Filling device for pillow inner processing

Abstract

The utility model discloses a filling device for pillow interior processing, which belongs to the technical field of filling devices for pillow interior processing, and is characterized in that the filling device comprises a filling machine body, the front side of the filling machine body is fixedly connected with an adjusting assembly, and the front side of the adjusting assembly is fixedly connected with a flapping assembly; a clamping assembly is fixedly connected to the surface of the filling machine body, and a controller body is fixedly connected to the right side of the filling machine body; the clamping assembly comprises a round sleeve, two electric telescopic rods are fixedly connected to the interior of the round sleeve, and storage grooves are formed in the left side and the right side of the round sleeve. The problems that according to most of existing pillow inner filling devices, a user needs to manually adjust pillow inner, then the filling devices are controlled, the filling devices are made to add filler into the pillow inner, and the filling efficiency is high can be solved; the problems that under the condition of manual adjustment of a user, the workload of the user is increased, and under the condition that a pillow inner is filled, a flapping structure is lacked, and filling is uneven possibly are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of filling devices for pillow core processing, and in particular to a filling device for pillow core processing. Background Technology

[0002] A filling device for pillow core processing is a special equipment for efficiently and accurately filling various fillers into pillow cores. It stores fillers through a storage bin and uses a power component such as a screw conveyor or fan to transport the fillers to the filling head. With the help of a quantitative weighing sensor and a positioning fixture, it achieves uniform quantitative filling of the pillow core.

[0003] To address the aforementioned issues, existing patents offer solutions. Most existing pillow filling devices require users to manually adjust the pillow core and then operate the filling device to add filling material into the pillow core. This manual adjustment increases the user's workload, and the pillow core lacks a patting structure when filled, which may lead to uneven filling.

[0004] Therefore, a filling device for pillow core processing is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a filling device for pillow core processing, which can solve the problem that most existing pillow core filling devices require users to manually adjust the pillow core and then operate the filling device to add filling material into the pillow core. When users manually adjust, it increases the workload of users. In addition, the pillow core lacks a patting structure when it is being filled, which may lead to uneven filling.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a filling device for processing pillow cores, comprising a filling machine body, an adjustment component fixedly connected to the front side of the filling machine body, a tapping component fixedly connected to the front side of the adjustment component, a clamping component fixedly connected to the surface of the filling machine body, and a controller body fixedly connected to the right side of the filling machine body.

[0007] The clamping assembly includes a circular sleeve, inside which two electric telescopic rods are fixedly connected. Storage slots are provided on both the left and right sides of the circular sleeve, and clamping plates are fixedly connected to opposite sides of the two electric telescopic rods.

[0008] Preferably, the tapping assembly includes a fixing block, a first servo motor is fixedly connected to the front side of the fixing block, a bidirectional threaded rod is fixedly connected to the rear side of the first servo motor, and two adjusting blocks are threadedly connected to the surface of the bidirectional threaded rod.

[0009] Preferably, an adjustment frame is fixedly connected to the bottom of each of the two adjustment blocks, and a tapping plate is fixedly connected to the opposite side of each of the two adjustment frames.

[0010] Preferably, a semi-circular block is fixedly connected to one side of each of the two striking plates, and the semi-circular blocks are all made of silicone.

[0011] Preferably, the adjustment component includes a bolted block, a second servo motor is fixedly connected to the top of the bolted block, a screw rod is fixedly connected to the bottom of the second servo motor, a sliding block that cooperates with the fixed block is threaded onto the surface of the screw rod, and a sliding groove is provided on the front side of the bolted block.

[0012] Preferably, an auxiliary groove is fixedly connected to the right side of the sliding block, and an auxiliary block that cooperates with the auxiliary groove is provided on the right side of the inner wall of the sliding groove.

[0013] Preferably, a protective plate is fixedly connected to the top of both clamping plates, and both protective plates are made of silicone.

[0014] Preferably, the bottom of the filling machine body is fixedly connected with casters, and the rear side of the filling machine body is fixedly connected with a push frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This application effectively solves the problems of large workload and uneven filling in existing pillow core filling devices due to manual adjustment: the electric telescopic rod of the clamping component drives the clamping plate to automatically open the pillow core and accurately position it, replacing the traditional manual adjustment, reducing the amount of manual operation, and the silicone protective plate avoids damage to the fabric.

[0017] 2. In this application, the first servo motor of the beater component drives the bidirectional threaded rod to make the beater plate reciprocate, and the silicone semi-circular block uses flexible beating to evenly disperse the filler to the corners of the pillow core. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the filling device for processing the pillow core according to this utility model;

[0019] Figure 2 This is a schematic diagram of the clamping assembly of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the tapping component of this utility model;

[0021] Figure 4 This is a schematic diagram showing the division of the adjustment component of this utility model;

[0022] Figure 5 This utility model Figure 2 Enlarged diagram of point A in the middle.

