Cutting device for optical lens processing

By combining a multi-stage electric telescopic rod and a cutting steel wire with a limiting mechanism, the high-efficiency cutting of optical lenses is achieved, solving the problems of low cutting efficiency and cumbersome operation in existing technologies, and improving the production efficiency of optical lenses.

CN224258517UActive Publication Date: 2026-05-19DANYANG DAYAO OPTICAL GLASSES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DANYANG DAYAO OPTICAL GLASSES CO LTD
Filing Date
2025-03-31
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing cutting devices for optical lens processing can only cut one optical lens at a time, requiring repeated position adjustments, resulting in low cutting efficiency and cumbersome operation.

Method used

The system uses a multi-stage electric telescopic rod, vertical plate, rotating shaft and rollers to drive the cutting steel wire to cut cylindrical optical glass in one go. Combined with the limiting mechanism and spraying mechanism, it achieves efficient cutting without the need for position adjustment.

Benefits of technology

It achieves efficient cutting of optical lenses, improves cutting efficiency, simplifies the operation process, and reduces the cumbersomeness of equipment position adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of optical lens processing, and particularly discloses a cutting device for optical lens processing, which comprises a box body, a cutting mechanism is arranged in the box body, the cutting mechanism comprises a support plate fixedly connected in the box body, the upper end face of the support plate is fixedly connected with a support table, and the upper end face of the support table is provided with a placing groove. A multi-stage electric telescopic rod is matched with a mounting plate, a plurality of vertical plates, a plurality of rotating shafts and a plurality of rollers to drive a plurality of cutting steel wires to move downwards, so that the cutting steel wires are close to the cylindrical optical glass, meanwhile, a driving motor drives the rotating shafts and the rollers to rotate, and then the cutting steel wires are cut through downward movement. According to the optical glass cutting mechanism, the cylindrical optical glass is cut through the rotating cutting steel wires, so that the cylindrical optical glass is cut at a time, the cutting efficiency of the optical glass is effectively improved, meanwhile, the cylindrical optical glass is cut at a time, the position of the cutting mechanism does not need to be adjusted, and use is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of optical lens processing technology, and specifically discloses a cutting device for optical lens processing. Background Technology

[0002] Lenses are transparent materials with one or more curved surfaces, made of optical materials such as glass or resin. Among them, optical lenses, as a type of lens made of optical glass or resin, are characterized by their good scratch resistance and high refractive index. , Widely used in fields such as biology, electronics, and chemical engineering, cutting is a crucial process in the production of optical lenses. This is especially true for products like 1.67 high-refractive-index polarizing lenses and 1.61 lenses, which require extremely high optical performance and processing precision. During the production of optical lenses, cylindrical optical glass needs to be cut into the required shapes.

[0003] Existing optical lens cutting devices require fixing the cylindrical optical glass before cutting the other end to obtain the desired optical lens. However, these devices can only cut one lens at a time, requiring multiple cuts to complete the process. This results in low cutting efficiency. Furthermore, the cutting process necessitates repeated adjustments to the device's position to progressively cut the cylindrical optical glass, which is cumbersome and inconvenient. Utility Model Content

[0004] This invention proposes a cutting device for optical lens processing, which can cut cylindrical optical glass in one go, effectively improving the cutting efficiency of optical lenses, and eliminating the need to adjust the position of the cutting equipment, making it convenient to use.

[0005] This utility model is implemented as follows: a cutting device for optical lens processing includes a housing, and a cutting mechanism is provided inside the housing.

[0006] The cutting mechanism includes a support plate fixedly connected to the inside of the box, a support platform fixedly connected to the upper end face of the support plate, a placement groove opened on the upper end face of the support platform, a plurality of evenly distributed wire passage grooves with open front and rear ends opened on the upper end face of the support platform, and a limit mechanism and a spraying mechanism provided on the upper end face of the support plate.

[0007] The cutting mechanism also includes a mounting plate disposed below the support plate. A multi-stage electric telescopic rod is installed on the lower end face of the housing. The output end of the multi-stage electric telescopic rod is fixedly connected to the lower end face of the mounting plate. A plurality of evenly distributed vertical plates are fixedly connected to the upper end face of the mounting plate, which are located on the front and rear sides of the support plate respectively. The plurality of vertical plates are grouped in pairs, and two vertically distributed rotating shafts are rotatably connected between each group of vertical plates. One of the rotating shafts is driven by a drive motor installed on the outer wall of one of the vertical plates. A plurality of evenly distributed rollers are fixedly connected to the outer walls of the four rotating shafts. The plurality of rollers located in the same vertical plane are grouped in groups of four. A cutting steel wire is driven between each group of rollers.

