Special dust collection box

By adopting reinforced ribs and a trapezoidal structure design in the dust collection box, the problems of difficult sawdust cleaning and liner deformation were solved, enabling sawdust to slide off quickly and the equipment to be cleaned efficiently, thereby improving production efficiency and equipment lifespan.

CN224257440UActive Publication Date: 2026-05-19JIANLONG BEIMAN SPECIAL STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANLONG BEIMAN SPECIAL STEEL CO LTD
Filing Date
2025-05-22
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing dust collection boxes are difficult to clean sawdust during steel rolling and sawing processes, and the internal lining is prone to deformation, affecting production efficiency and equipment lifespan.

Method used

A special dust collection box is designed, which adopts a trapezoidal structure composed of reinforcing ribs and lining plates. The sawdust slides off by its own weight, and gaps are set to distribute stress. Q345D low alloy high strength steel plate is used to reduce deformation.

Benefits of technology

It enables rapid sawdust removal, reduces cleaning time, extends equipment life and production efficiency, and lowers maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special dust collection box and belongs to the technical field of rod and wire rolling. The problems that in the prior art, sawing residues are difficult to clean, and internal lining plates deform are solved. According to the technical scheme, a dust collection box body is of a cuboid structure, the right face of the dust collection box body is open, the top of the dust collection box body is provided with an inclined slope, the two sides of the inclined slope are provided with first hoisting plates, the bottom of the inclined slope is provided with a chamfered slope, the two sides of the chamfered slope are provided with second hoisting plates, and the center of the bottom of the left face of the dust collection box body is provided with a third hoisting plate; reinforcing rib plates are arranged on the front face, the rear face, the left face and the inclined slope face of the dust collection box body and connected with the protrusions. And a lining plate is arranged in the dust collection box main body to form a trapezoidal structure which is tightened inwards. According to the utility model, the dust collection box body can be divided into smaller stress units, so that the stress generated by negative pressure is dispersed, and local deformation is avoided; gravity sliding is achieved through the dead weight of the saw slag, and the saw slag cleaning efficiency is improved. Annual output is improved, and annual accessory cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of bar and wire rolling technology, specifically a special dust collection box. Background Technology

[0002] During the steel rolling mill production process, sawing steel generates a large amount of sawdust. If this waste is not cleaned up in a timely manner, it will not only affect the production environment but may also threaten equipment operation and product quality. Dust collection boxes, as a highly efficient industrial dust removal device, are of significant necessity and practicality in cleaning sawdust.

[0003] The dust collection box can collect sawdust in a timely manner through negative pressure suction, reducing the dust concentration in the workshop and eliminating the risk of explosion. If sawdust accumulates in the equipment guide rails, transmission parts or inside the motor, it will aggravate mechanical wear, causing equipment to jam, overheat or even stop. The dust collection box can clean sawdust in real time, extend the equipment life and reduce maintenance costs.

[0004] However, existing dust collection boxes still have many limitations. The sawdust produced by steel rolling sawing may contain a mixture of metal scraps, grease, coolant and other substances, which has a certain stickiness, making it difficult to clean the sawdust and taking too long to dump, thus increasing the difficulty of manual labor. High-temperature sawdust can deform the internal lining plates, and replacement and maintenance require machine shutdown, which affects production efficiency and increases time costs.

[0005] Therefore, there is an urgent need to develop a dedicated dust collection box to solve the problems of difficult sawdust cleaning and deformation of internal lining plates in existing technologies. Utility Model Content

[0006] In view of the above facts, in order to solve the problems of difficult sawdust cleaning and deformation of internal lining plates in the prior art, this utility model designs a special dust collection box.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A special dust collection box includes a dust collection box body, a first lifting plate, a second lifting plate, a third lifting plate, a reinforcing rib plate, and a lining plate;

[0009] The main body of the dust collection box is a cuboid structure with an opening on the right side. The top is provided with an inclined slope, and the first lifting plates are provided on both sides of the inclined slope. The bottom is provided with a chamfered slope, and the second lifting plates are provided on both sides of the chamfered slope. The third lifting plate is provided at the center of the bottom left side of the main body of the dust collection box.

[0010] The bottom surface, chamfered surface, and right side of the dust collection box body are provided with protrusions, and the front, back, left side, and inclined surface of the dust collection box body are provided with reinforcing ribs, which are connected to the protrusions.

[0011] The two longitudinal reinforcing ribs are arranged perpendicularly to the several transverse reinforcing ribs;

[0012] The dust collection box body is equipped with a lining plate inside, forming an inwardly tightening trapezoidal structure.

[0013] Furthermore, the bottom of the reinforcing rib is alternately provided with gaps.

[0014] Furthermore, the height of the protrusion is consistent with the height of the reinforcing rib.