[0023] In the diagram, 1. Filler body; 2. Adjustment assembly; 201. Bolted block; 202. Second servo motor; 203. Spiral rod; 204. Sliding block; 205. Sliding groove; 206. Auxiliary groove; 207. Auxiliary block; 3. Beating assembly; 301. Fixing block; 302. First servo motor; 303. Bidirectional threaded rod; 304. Adjustment block; 305. Adjustment frame; 306. Beating plate; 307. Semicircular block; 4. Clamping assembly; 401. Circular sleeve; 402. Electric telescopic rod; 403. Storage groove; 404. Clamping plate; 5. Controller body; 6. Protective plate; 7. Casters; 8. Push frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] A filling device for processing pillow cores includes a filling machine body 1, an adjustment component 2 is fixedly connected to the front side of the filling machine body 1, a tapping component 3 is fixedly connected to the front side of the adjustment component 2, a clamping component 4 is fixedly connected to the surface of the filling machine body 1, and a controller body 5 is fixedly connected to the right side of the filling machine body 1.

[0027] The clamping assembly 4 includes a circular sleeve 401, with two electric telescopic rods 402 fixedly connected inside the circular sleeve 401. Storage slots 403 are provided on the left and right sides of the circular sleeve 401, and clamping plates 404 are fixedly connected to opposite sides of the two electric telescopic rods 402.

[0028] In this embodiment: The filling machine body 1 allows for the addition of filling material to the pillow core; the adjusting component 2 allows for height adjustment of the beating component 3; the beating component 3 ensures the pillow core is evenly beaten while filled; the clamping component 4 helps to expand the pillow core; the controller body 5 controls the adjusting component 2, the beating component 3, and the clamping component 4; and the system includes a circular sleeve 401, two electric telescopic rods 402, and two storage slots. The pillow core is quickly clamped on both sides by two electric telescopic rods 402 inside the circular sleeve 401, driven by a storage slot 403 and two clamping plates 404. This replaces traditional manual adjustment, reducing manual labor. The silicone protective plate 6 on top of the clamping plate 404 prevents damage to the pillow core fabric and provides anti-slip friction to ensure the pillow core remains stable and does not shift during filling. The storage slot 403 can accommodate pillow cores of different thicknesses, and the stroke of the electric telescopic rods 402 can be adjusted to accommodate the production of various specifications of pillow cores.

[0029] Specifically, such as Figure 3 As shown, the tapping assembly 3 includes a fixing block 301. A first servo motor 302 is fixedly connected to the front side of the fixing block 301, and a bidirectional threaded rod 303 is fixedly connected to the rear side of the first servo motor 302. Two adjusting blocks 304 are threadedly connected to the surface of the bidirectional threaded rod 303.

[0030] Specifically, such as Figure 3 As shown, an adjustment bracket 305 is fixedly connected to the bottom of each of the two adjustment blocks 304, and a tapping plate 306 is fixedly connected to the opposite side of each of the two adjustment brackets 305.

[0031] Specifically, such as Figure 3 As shown, two striking plates 306 are each fixedly connected to a semi-circular block 307 on one side of their opposite sides, and the material of the semi-circular blocks 307 is silicone.

[0032] In this embodiment: the first electric telescopic rod 402 can be supported by the fixed block 301. The first servo motor 302, the bidirectional threaded rod 303, and the two adjusting blocks 304 are provided. The first servo motor 302 adjusts the bidirectional threaded rod 303, thereby adjusting the position of the bidirectional threaded rod 303 relative to the two adjusting blocks 304, which in turn adjusts the position of the two adjusting blocks 304 relative to the two adjusting frames 305. The two adjusting frames 305 and the two patting plates 306 are provided. As the two adjusting frames 305 are adjusted along with the bidirectional threaded rod 303, the position of the two patting plates 306 moves. The two patting plates 306 contact the surface of the pillow core, uniformly filling the filling inside the pillow core. By providing several semi-circular blocks 307, elastic deformation is generated during patting, avoiding the clumping of filling or wear on the fabric caused by hard patting, which is suitable for fluffy materials such as down and fiber.

[0033] Specifically, such as Figure 4 As shown, the adjustment component 2 includes a bolted block 201, a second servo motor 202 is fixedly connected to the top of the bolted block 201, a screw rod 203 is fixedly connected to the bottom of the second servo motor 202, a sliding block 204 that cooperates with the fixed block 301 is threadedly connected to the surface of the screw rod 203, and a sliding groove 205 is provided on the front side of the bolted block 201.

[0034] Specifically, such as Figure 4 As shown, an auxiliary groove 206 is fixedly connected to the right side of the sliding block 204, and an auxiliary block 207 that works in conjunction with the auxiliary groove 206 is provided on the right side of the inner wall of the sliding groove 205.

[0035] In this embodiment: by setting the bolt block 201, the second servo motor 202 can be supported. By setting the second servo motor 202 and the screw rod 203, the second servo motor 202 adjusts the screw rod 203, thereby adjusting the height of the sliding block 204 on the inner wall of the sliding groove 205. As the height of the adjusting block 304 is adjusted, the height of the tapping component 3 is adjusted. By setting the auxiliary block 207 and the auxiliary groove 206, as the height of the sliding block 204 on the inner wall of the sliding groove 205 is adjusted, the height of the auxiliary block 207 on the inner wall of the auxiliary groove 206 is also adjusted, thus assisting the sliding block 204 in moving its position on the inner wall of the sliding groove 205.

