultaneously, and as the transmission wheels 381 rotate, the front gear 24 and the reciprocating rod 32 can rotate simultaneously. The internal operation of the device can be observed through the observation window 372 inside the positioning frame 371, so as to facilitate timely operation. Through the mounting block 361 and the counterweight block 362 on it, the position of the reciprocating rod 32 can be kept unchanged during the operation of the device.

[0042] Working principle: Before using the device, when feeding material into the heating cylinder 1 through the feeding hood 21, the rotating gear 24 can drive the grinding roller 25 to rotate and perform preliminary pre-cutting of the material. At the same time, the rotation of the grinding roller 25 will also drive the top block 28 to rotate. Through the impact of the top block 28 on the filter screen 23 and the elasticity of the spring rod 22, the cut material can vibrate on it, so that it can be fed evenly. Then, through the meshing of the conveyor belt 263 and the gear 24, the rotating rod 261 can be driven to rotate. As the rotating rod 261 rotates, it drives the gear 262 on it to drive the material to be re-conveyed for multiple grinding.

[0043] Furthermore, starting the motor 31 can drive the rotating frame 34 to rotate. As the rotating frame 34 rotates and engages with the reciprocating rod 32 on its inner side, it can push the mixing plate 33 to move left and right along the slide groove 35 when the rotating frame 34 rotates, so that the material in the heating cylinder 1 is fully and evenly dispersed on the surface of the heating ring 4, so as to improve the heating uniformity and heating efficiency of the material.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-temperature processing furnace with a uniform heating structure, comprising a heating cylinder (1), characterized in that: A heating ring (4) is fixedly connected to the middle of the inner side of the heating cylinder (1). A grinding mechanism (2) is provided on the top of the heating cylinder (1). The grinding mechanism (2) is used to pre-cut the material during feeding. A mixing mechanism (3) is provided on the inner side of the heating cylinder (1). The mixing mechanism (3) is used to improve the heating uniformity. The grinding mechanism (2) includes a feeding hood (21), which is connected to the top right side of the heating cylinder (1). Spring rods (22) are fixedly connected to the inside of the feeding hood (21) on all four sides. A filter screen (23) is fixedly connected to the top of the spring rods (22). Gear 1 (24) is rotatably connected to the front and rear sides of the right side of the inner wall of the feeding hood (21). A grinding roller (25) is fixedly connected to the left side of the gear 1 (24). A top block (28) is fixedly connected to the left side of the grinding roller (25). A feeding assembly (26) is provided on the rear side of the inside of the feeding hood (21). A sealing assembly (27) is provided on the top of the feeding hood (21).

2. The high-temperature processing furnace with a uniform heating structure according to claim 1, characterized in that: The mixing mechanism (3) includes a motor (31), which is fixedly connected to the left side of the heating cylinder (1). The output end of the motor (31) passes through the heating cylinder (1) and is fixedly connected to a rotating frame (34). A reciprocating rod (32) is rotatably connected to the inner middle of the rotating frame (34). Slide grooves (35) are provided on both the upper and lower sides of the inner side of the rotating frame (34). Mixing plates (33) are threadedly connected to the left and right sides of the reciprocating rod (32). The mixing plates (33) are slidably connected to the slide grooves (35). A counterweight assembly (36) is provided on the outer side of the reciprocating rod (32). An observation assembly (37) is provided on the right side of the front end of the heating cylinder (1). A transmission assembly (38) is provided on the right side of the outer side of the heating cylinder (1).

3. A high-temperature processing furnace with a uniform heating structure according to claim 1, characterized in that: The feeding assembly (26) includes a rotating rod (261) and a conveyor belt (263). The two rotating rods (261) are rotatably connected to the upper and lower sides of the inner rear end of the feeding hood (21). The two rotating rods (261) are connected to each other by the conveyor belt (263). A gear two (262) is fixedly connected to the right side of the upper rotating rod (261). The gear two (262) meshes with the rear gear one (24).

4. A high-temperature processing furnace with a uniform heating structure according to claim 1, characterized in that: The sealing assembly (27) includes a movable door (271), which is located on the upper inside of the feeding cover (21). Hinges (272) are fixedly connected to the top left and right sides of the movable door (271), and the movable door (271) is rotatably connected to the feeding cover (21) through the hinges (272).

5. A high-temperature processing furnace with a uniform heating structure according to claim 1, characterized in that: The grinding mechanism (2) also includes a filter cover (29), which is fixedly connected to the lower inner side of the feeding cover (21), and the upper side of the feeding cover (21) is fixedly connected to the spring rod (22).

6. A high-temperature processing furnace with a uniform heating structure according to claim 2, characterized in that: The transmission assembly (38) includes a transmission wheel (381) and a belt (382). The two transmission wheels (381) are respectively located on the right side of the heating cylinder (1) and the feeding hood (21). The right side of the front gear (24) passes through the feeding hood (21) and is fixedly connected to the upper transmission wheel (381). The right side of the reciprocating rod (32) passes through the heating cylinder (1) and is fixedly connected to the lower transmission wheel (381). The two transmission wheels (381) are connected by a belt (382).

7. A high-temperature processing furnace with a uniform heating structure according to claim 2, characterized in that: The observation component (37) includes a positioning frame (371), which is located on the right side of the front end of the heating cylinder (1), and an observation window (372) is fixedly connected to the inner side of the positioning frame (371).

8. A high-temperature processing furnace with a uniform heating structure according to claim 2, characterized in that: The counterweight assembly (36) includes a mounting block (361), the mounting block (361) is fixedly connected to the middle of the outer side of the reciprocating rod (32), and the counterweight block (362) is fixedly connected to the bottom of the inner side of the mounting block (361).

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