Filter-pressing dehydration device

By introducing a combination design of guide rollers, filter rollers, upper and lower mesh belts and water guide channels into the filter press dewatering device, and combining it with the use of cylinders and air pumps, the problem of clogging of the filter water structure is solved, and convenient cleaning and efficient sludge water discharge are achieved.

CN224258480UActive Publication Date: 2026-05-19NANJING LONGXINGTENG BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING LONGXINGTENG BIOTECHNOLOGY CO LTD
Filing Date
2025-06-20
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing filter press dewatering devices are prone to clogging of the filtration structure after prolonged use, and cleaning is inconvenient, affecting the discharge and collection of sludge.

Method used

A filter press dewatering device including guide rollers, filter press rollers, upper and lower mesh belts and water guide grooves is designed. The upper and lower mesh belts are squeezed and cleaned by adjusting the cylinder and air pump, and the adhering sludge is removed by high pressure gas to avoid clogging.

Benefits of technology

It effectively avoids clogging of the filter screen, improves the ease of cleaning the device and the efficiency of sludge compression, and ensures the smooth discharge of sludge water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filter-pressing dehydration device, and relates to the technical field of nutrient soil production equipment. Comprising a dewatering frame; the guide roller is arranged on the dewatering frame through an up-and-down adjusting assembly; the guide roller and the filter pressing roller are sequentially arranged on the dewatering frame from top to bottom; the upper mesh belt is sleeved outside the guide roller and the filter pressing roller; the lower mesh belt is arranged below the upper mesh belt; the two opposite side walls of the dewatering frame are each provided with a plurality of water guiding grooves. The device has the advantages of being convenient to clean after being used, avoiding blockage and the like.
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Description

Technical Field

[0001] This utility model relates to the technical field of nutrient soil production equipment, specifically to a pressure filter dewatering device. Background Technology

[0002] Sludge dewatering devices are sludge treatment methods that remove water from fluidized raw, concentrated, or digested sludge, transforming it into semi-solid or solid sludge blocks. Nutrient soil made from sludge after a series of treatments can improve soil structure and increase tree survival rates. However, in existing filtration dewatering devices, the water collection mechanisms within the sludge tend to become clogged with sludge over time (e.g., filter screens, filter cloths), affecting the collection and discharge of filtered water. Furthermore, the filtration and water collection mechanisms within the device are difficult to clean. Utility Model Content

[0003] In view of the above-mentioned technical deficiencies, the purpose of this utility model is to provide a filter press dewatering device with advantages such as easy cleaning after use and avoidance of clogging.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The present invention provides a filter press dewatering device, comprising:

[0005] Dehydration rack;

[0006] Guide rollers are mounted on the dewatering frame via an up-and-down adjustment assembly.

[0007] The filter roller, guide roller, and filter roller are arranged sequentially from top to bottom on the dewatering frame;

[0008] The mesh belt is fitted over the outside of the guide roller and the filter roller;

[0009] The lower mesh belt is located below the upper mesh belt;

[0010] Multiple water guide channels are installed on both opposite sides of the dehydration rack.

[0011] Preferably, the guide roller comprises:

[0012] Left guide roller;

[0013] The right guide roller, left guide roller and right guide roller are set parallel to each other on the dewatering frame, and the center lines of the left guide roller and right guide roller are on the same horizontal plane, which is beneficial to the adjustment and guidance of the web belt.

[0014] Preferably, the up-and-down adjustment component includes:

[0015] Adjustment seat, the adjustment seat is fixedly installed on the dehydration rack;

[0016] An adjusting spring is vertically mounted on the top surface of the adjusting seat;

[0017] Adjusting roller holder, the adjusting roller holder is located at the end of the adjusting spring away from the adjusting seat;

[0018] An adjusting roller is rotatably mounted on an adjusting roller holder.

[0019] The regulating cylinder is located on the bottom surface of the regulating seat, and the filter roller is mounted on the piston rod of the regulating cylinder. The regulating cylinder pushes the filter roller to move closer to the lower mesh belt. At the same time, the regulating roller can be adjusted synchronously by adjusting the spring, which helps to adjust and guide the upper mesh belt, thereby making the upper mesh belt and the lower mesh belt squeeze the sludge.

[0020] Preferably, the filter press roller comprises:

[0021] The filter roller holder is mounted on the piston rod of the adjusting cylinder;

[0022] The filter press roller body is provided in multiple ways, and the multiple filter press roller bodies are rotatably mounted on the bottom surface of the filter press roller seat. The center lines of the filter press roller bodies are on the same horizontal plane. The mesh belt is sleeved on the outside of the left guide roller, right guide roller, adjusting roller and filter press roller body. The adjusting cylinder pushes the filter press roller body to drive the mesh belt to move closer to the lower mesh belt, thereby making the mesh belt and the lower mesh belt squeeze the sludge.