[0036] Specifically, such as Figure 5 As shown, protective plates 6 are fixedly connected to the top of both clamping plates 404, and both protective plates 6 are made of silicone.

[0037] Specifically, such as Figure 1 As shown, a caster wheel 7 is fixedly connected to the bottom of the filling machine body 1, and a push frame 8 is fixedly connected to the rear side of the filling machine body 1.

[0038] In this embodiment: by setting two protective plates 6, the problem of damage to the pillow core can be reduced; by setting universal wheels 7, the position of the structure can be easily moved and adjusted; and by setting a push frame 8, the position of the structure can be moved and adjusted.

[0039] Working principle: First, the pillow core is placed in the clamping assembly 4 of the filling machine body 1. The controller body 5 controls the two electric telescopic rods 402 inside the circular sleeve 401 to drive the clamping plate 404 to unfold through the storage groove 403, opening the pillow core and fixing its position. The silicone protective plate 6 prevents the fabric from being pinched. Next, the second servo motor 202 of the adjusting assembly 2 drives the spiral rod 203 to rotate, causing the sliding block 204 to move up and down along the sliding groove 205. The cooperation between the auxiliary groove 206 and the auxiliary block 207 ensures stable movement, thereby accurately adjusting the vertical height of the beating assembly 3 so that the beating plate 306 is aligned with the center of the pillow core. Subsequently, the first servo motor 302 of the beating assembly 3 starts, driving the bidirectional... The rotation of the threaded rod 303 causes the two adjusting blocks 304 to drive the adjusting frame 305 and the tapping plate 306 to reciprocate relative to each other. The silicone semi-circular block 307 gently taps the two sides of the pillow core at a set frequency, dispersing the filler evenly to the corners. During the filling process, the controller body 5 synchronously controls the storage bin and conveying system of the filling machine body 1. The filler is quantitatively injected into the pillow core through spiral conveying or negative pressure adsorption. The tapping action is synchronized with the filling conveying to ensure uniform filling. After filling is completed, the electric telescopic rod 402 releases the clamping plate 404, removes the pillow core, and completes the filling process. The entire process is automated through the controller body 5. The casters 7 and the push frame 8 facilitate the movement of the equipment and adapt to the needs of different workstations.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A filling device for pillow processing, comprising a filling machine body (1), characterized in that: An adjustment component (2) is fixedly connected to the front side of the filling machine body (1), a tapping component (3) is fixedly connected to the front side of the adjustment component (2), a clamping component (4) is fixedly connected to the surface of the filling machine body (1), and a controller body (5) is fixedly connected to the right side of the filling machine body (1). The clamping assembly (4) includes a round sleeve (401), and two electric telescopic rods (402) are fixedly connected inside the round sleeve (401). Storage slots (403) are provided on the left and right sides of the round sleeve (401), and clamping plates (404) are fixedly connected on opposite sides of the two electric telescopic rods (402).

2. A pillow core processing filler device as claimed in claim 1, wherein: The tapping assembly (3) includes a fixing block (301), a first servo motor (302) is fixedly connected to the front side of the fixing block (301), a bidirectional threaded rod (303) is fixedly connected to the rear side of the first servo motor (302), and two adjusting blocks (304) are threadedly connected to the surface of the bidirectional threaded rod (303).

3. A pillow core processing filler device as claimed in claim 2, wherein: The bottom of each of the two adjusting blocks (304) is fixedly connected to an adjusting bracket (305), and a tapping plate (306) is fixedly connected to the opposite side of each of the two adjusting brackets (305).

4. A pillow core processing filler device as claimed in claim 3, wherein: Two striking plates (306) are fixedly connected to a semi-circular block (307) on opposite sides, and the semi-circular blocks (307) are all made of silicone.

5. A pillow core processing filler device as claimed in claim 1, wherein: The adjustment component (2) includes a bolted block (201), a second servo motor (202) is fixedly connected to the top of the bolted block (201), a screw rod (203) is fixedly connected to the bottom of the second servo motor (202), a sliding block (204) is threadedly connected to the surface of the screw rod (203) and used in conjunction with the fixed block (301), and a sliding groove (205) is provided on the front side of the bolted block (201).

6. A pillow core processing filler device as claimed in claim 5, wherein: An auxiliary groove (206) is fixedly connected to the right side of the sliding block (204), and an auxiliary block (207) that works in conjunction with the auxiliary groove (206) is provided on the right side of the inner wall of the sliding groove (205).

7. A pillow core processing filler device as claimed in claim 1, wherein: The top of each of the two clamping plates (404) is fixedly connected to a protective plate (6), and both protective plates (6) are made of silicone.

8. A pillow core processing filler device as defined in claim 1, wherein: The bottom of the filling machine body (1) is fixedly connected with casters (7), and the rear side of the filling machine body (1) is fixedly connected with a pusher frame (8).

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