Complete equipment for automatic fine processing and packaging of tea leaves

Abstract

The utility model discloses automatic tea leaf fine processing and packaging complete equipment, which belongs to the technical field of tea leaf processing and comprises a machine table, an operation bin, a drying bin and a packaging bin are sequentially mounted at the top of the machine table, and a conveying plate is mounted on the side face of the operation bin. A triangular table with a conveying belt on the inclined face is installed at one end of the inner bottom of the operation bin, and a support is installed at the other end of the inner bottom of the operation bin. The three independent working bins are arranged, automation of tea leaf processing and packaging is achieved, production efficiency is greatly improved, and tea leaf quality errors and labor intensity caused by manual operation are reduced. All links are tightly matched and accurately controlled, so that the tea processing and packaging quality is ensured, and the quality and taste of the tea can be better maintained. Meanwhile, the layout of the equipment is reasonable, the space utilization is efficient, and the cost is saved for tea production enterprises.

Description

Technical Field

[0001] This utility model belongs to the field of tea processing technology, specifically relating to a complete set of automatic tea refining and packaging equipment. Background Technology

[0002] Tea processing may vary in some steps depending on the type of tea, but all steps involve rolling to break down the tea cells, which facilitates subsequent processing.

[0003] In existing technologies, the kneading and subsequent drying of tea leaves are mostly carried out manually, which makes the quality of tea leaves susceptible to the influence of manual operation experience, resulting in unstable product quality, and also involves a large workload and high labor intensity. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a complete set of automatic tea processing and packaging equipment.

[0005] The technical solution adopted to solve the above-mentioned technical problems is: an automatic tea refining and packaging equipment, including a machine base, an operating chamber, a drying chamber, and a packaging chamber sequentially installed on the top of the machine base. A conveyor plate is installed on the side of the operating chamber. A triangular platform with a conveyor belt on an inclined surface is installed at one end of the inner bottom of the operating chamber. A bracket is installed at the other end of the inner bottom of the operating chamber. A kneading pot is rotatably mounted on the inner side of the bracket. A first linear guide module is installed on the top of the inner wall of the operating chamber. An electric cylinder is installed at the moving end of the first linear guide module. A second motor is installed at the output end of the electric cylinder through the bracket. An assembly frame is installed at the output end of the second motor. A third motor is installed inside the assembly frame. The machine's output end is equipped with a first connecting rod, and a kneading hammer is installed at the bottom of the first connecting rod. A circular track is installed inside the drying chamber, and a railcar is slidably installed inside the circular track. A second linear guide module is installed on the front of the railcar, and a fourth motor is installed at the moving end of the second linear guide module. A second connecting rod is installed at the output end of the fourth motor, and a support plate is installed at the bottom of the second connecting rod. A fifth motor is installed at the top of the support plate, and a brush is installed at the output end of the fifth motor. A storage cylinder is installed inside the packaging chamber, and a first cover plate is hinged inside the storage cylinder. A second cover plate is rotatably mounted on a fixed axis inside the storage cylinder, and an electronic weighing device is installed at the top of the second cover plate.

[0006] Furthermore, an opening is provided at the bottom of one side of the drying chamber to connect with the operation chamber, and an opening is provided at the top of the other side of the drying chamber to connect with the packaging chamber, so that the three chambers are interconnected and the tea can be continuously transported.

[0007] Furthermore, the inner wall of the drying chamber is equipped with heating pipes, and the top of the drying chamber is equipped with ventilation equipment, thereby realizing the drying function of tea leaves and allowing moisture to be discharged in a timely manner.

[0008] Furthermore, the top of the triangular platform is provided with a guide plate extending into the kneading pot, and the kneading pot is connected to a power unit via a fixed axis to ensure that the tea leaves can smoothly enter the pot and be poured out after processing.

[0009] Furthermore, a track changer is provided on the section of the circular track near the operating compartment to facilitate adjustment of the pallet position.

[0010] Furthermore, an electric rod is installed at the bottom of the first cover and the first cover is located above the second cover. A conveyor belt is installed at the bottom of the packaging chamber, located directly below the discharge port of the storage cylinder, thereby realizing quantitative output of tea leaves and facilitating subsequent packaging.

[0011] The beneficial effects of this utility model are as follows: This utility model adopts a three-independent working chamber design to automate tea processing and packaging, greatly improving production efficiency and reducing errors in tea quality and labor intensity caused by manual operation. The close coordination and precise control of each stage ensure the quality of tea processing and packaging, allowing the tea to better maintain its quality and taste. Attached Figure Description

[0012] Figure 1 This is a structural schematic diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0014] Figure 3 yes Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0015] Figure 4 yes Figure 2 Enlarged schematic diagram of the structure at point B;

[0016] Figure 5 yes Figure 2 Enlarged schematic diagram of the structure at point C.