[0023] Preferably, the filter press roller body is a filter mesh structure, the interior of the filter press roller body is hollow, and both ends of the axis of the filter press roller body are provided with circular baffles. Multiple water holes are evenly distributed along the circumference on the outer peripheral wall of the circular baffles, which facilitates the squeezing and filtering out of the water in the sludge, and the water flows into the water guide trough through the top of the sludge.

[0024] Preferably, the water guide channels are arranged sequentially and at intervals on the side wall of the dewatering frame from top to bottom, and the length direction of the water guide channels is the same as the conveying direction of the lower mesh belt, so that the water after the sludge is filtered out by the upper and lower mesh belts can enter the water guide channels for collection.

[0025] Preferably, the opening of the water guide channel faces the direction of the lower mesh belt, and a filter screen is provided on the opening of the water guide channel to prevent sludge from entering the water guide channel.

[0026] Preferably, the sidewall of the dehydration rack has a hollow structure, and drain outlets are provided at the bottom of the sidewall and the bottom surface of the dehydration rack. The top of the sidewall of the dehydration rack is connected to an air pump through an air pipe. The air pump is located outside the dehydration rack. The air pump can be started to introduce high-pressure gas into the sidewall of the dehydration rack, so that the gas is sprayed out through the water guide channel, which helps to remove the sludge adhering to the filter screen and thus avoids the filter screen from becoming clogged.

[0027] Preferably, the mesh belt has a filter mesh structure, which helps to squeeze and filter out water from the sludge.

[0028] Preferably, the distance from the bottom of the water guide trough located at the lowest position to the bottom surface of the dewatering frame is greater than the distance from the bottom of the lower mesh belt to the bottom surface of the dewatering frame. This facilitates the flow of water into the water guide trough when the sludge is squeezed, while also reducing or preventing sludge from entering the water guide trough.

[0029] The beneficial effects of this utility model are as follows: 1. The air pump can introduce high-pressure gas into the side wall of the dehydration rack, so that the gas is sprayed out through the water guide groove, which is conducive to removing the sludge adhering to the filter screen, thereby avoiding the clogging of the filter screen.

[0030] 2. The upper and lower mesh belts can squeeze and filter sludge. At the same time, the distance between the upper and lower mesh belts can be adjusted by the regulating cylinder, which facilitates the cleaning and maintenance of the upper and lower mesh belts. Attached Figure Description

[0031] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0032] Figure 1 This is a schematic diagram of a filter press dewatering device provided in an embodiment of the present invention.

[0033] Figure 2 A schematic diagram showing the location of the drain outlet of a filter press dewatering device provided in an embodiment of this utility model.

[0034] Figure 3 This is a schematic diagram of the connection structure between the air pipe and the side wall of the dehydration frame of a pressure filter dehydration device provided in an embodiment of this utility model.

[0035] Figure 4 A schematic diagram of the upper and lower adjustment components of a filter press dewatering device provided in an embodiment of this utility model.

[0036] Figure 5 This is a schematic diagram of the filter roller structure of a filter press dewatering device provided in an embodiment of the present utility model.

[0037] Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point A in the middle.

[0038] Explanation of reference numerals in the attached drawings: 1. Dewatering frame; 11. Drain outlet; 12. Air pipe; 13. Air pump; 2. Guide roller; 21. Left guide roller; 22. Right guide roller; 3. Filter press roller; 31. Filter press roller seat; 32. Filter press roller body; 321. Circular baffle; 322. Water hole; 4. Top mesh belt; 5. Lower mesh belt; 6. Up and down adjustment assembly; 61. Adjustment seat; 62. Adjustment spring; 63. Adjustment roller seat; 64. Adjustment roller; 65. Adjustment cylinder; 7. Water guide groove. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] Example 1

[0041] like Figures 1 to 4 As shown, this utility model provides a filter press dewatering device, including a dewatering frame 1; guide rollers 2 are mounted on the dewatering frame 1 via an up-and-down adjustment assembly 6; guide rollers 2 and filter press rollers 3 are sequentially mounted on the dewatering frame 1 from top to bottom; a mesh belt 4 is sleeved on the outside of the guide rollers 2 and filter press rollers 3; a lower mesh belt 5 is positioned below the mesh belt 4; multiple water guide grooves 7 are provided on the opposite side walls of the dewatering frame 1; in use, sludge is added to the lower mesh belt 5, and the lower mesh belt 5 is started, causing the sludge to move to the position corresponding to the mesh belt 4 under the drive of the lower mesh belt 5. After placement; start the upper screen belt 4 (both upper screen belt 4 and lower screen belt 5 are conveyor belt structures), the filter press roller 3 can move the upper screen belt 4 closer to the lower screen belt 5 (the guide roller 2 can adjust the position of the moving upper screen belt 4, so that the sludge can be squeezed by the lower screen belt 5), so that the sludge can be squeezed by the lower screen belt 5, and the water in the sludge is squeezed out and discharged through the water guide grooves 7 on the opposite side walls of the dewatering frame 1; the sludge after water removal can be collected from the feeding end away from the sludge under the drive of the lower screen belt 5.

