Packaging device for processing high-performance butyl rubber material

Abstract

The utility model discloses a packaging device for processing a high-performance butyl rubber material, which comprises a storage device mechanism, a rubber filling mechanism and a driving mechanism, and the storage device mechanism comprises a packaging tank and a shell cover screwed with the packaging tank. Butyl rubber enters the rubber passing channel through the rubber injection pipe, then an external PLC is connected, the air pump is started firstly, high-pressure gas rapidly extrudes the butyl rubber in the rubber passing channel through the air pipe, the packaging tank is filled with the butyl rubber at a high speed, and when 95% of the packaging tank is filled with the butyl rubber, the flow speed of the butyl rubber passing through the pressure sensor is reduced, and the rubber passing channel is closed. The pressure sensor transmits detection information to the external PLC, after the external PLC checks through a preset algorithm, the air pump is closed, the hydraulic cylinder is opened, the movable end of the hydraulic cylinder slowly extrudes butyl rubber on one side of a cylinder body through the piston cylinder, and therefore the purpose of low-speed permeation is achieved, bubbles in the butyl rubber are reduced, and the filling compactness in a packaging tank is improved.

Description

Technical Field

[0001] This utility model relates to the field of butyl rubber encapsulation technology, specifically to an encapsulation device for processing high-performance butyl rubber materials. Background Technology

[0002] Butyl rubber is a synthetic rubber with excellent airtightness, heat resistance and chemical stability, and is often used for sealing and encapsulation.

[0003] Butyl rubber has a high viscosity, which makes it prone to air bubbles or uneven filling during filling, resulting in low filling density. Traditional hydraulic dispensing mechanisms cannot adjust the dispensing speed and pressure according to the real-time pressure when filling the container with raw materials. This causes air bubbles to appear in the container under high-speed filling, making it impossible for the container to be filled with butyl rubber. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] A high-performance butyl rubber material processing packaging device includes a storage mechanism, a dispensing mechanism, and a driving mechanism. The storage mechanism includes a packaging tank and a shell cap screwed onto the packaging tank. The dispensing mechanism includes a dispensing channel that slides through the top of the shell cap and a dispensing tube connected to and communicating with the dispensing channel. The driving mechanism includes a hydraulic cylinder that passes through the top of the dispensing channel, a piston rod that slides inside the dispensing channel and is connected to the movable end of the hydraulic cylinder, an air pipe that is connected to and communicates with the dispensing channel, an air pump that is connected to the outer end of the air pipe, an air tank that is connected to the air pump, a column that is located on one side of the piston rod and connected to the inner wall of the dispensing channel, and a pressure sensor embedded in the inner wall of the dispensing channel.

[0007] By adopting the above technical solution, butyl rubber enters the glue channel through the glue injection tube. Then, the external PLC first turns on the air pump, and high-pressure gas quickly squeezes the butyl rubber in the glue channel through the air pipe, so that the butyl rubber fills the inside of the packaging tank at high speed. When the packaging tank is filled to 95%, the flow rate of butyl rubber through the pressure sensor decreases. The pressure sensor transmits the detection information to the external PLC. After the external PLC verifies the information through the preset algorithm, it turns off the air pump and turns on the hydraulic cylinder. The moving end of the hydraulic cylinder slowly squeezes the butyl rubber on one side of the cylinder through the piston column, thereby achieving the purpose of low-speed penetration, reducing air bubbles in the butyl rubber, and improving the filling density in the packaging tank.

[0008] In a preferred embodiment, the present invention can be further configured such that: a support component is provided on the outside of the packaging can, the support component including a tray sleeved on the bottom of the packaging can and a support frame fixed to one side of the tray.

[0009] In a preferred embodiment, the present invention can be further configured such that: the support frame is provided with a height adjustment component, the height adjustment component includes a cylinder connected to the support frame and a lifting frame connected to the movable end of the cylinder, the lifting frame is sleeved on the outside of the glue injection tube and is slidably connected to the support frame.

[0010] In a preferred embodiment, the present invention can be further configured such that: a support plate is fixedly connected to the top of the lifting frame, the support plate is disposed between the glue injection pipe and the support frame, and the air pump and air tank are both fixedly connected to the top of the support plate.

[0011] In a preferred embodiment, the present invention can be further configured such that the piston rod is located at the top of the glue injection tube, and the length of the piston rod is equal to half the height of the glue channel.

[0012] In a preferred embodiment, the present invention can be further configured such that the air pipe is located at the top of the column and has an airflow outlet between it and the column.

[0013] In a preferred embodiment, the present invention can be further configured such that: the pressure sensor is located near the bottom of the inner cavity of the glue-passing channel, and the hydraulic cylinder, air pump, and pressure sensor are all electrically connected to an external PLC.