[0017] Reference numerals: 1. Machine base; 2. Operating chamber; 3. Drying chamber; 4. Packaging chamber; 5. Conveyor plate; 6. Triangular table; 7. Support frame; 8. Kneading pot; 9. First linear guide module; 10. Electric cylinder; 11. Second motor; 12. Third motor; 13. First connecting rod; 14. Kneading hammer; 15. Circular track; 16. Track car; 17. Second linear guide module; 18. Fourth motor; 19. Second connecting rod; 20. Pallet; 21. Fifth motor; 22. Brush; 23. Storage cylinder; 24. First shield; 25. Second shield; 26. Electronic weighing device; 27. Assembly frame. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0019] like Figures 1 to 5 As shown, the top of the machine 1 is equipped with an operation chamber 2, a drying chamber 3, and a packaging chamber 4 in sequence. This layout design allows tea to form a continuous production line from initial processing to final packaging, with each link closely connected.

[0020] like Figure 2 and Figure 3 As shown, in the operating chamber 2, the conveyor plate 5 installed on its side is mainly used to transport the tea leaves to be processed into the operating chamber 2. A triangular platform 6 is installed at one end of the inner bottom of the operating chamber 2. The inclined surface of the triangular platform 6 is equipped with a conveyor belt, and the top is equipped with a guide plate extending into the kneading pot 8. Guided by the conveyor belt of the triangular platform 6 and the guide plate, the tea leaves can smoothly enter the kneading pot 8. A bracket 7 is installed at the other end of the inner bottom of the operating chamber 2. The kneading pot 8 is rotatably mounted on the inner side of the bracket 7. The kneading pot 8 is connected to a power unit via a fixed axis, which provides power for the rotation of the kneading pot 8, thus enabling the tea leaves to be poured out after kneading. A first linear guide rail module 9 is installed on the top of the inner wall of the operating chamber 2. The moving end of the first linear guide rail module 9 can move linearly along the guide rail. An electric cylinder 10 is installed at the moving end, which can perform telescopic movements. A second motor 11 is mounted on the output end of the electric cylinder 10 via a bracket 7. An assembly frame 27 is mounted on the output end of the second motor 11. A third motor 12 is installed inside the assembly frame 27. A first connecting rod 13 is mounted on the output end of the third motor 12, and a kneading hammer 14 is mounted at the bottom of the first connecting rod 13. When the tea leaves enter the kneading pot 8, the first linear guide module 9 moves the electric cylinder 10 to a suitable position. The electric cylinder 10 extends, bringing the kneading hammer 14 closer to the tea leaves. The second motor 11 and the third motor 12 work together to drive the kneading hammer 14 to knead the tea leaves, breaking down the tea cells and improving the subsequent taste and flavor of the tea.

[0021] like Figure 2 and Figure 3 As shown, the bottom of one side of the drying chamber 3 has an opening that connects to the operating chamber 2. After the tea leaves are kneaded, they are poured into the tray 20 through this opening in the kneading pot 8. Heating pipes are installed on the inner wall of the drying chamber 3 to dissipate heat and dry the tea leaves inside. Ventilation equipment is installed on the top of the drying chamber 3 to expel moisture generated during the drying process, ensuring effective drying. A circular track 15 is installed inside the drying chamber 3. A section of the circular track 15 near the operating chamber 2 has a track-changing function, allowing the track carriage 16 to adjust the relative position between the tray 20 and the operating chamber 2 after movement. A track cart 16 is slidably mounted inside the circular track 15. A second linear guide module 17 is mounted on the front of the track cart 16. A fourth motor 18 is mounted on the moving end of the second linear guide module 17. A second connecting rod 19 is mounted on the output end of the fourth motor 18. A support plate 20 is mounted on the bottom of the second connecting rod 19. A fifth motor 21 is mounted on the top of the support plate 20. A brush 22 is mounted on the output end of the fifth motor 21. The track cart 16 moves along the circular track 15, and the second linear guide module 17 drives the fourth motor 18 to move up and down. The fourth motor 18 and the fifth motor 21 work together to allow the brush 22 to turn the tea leaves, ensuring that the tea leaves are heated evenly. An opening communicating with the packaging chamber 4 is opened on the top of the other side of the drying chamber 3. The dried tea leaves enter the packaging chamber 4 through this opening.