[0042] Example 2

[0043] Based on Example 1, such as Figures 1 to 6As shown, the guide roller 2 includes a left guide roller 21; the left guide roller 21 and the right guide roller 22 are arranged parallel to each other on the dehydration frame 1, and the axis lines of the left guide roller 21 and the right guide roller 22 are on the same horizontal plane; the up and down adjustment assembly 6 includes an adjustment seat 61, which is fixedly mounted on the dehydration frame 1; an adjustment spring 62 is vertically mounted on the top surface of the adjustment seat 61; an adjustment roller seat 63 is located at the end of the adjustment spring 62 away from the adjustment seat 61; and an adjustment roller 64 is rotatably mounted on the adjustment roller seat 63; Throttle cylinder 65 is mounted on the bottom surface of adjusting seat 61, and filter roller 3 is mounted on the piston rod of adjusting cylinder 65; filter roller 3 includes filter roller seat 31, which is mounted on the piston rod of adjusting cylinder 65; multiple filter roller bodies 32 are provided, and multiple filter roller bodies 32 are rotatably mounted on the bottom surface of filter roller seat 31, with the center lines of filter roller bodies 32 on the same horizontal plane, and mesh belt 4 is sleeved on the outside of left guide roller 21, right guide roller 22, adjusting roller 64 and filter roller body 32.

[0044] After the sludge is added to the lower mesh belt 5, the regulating cylinder 65 is activated to push the filter press roller seat 31 and multiple filter press roller bodies 32 to move closer to the lower mesh belt 5. At the same time, the regulating roller 64 also moves closer to the lower mesh belt 5 and compresses the regulating spring 62, which allows the filter press roller body 32 to smoothly push the upper mesh belt 4 to move closer to the lower mesh belt 5, thereby allowing the upper mesh belt 4 and the lower mesh belt 5 to squeeze the sludge.

[0045] The arrangement of the left guide roller 21 and the right guide roller 22 helps to maintain the overall smooth movement of the top mesh belt 4 when pushing it to move closer to the lower mesh belt 5.

[0046] After the operation is completed, the regulating cylinder 65 is activated to drive the filter press roller seat 31 and multiple filter press roller bodies 32 to move away from the lower mesh belt 5. At the same time, the regulating spring 62 is reset, causing the regulating roller 64 to move away from the lower mesh belt 5. At this time, the upper mesh belt 4 moves away from the lower mesh belt 5, which facilitates the cleaning and maintenance of the upper mesh belt 4 and the lower mesh belt 5.

[0047] The filter press roller body 32 has a filter mesh structure. The interior of the filter press roller body 32 is hollow, and both ends of the axis of the filter press roller body 32 are provided with circular baffles 321. Multiple water holes 322 are evenly distributed along the circumference on the outer peripheral wall of the circular baffles 321. This facilitates the squeezing and filtering of water in the sludge, allowing the water in the sludge to flow from above the squeezed sludge into the guide water tank 7.

[0048] Example 3

[0049] Based on Example 1, such as Figures 1 to 2As shown, water guide troughs 7 are arranged sequentially from top to bottom on the side wall of the dewatering frame 1, and the length direction of the water guide troughs 7 is the same as the conveying direction of the lower mesh belt 5; the opening of the water guide troughs 7 faces the direction of the lower mesh belt 5, and a filter screen is provided on the opening of the water guide troughs 7; the distance from the bottom of the dewatering frame 1 to the water guide trough 7 located at the lowest position is greater than the distance from the bottom of the dewatering frame 1 to the lower mesh belt 5; the water after the sludge is squeezed and filtered by the upper mesh belt 4 and the lower mesh belt 5 can enter the water guide troughs 7 at various positions for collection (it can be filtered first through the filter screen to prevent sludge from entering the water guide troughs 7); the upper mesh belt 4 has a filter mesh structure, which is conducive to squeezing and filtering out the water in the sludge, and the water after the sludge is squeezed and filtered by the upper mesh belt 4 and the lower mesh belt 5 enters the water guide troughs 7 for collection.