[0008] As a preferred embodiment of the cutting device for optical lens processing according to this utility model, the limiting mechanism includes limiting plates fixedly connected to the upper surface of the support plate and located on the left and right sides of the support platform. Each of the two limiting plates has a threaded screw connected to one of its opposite side walls. Each of the two screws has a rotatable abutment plate rotatably connected to one of its opposite ends. The center of the two abutment plates is on the same straight line as the center of the placement groove.

[0009] As a preferred embodiment of the cutting device for optical lens processing according to this utility model, the spraying mechanism includes a cavity opened inside the limiting plate, two nozzles communicating with the cavity are fixedly connected to one side wall of each of the two limiting plates, and pipes communicating with the two cavities are fixedly connected to the lower end face of the support plate, and the other ends of the two pipes extend to the lower end of the inner part of the box and are equipped with a water pump with a filter mechanism.

[0010] As a preferred embodiment of the cutting device for optical lens processing according to this utility model, tension rollers located between multiple rotating shafts are rotatably connected between the two sets of vertical plates.

[0011] As a preferred embodiment of the cutting device for optical lens processing according to this utility model, a plurality of evenly distributed slide rods are fixedly connected between the lower end of the inner side of the housing and the lower end face of the support plate, and are slidably connected to the mounting plate.

[0012] As a preferred embodiment of the cutting device for optical lens processing according to this utility model, both the left and right side walls of the housing are equipped with doors.

[0013] As a preferred embodiment of the cutting device for optical lens processing according to this utility model, the front end face of the housing is provided with an observation window, and a protective glass is fixedly connected inside the observation window.

[0014] The beneficial effects of this utility model are:

[0015] A multi-stage electric telescopic rod, along with a mounting plate, multiple vertical plates, multiple rotating shafts, and multiple rollers, drives multiple cutting steel wires downwards, bringing them close to the cylindrical optical glass. Simultaneously, a drive motor rotates multiple rotating shafts and rollers, thus cutting the cylindrical optical glass in one operation by the downward-moving and rotating cutting steel wires. This effectively improves the cutting efficiency of optical lenses. Furthermore, by cutting the cylindrical optical glass in one operation, there is no need to adjust the position of the cutting mechanism, making it convenient to use. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a front cross-sectional view of the present invention.

[0019] Figure 3 This is a schematic diagram of the right-side cross-sectional structure of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the support platform of this utility model.

[0021] The markings in the diagram are: 1. Box body; 2. Support plate; 3. Support platform; 4. Placement slot; 5. Cable guide slot; 6. Mounting plate; 7. Multi-stage electric telescopic rod; 8. Vertical plate; 9. Rotating shaft; 10. Drive motor; 11. Roller; 12. Cutting steel wire; 13. Limiting plate; 14. Screw; 15. Abutment plate; 16. Cavity; 17. Nozzle; 18. Pipeline; 19. Water pump; 20. Tensioning roller; 21. Slide rod; 22. Box door; 23. Observation window. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0023] Please see Figure 1-4 A cutting device for optical lens processing includes a housing 1, and a cutting mechanism is provided inside the housing 1.

[0024] The cutting mechanism includes a support plate 2 fixedly connected inside the box 1. A support platform 3 is fixedly connected to the upper end of the support plate 2. A placement groove 4 is opened on the upper end of the support platform 3. Multiple evenly distributed wire passage grooves 5 with open structures at both the front and rear ends are opened on the upper end of the support platform 3. A limit mechanism and a spraying mechanism are provided on the upper end of the support plate 2.

[0025] The cutting mechanism also includes a mounting plate 6 located below the support plate 2. A multi-stage electric telescopic rod 7 is installed on the lower end face of the housing 1. The output end of the multi-stage electric telescopic rod 7 is fixedly connected to the lower end face of the mounting plate 6. A number of evenly distributed vertical plates 8 are fixedly connected to the upper end face of the mounting plate 6, located on the front and rear sides of the support plate 2 respectively. The multiple vertical plates 8 are grouped in pairs, and each group of vertical plates 8 is rotatably connected to two vertically distributed rotating shafts 9. One of the rotating shafts 9 is driven by a drive motor 10 installed on the outer wall of one of the vertical plates 8. A number of evenly distributed rollers 11 are fixedly connected to the outer walls of the four rotating shafts 9. The multiple rollers 11 located in the same vertical plane are grouped in four, and each group of rollers 11 is connected to a cutting steel wire 12.