[0015] Furthermore, the liner plate is made of Q345D low-alloy high-strength structural steel plate.

[0016] The beneficial effects of this utility model are as follows:

[0017] 1. This utility model is equipped with reinforcing ribs, which divide the dust collection box into smaller stress units, disperse the stress generated by negative pressure, and avoid local deformation.

[0018] 2. The bottom of the reinforcing rib in this utility model is provided with a gap to eliminate thermal expansion and contraction stress, avoid structural damage caused by rigid connection, facilitate inspection, maintenance and cleaning, and improve the convenience of operation.

[0019] 3. The internal structure of this utility model is trapezoidal, which utilizes the weight of the sawdust to achieve gravity sliding, avoiding the accumulation of dust in the traditional flat-bottom structure. It can remove all sawdust in one dumping, reducing the sawdust dumping time from 40-120 minutes to 10-15 minutes, thus improving the efficiency of sawdust cleaning.

[0020] 4. This utility model can increase output, with the 850 rolling line increasing production by 3802 tons per year.

[0021] 5. This utility model can extend the service life by more than 3 times, reduce the cost of steel consumption per ton from the original 2.16 yuan / ton to 0.61 yuan / ton, and reduce the annual spare parts cost by 139,500 yuan. Attached Figure Description

[0022] Figure 1 This is the front view of the present invention;

[0023] Figure 2 This is the left view of the present invention;

[0024] Figure 3 This is a top view of the cross-section of this utility model.

[0025] In the diagram: 1-Dust collection box body, 2-First lifting plate, 3-Second lifting plate, 4-Third lifting plate, 5-Reinforcing rib plate, 6-Liner plate. Detailed Implementation

[0026] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0027] The terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] The preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0030] Example: A special dust collection box according to this example includes a dust collection box body 1, a first lifting plate 2, a second lifting plate 3, a third lifting plate 4, a reinforcing rib plate 5, and a lining plate 6;

[0031] The main body of the dust collection box 1 is a cuboid structure with an opening on the right side, an inclined slope on the top, first lifting plates 2 on both sides of the inclined slope, a chamfered slope on the bottom, second lifting plates 3 on both sides of the chamfered slope, and a third lifting plate 4 at the center of the bottom left side of the main body of the dust collection box 1.

[0032] The bottom surface, chamfered surface, and right side of the dust collection box body 1 are provided with protrusions, and the front, back, left and inclined surfaces of the dust collection box body 1 are provided with reinforcing ribs 5, which are connected to the protrusions.

[0033] Two longitudinal reinforcing ribs 5 are arranged perpendicularly to several transverse reinforcing ribs 5;

[0034] The dust collection box body 1 is provided with a liner 6 inside, forming an inwardly tightening trapezoidal structure.

[0035] More specifically: the bottom of the reinforcing rib 5 is alternately provided with gaps.

[0036] More specifically: the height of the protrusion is the same as the height of the reinforcing rib 5.

[0037] More specifically: the liner 6 is made of Q345D low-alloy high-strength structural steel plate, which increases the tensile strength by 110 MPa and is not easily deformed after being heated.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; as long as there is no structural conflict, the features in the specific embodiments disclosed in this application can be combined with each other in any way, and will not cause the substance of the corresponding technical solutions to deviate from the scope of the technical solutions of this utility model.

[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A special dust collection box, characterized in that, Includes the main body of the dust collection box (1), the first lifting plate (2), the second lifting plate (3), the third lifting plate (4), the reinforcing rib plate (5), and the lining plate (6); The main body of the dust collection box (1) is a cuboid structure. The right side of the main body of the dust collection box (1) is open, the top is provided with an inclined slope, the first lifting plate (2) is provided on both sides of the inclined slope, the bottom is provided with a chamfered slope, the second lifting plate (3) is provided on both sides of the chamfered slope, and the third lifting plate (4) is provided at the center of the bottom left side of the main body of the dust collection box (1). The bottom surface, chamfered slope surface and right side of the dust collection box body (1) are provided with protrusions, and the front, back, left and inclined slope surfaces of the dust collection box body (1) are provided with reinforcing ribs (5), which are connected to the protrusions. Two longitudinal reinforcing ribs (5) are arranged perpendicularly to several transverse reinforcing ribs (5); The dust collection box body (1) is provided with a liner (6) inside, forming an inwardly tightening trapezoidal structure.

2. The dedicated dust collection box according to claim 1, characterized in that, The bottom of the reinforcing rib (5) is alternately provided with gaps.

3. The dedicated dust collection box according to claim 1, characterized in that, The height of the protrusion is the same as the height of the reinforcing rib (5).

4. The dedicated dust collection box according to claim 1, characterized in that, The liner (6) is made of Q345D low-alloy high-strength structural steel plate.