[0050] Example 4

[0051] Based on Example 1, such as Figures 1 to 4 As shown, the side wall of the dewatering rack 1 has a hollow structure, and drain outlets 11 are provided at the bottom of the side wall and the bottom surface of the dewatering rack 1. The top of the side wall of the dewatering rack 1 is connected to an air pump 13 through an air pipe 12. The air pump 13 is located outside the dewatering rack 1. After the dewatering device has been used for a period of time, the air pump 13 can be started and the drain outlets 11 can be blocked at the same time. This allows the air pump 13 to pass high-pressure gas into the side wall of the dewatering rack 1. After the high-pressure gas enters the side wall of the dewatering rack 1, it is sprayed out through the filter screen on the water guide groove 7, which helps to remove the sludge adhering to the filter screen and thus avoids the filter screen from becoming clogged.

[0052] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A filter press dewatering apparatus characterized by, The utility model relates to a dehydration frame, which comprises: a dehydration frame (1); a guide roller (2) arranged on the dehydration frame (1) through an up-down adjusting assembly (6); a filter pressing roller (3) arranged on the dehydration frame (1) below the guide roller (2); an upper mesh belt (4) sleeved on the outside of the guide roller (2) and the filter pressing roller (3); a lower mesh belt (5) arranged below the upper mesh belt (4); a plurality of water guide grooves (7) arranged on the opposite side walls of the dehydration frame (1).

2. A filter press dewatering apparatus as claimed in claim 1 wherein, The guide roller (2) comprises: a left guide roller (21); a right guide roller (22) arranged on the dehydration frame (1) in parallel with the left guide roller (21) and spaced apart from the left guide roller (21), and the axial center lines of the left guide roller (21) and the right guide roller (22) are in the same horizontal plane.

3. A filter press dewatering apparatus as claimed in claim 2, wherein, The up-down adjusting assembly (6) comprises: an adjusting seat (61) fixedly arranged on the dehydration frame (1); an adjusting spring (62) arranged vertically on the top surface of the adjusting seat (61); an adjusting roller seat (63) arranged at the end of the adjusting spring (62) away from the adjusting seat (61); an adjusting roller (64) rotatably arranged on the adjusting roller seat (63); an adjusting cylinder (65) arranged on the bottom surface of the adjusting seat (61), and the filter pressing roller (3) is arranged on the piston rod of the adjusting cylinder (65).

4. A filter press dewatering apparatus as claimed in claim 3 wherein, The filter pressing roller (3) comprises: a filter pressing roller seat (31) arranged on the piston rod of the adjusting cylinder (65); a plurality of filter pressing roller bodies (32) rotatably arranged on the bottom surface of the filter pressing roller seat (31), and the center lines of the filter pressing roller bodies (32) are in the same horizontal plane, and the upper mesh belt (4) is sleeved on the outside of the left guide roller (21), the right guide roller (22), the adjusting roller (64) and the filter pressing roller bodies (32).

5. A filter press dewatering apparatus as claimed in claim 4 wherein, The filter pressing roller body (32) has a filter screen structure, the inside of the filter pressing roller body (32) is hollow, and the axial center lines of the filter pressing roller body (32) are provided with circular baffles (321) at both ends, and a plurality of water holes (322) are uniformly distributed on the circumferential wall of the circular baffle (321).

6. A filter press dewatering apparatus as claimed in claim 1 wherein, The water guide grooves (7) are arranged on the side walls of the dehydration frame (1) in sequence and spaced apart from each other, and the length direction of the water guide grooves (7) is the same as the conveying direction of the lower mesh belt (5).

7. A filter press dewatering apparatus as claimed in claim 6 wherein, The opening of the water guide groove (7) faces the direction of the lower mesh belt (5), and a filter screen is arranged on the opening of the water guide groove (7).

8. A filter press dewatering apparatus as claimed in claim 1 wherein, The side wall of the dehydration frame (1) has a hollow structure, a drain port (11) is arranged on the bottom of the side wall of the dehydration frame (1) and the bottom surface of the dehydration frame (1), an air pump (13) is connected to the top of the side wall of the dehydration frame (1) through an air pipe (12), and the air pump (13) is arranged outside the dehydration frame (1).

9. A filter press dewatering apparatus as claimed in claim 1 wherein, The upper mesh belt (4) has a filter screen structure.

10. A filter press dewatering apparatus as claimed in claim 7, wherein, The distance from the water guide groove (7) at the lowermost position to the bottom surface of the dehydration frame (1) is greater than the distance from the lower mesh belt (5) to the bottom surface of the dehydration frame (1).