[0014] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0015] 1. In this utility model, butyl rubber enters the glue channel through the glue injection tube. Then, the external PLC first turns on the air pump. High-pressure gas quickly squeezes the butyl rubber in the glue channel through the air pipe, causing the butyl rubber to fill the inside of the packaging tank at high speed. When the packaging tank is filled to 95%, the flow rate of butyl rubber through the pressure sensor decreases. The pressure sensor transmits the detection information to the external PLC. After the external PLC verifies the information through the preset algorithm, it turns off the air pump and turns on the hydraulic cylinder. The moving end of the hydraulic cylinder slowly squeezes the butyl rubber on one side of the cylinder through the piston column, thereby achieving the purpose of low-speed penetration, reducing air bubbles in the butyl rubber, and improving the filling density in the packaging tank.

[0016] 2. In this utility model, when the butyl rubber surface inside the packaging can approaches the shell cover, the moving end of the cylinder extends, and then the lifting frame moves upward with the glue passage, effectively preventing the bottom of the glue passage from being blocked and ensuring the butyl rubber packaging efficiency. Attached Figure Description

[0017] Figure 1 This is a perspective view of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram showing the cooperation relationship between the storage mechanism and the dispensing mechanism of this utility model;

[0019] Figure 3This is a schematic diagram of the drive mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the support component of this utility model;

[0021] Figure 5 This is a schematic diagram of the height adjustment component of this utility model.

[0022] Figure label:

[0023] 100. Storage mechanism; 110. Sealing container; 120. Shell cover;

[0024] 200. Glue dispensing mechanism; 210. Glue passage; 220. Glue injection tube;

[0025] 300. Drive mechanism; 310. Hydraulic cylinder; 320. Piston rod; 330. Air pipe; 340. Air pump; 350. Air tank; 360. Column; 370. Pressure sensor;

[0026] 400. Support component; 410. Pallet; 420. Support frame;

[0027] 500. Height adjustment component; 510. Cylinder; 520. Lifting frame;

[0028] 600. Pallet. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0030] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0031] The following describes, with reference to the accompanying drawings, some embodiments of a high-performance butyl rubber material processing encapsulation device.

[0032] Example 1:

[0033] Combination Figure 1-5 As shown, the present invention provides a high-performance butyl rubber material processing packaging device, including a storage mechanism 100, a dispensing mechanism 200 and a driving mechanism 300. The storage mechanism 100 includes a packaging tank 110 and a shell cover 120 screwed to the packaging tank 110.

[0034] The glue dispensing mechanism 200 includes a glue passage 210 that slides through the top of the cover 120 and a glue injection tube 220 that is connected to and communicates with the glue passage 210.

[0035] The drive mechanism 300 includes a hydraulic cylinder 310 extending through the top of the glue-passing channel 210, a piston rod 320 slidably disposed inside the glue-passing channel 210 and connected to the movable end of the hydraulic cylinder 310, an air pipe 330 connected and communicating with the glue-passing channel 210, an air pump 340 connected to the outer end of the air pipe 330, an air tank 350 connected to the air pump 340, a column 360 disposed on one side of the piston rod 320 and connected to the inner wall of the glue-passing channel 210, and a pressure sensor 370 embedded in the inner wall of the glue-passing channel 210.

[0036] Furthermore, the piston column 320 is located at the top of the glue injection tube 220. The length of the piston column 320 is equal to half the height of the glue channel 210. The length design of the piston column 320 allows it to completely press the butyl glue on one side of the column 360 into the encapsulation tank 110 after it descends.

[0037] Furthermore, the air pipe 330 is located at the top of the column 360, and an air outlet is provided between the air pipe 330 and the column 360. The air outlet ensures that the high-pressure gas rushing out of the air pipe 330 can quickly squeeze the butyl rubber to achieve the purpose of high-speed glue dispensing.

[0038] Furthermore, the pressure sensor 370 is located near the bottom of the inner cavity of the glue channel 210. The hydraulic cylinder 310, air pump 340, and pressure sensor 370 are all electrically connected to an external PLC. The control method of this utility model is to achieve automatic control through an external PLC. The control circuit of the external PLC can be implemented by those skilled in the art through simple programming. By using an external PLC, the degree of human intervention during the operation of this equipment can be reduced, making this device easy to use.

[0039] Example 2:

[0040] Combination Figure 1 , 4 and Figure 5 As shown, based on Embodiment 1, a support component 400 is provided on the outside of the packaging can 110. The support component 400 includes a tray 410 sleeved on the bottom of the packaging can 110 and a support frame 420 fixed to one side of the tray 410. The support component 400 can fix the packaging can 110 and ensure the stability of the packaging operation.