[0022] like Figure 2 and Figure 5 As shown, a storage cylinder 23 is installed inside the packaging chamber 4. A first cover 24 is hinged inside the storage cylinder 23. An electric rod is installed at the bottom of the first cover 24, and the first cover 24 is located above a second cover 25. The electric rod can control the opening and closing of the first cover 24. The second cover 25 is rotatably mounted on a fixed axis inside the storage cylinder 23, and an electronic weighing device 26 is installed at the top of the second cover 25. When tea leaves enter the storage cylinder 23, the electric rod controls the first cover 24 to open, and the tea leaves fall onto the second cover 25. The electronic weighing device 26 weighs the tea leaves. Once the set weight is reached, the second cover 25 flips over. Then, the second cover 25 needs to be connected to a power device for driving, which pours the tea leaves out into the packaging bag. A conveyor belt is installed at the bottom of the packaging chamber 4, located directly below the outlet of the storage cylinder 23. The conveyor belt transports the packaged tea leaves out.

[0023] The working principle of this embodiment is as follows: Manual selection of tea leaves is performed on the conveyor plate 5. The tea leaves are then conveyed to the kneading pot 8 via a conveyor belt. The kneading hammer 14, assisted by the extension and retraction of the electric cylinder 10 and the rotation of the motor output, kneads the tea leaves. After kneading, the kneading pot 8 is flipped, and the tray 20 moves to the front of the kneading pot 8. Under the action of the linear guide module, the tea leaves are pushed onto the tray 20. The brush 22, driven by the motor, swings and, in conjunction with the linear guide module, spreads the tea leaves on the tray 20 for drying in the drying chamber 3. The dried tea leaves are poured into the storage cylinder 23. The first cover 24 is opened to release the tea. When the weight on the second cover 25 is sufficient, the first cover 24 closes, and the second cover 25 flips to release the tea leaves. The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of protection of this utility model.

Claims

1. A complete set of automatic tea processing and packaging equipment, comprising a machine base (1), characterized in that: The machine (1) is equipped with an operating chamber (2), a drying chamber (3), and a packaging chamber (4) in sequence on its top. A conveyor plate (5) is installed on the side of the operating chamber (2). A triangular platform (6) with a conveyor belt on an inclined surface is installed at one end of the bottom of the operating chamber (2). A bracket (7) is installed at the other end of the bottom of the operating chamber (2). A kneading pot (8) is fixedly rotated on the inner side of the bracket (7). A first linear guide module (9) is installed on the top of the inner wall of the operating chamber (2). An electric cylinder (10) is installed at the moving end of the first linear guide module (9). A second motor (11) is installed at the output end of the electric cylinder (10) through the bracket (7). An assembly frame (27) is installed at the output end of the second motor (11). A third motor (12) is installed inside the assembly frame (27). A first connecting rod (13) is installed at the output end of the third motor (12). The bottom of the first connecting rod (13) is equipped with... The drying chamber (3) is equipped with a kneading hammer (14). A ring track (15) is installed inside the drying chamber (3). A railcar (16) is slidably installed inside the ring track (15). A second linear guide module (17) is installed on the front of the railcar (16). A fourth motor (18) is installed at the moving end of the second linear guide module (17). A second connecting rod (19) is installed at the output end of the fourth motor (18). A tray (20) is installed at the bottom of the second connecting rod (19). A fifth motor (21) is installed at the top of the tray (20). A brush (22) is installed at the output end of the fifth motor (21). A storage cylinder (23) is installed inside the packaging chamber (4). A first cover plate (24) is hinged inside the storage cylinder (23). A second cover plate (25) is rotatably installed on the fixed axis inside the storage cylinder (23). An electronic weighing device (26) is installed on the top of the second cover plate (25).

2. The automatic tea processing and packaging equipment according to claim 1, characterized in that: The drying chamber (3) has an opening at the bottom of one side that connects to the operation chamber (2), and an opening at the top of the other side that connects to the packaging chamber (4).

3. The automatic tea processing and packaging equipment according to claim 1, characterized in that: The inner wall of the drying chamber (3) is equipped with heating pipes, and the top of the drying chamber (3) is equipped with ventilation equipment.

4. The automatic tea processing and packaging equipment according to claim 1, characterized in that: The top of the triangular truncated pyramid (6) is provided with a guide plate extending into the kneading pot (8), and the kneading pot (8) is connected to a power unit via a fixed axis.

5. The automatic tea refining and packaging equipment according to claim 1, characterized in that: A track changer is provided on the section of the circular track (15) near the operating compartment (2).

6. The automatic tea processing and packaging equipment according to claim 1, characterized in that: An electric rod is installed at the bottom of the first cover (24) and the first cover (24) is located above the second cover (25). A conveyor belt is installed at the bottom of the packaging bin (4) directly below the outlet of the storage cylinder (23).

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