[0041] Example 3:

[0042] Combination Figure 1 and Figure 5As shown, in the above embodiment, the support frame 420 is provided with a height adjustment component 500. The height adjustment component 500 includes a cylinder 510 connected to the support frame 420 and a lifting frame 520 connected to the movable end of the cylinder 510. The lifting frame 520 is sleeved on the outside of the glue injection tube 220 and is slidably connected to the support frame 420. When the butyl rubber surface in the packaging can 110 is close to the shell cover 120, the movable end of the cylinder 510 extends, which can make the glue passage 210 move upward, effectively avoiding the bottom of the glue passage 210 being blocked and ensuring the butyl rubber packaging efficiency.

[0043] Furthermore, a support plate 600 is fixedly connected to the top of the lifting frame 520. The support plate 600 is located between the glue injection pipe 220 and the support frame 420. The air pump 340 and the air tank 350 are both fixedly connected to the top of the support plate 600. The support plate 600 provides conditions for fixing the air pump 340 and the air tank 350.

[0044] The working principle and usage process of this utility model are as follows: Butyl rubber enters the glue passage 210 through the glue injection tube 220. Then, the external PLC first turns on the air pump 340, and then the high-pressure gas quickly squeezes the butyl rubber in the glue passage 210 through the air pipe 330, so that the butyl rubber fills the inside of the sealing tank 110 at high speed. When the sealing tank 110 is filled to 95%, the flow rate of butyl rubber through the pressure sensor 370 decreases. The pressure sensor 370 transmits the detection information to the external PLC. After the external PLC verifies the information through the preset algorithm, it turns off the air pump 340 and turns on the hydraulic cylinder 310. Then, the moving end of the hydraulic cylinder 310 slowly squeezes the butyl rubber on one side of the column 360 through the piston column 320, thereby achieving the purpose of low-speed penetration, reducing air bubbles in the butyl rubber, and improving the filling density in the sealing tank 110.

[0045] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A packaging device for processing high-performance butyl rubber materials, characterized in that, include: Storage mechanism (100), the storage mechanism (100) includes a sealed container (110) and a shell cap (120) screwed onto the sealed container (110). The glue dispensing mechanism (200) includes a glue passage (210) that slides through the top of the cover (120) and a glue injection tube (220) that is connected to and communicates with the glue passage (210). The drive mechanism (300) includes a hydraulic cylinder (310) extending through the top of the glue channel (210), a piston rod (320) slidably disposed inside the glue channel (210) and connected to the movable end of the hydraulic cylinder (310), an air pipe (330) connected and communicating with the glue channel (210), an air pump (340) connected to the outer end of the air pipe (330), an air tank (350) connected to the air pump (340), a column (360) disposed on one side of the piston rod (320) and connected to the inner wall of the glue channel (210), and a pressure sensor (370) embedded in the inner wall of the glue channel (210).

2. The packaging device for processing high-performance butyl rubber materials according to claim 1, characterized in that, The outer side of the packaging can (110) is provided with a support assembly (400), which includes a tray (410) sleeved on the bottom of the packaging can (110) and a support frame (420) fixed to one side of the tray (410).

3. The packaging device for processing high-performance butyl rubber materials according to claim 2, characterized in that, The support frame (420) is provided with a height adjustment component (500). The height adjustment component (500) includes a cylinder (510) connected to the support frame (420) and a lifting frame (520) connected to the movable end of the cylinder (510). The lifting frame (520) is sleeved on the outside of the glue injection tube (220) and is slidably connected to the support frame (420).

4. The packaging device for processing high-performance butyl rubber materials according to claim 3, characterized in that, The top of the lifting frame (520) is fixedly connected to a support plate (600), which is located between the glue injection pipe (220) and the support frame (420). The air pump (340) and the air tank (350) are both fixedly connected to the top of the support plate (600).

5. The packaging device for processing high-performance butyl rubber materials according to claim 1, characterized in that, The piston rod (320) is located at the top of the glue injection tube (220), and the length of the piston rod (320) is equal to half the height of the glue channel (210).

6. The packaging device for processing high-performance butyl rubber materials according to claim 1, characterized in that, The air pipe (330) is located at the top of the column (360) and has an air outlet between it and the column (360).

7. The packaging device for processing high-performance butyl rubber materials according to claim 1, characterized in that, The pressure sensor (370) is located near the bottom of the inner cavity of the glue channel (210). The hydraulic cylinder (310), air pump (340), and pressure sensor (370) are all electrically connected to an external PLC.

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