[0026] In this embodiment: When in use, the cylindrical optical glass is placed in the placement groove 4 and limited by the limiting mechanism to prevent the cylindrical optical glass from shifting during the cutting process. Then, the cylindrical optical glass is cut by the cutting mechanism.

[0027] Specifically, the multi-stage electric telescopic rod 7 retracts, causing the mounting plate 6 to move downwards. The mounting plate 6, in conjunction with multiple vertical plates 8, drives multiple rotating shafts 9 and multiple rollers 11 to move downwards. The multiple rollers 11 drive multiple cutting steel wires 12 downwards, bringing the cutting steel wires 12 closer to the cylindrical optical glass. Simultaneously, the drive motor 10 starts, driving one of the rotating shafts 9 to rotate. This rotating shaft 9, in conjunction with multiple rotating shafts 9, drives multiple rollers 11 to rotate. The multiple rollers 11, in conjunction with the multiple cutting steel wires 12, drive the other multiple rotating shafts 9 and multiple rollers 11 to rotate. The roller 11 rotates, and then the multiple cutting steel wires 12 that move downward and rotate cut the cylindrical optical glass, thereby cutting the cylindrical optical glass in one go, effectively improving the cutting efficiency of optical lenses. During the cutting process, cutting fluid is sprayed onto the cutting point by a spraying mechanism. The cutting fluid cools the cylindrical optical glass and the cutting steel wires 12, so that the cutting steel wires 12 can cut the cylindrical optical glass stably. At the same time, by cutting the cylindrical optical glass in one go, there is no need to adjust the position of the cutting mechanism, which is convenient to use.

[0028] Multiple cutting steel wires 12 cut the cylindrical optical glass and move downwards to near the support platform 3. The multiple cutting steel wires 12 enter multiple wire grooves 5 respectively to prevent the support platform 3 from affecting the movement of the cutting steel wires 12 when they are cutting the cylindrical optical glass.

[0029] As a technical optimization of this utility model, the limiting mechanism includes limiting plates 13 fixedly connected to the upper end face of the support plate 2 and located on the left and right sides of the support platform 3. Each of the two limiting plates 13 has a screw 14 threadedly connected to one side wall facing away from each other. Each of the two screws 14 has an abutment plate 15 rotatably connected to one end facing away from each other. The center of the two abutment plates 15 and the center of the placement groove 4 are on the same straight line.

[0030] In this embodiment: when limiting the cylindrical optical glass, the two screws 14 are rotated by the torsion block. The two screws 14 respectively drive the two abutment plates 15 to move in opposite directions, so that the two abutment plates 15 abut against the two ends of the cylindrical optical glass, thereby limiting the cylindrical optical glass by the two abutment plates 15.

[0031] As a technical optimization of this utility model, the spraying mechanism includes a cavity 16 opened inside the limiting plate 13. Two nozzles 17 communicating with the cavity 16 are fixedly connected to one side wall of each of the two limiting plates 13. The lower end face of the support plate 2 is fixedly connected to pipes 18 communicating with the two cavities 16 respectively. The other end of each of the two pipes 18 extends to the lower end of the inner part of the box 1 and is equipped with a water pump 19 with a filter mechanism.

[0032] In this embodiment: During the cutting process, two water pumps 19 are started, and the two water pumps 19 deliver the cutting fluid to the cavity 16 through two pipes 18. Then, the cutting fluid is sprayed to the cutting point through multiple nozzles 17.

[0033] As a technical optimization of this utility model, tension rollers 20 located between multiple rotating shafts 9 are rotatably connected between the two sets of vertical plates 8.

[0034] In this embodiment, the cutting steel wire 12 can be tensioned by two tensioning rollers 20, so that the wrap angle between the cutting steel wire 12 and the multiple rollers 11 is greater than 120 degrees, and the multiple rollers 11 can effectively drive the cutting steel wire 12.

[0035] As a technical optimization of this utility model, a plurality of evenly distributed slide rods 21 are fixedly connected between the lower end of the inner side of the housing 1 and the lower end face of the support plate 2, and are slidably connected to the mounting plate 6.

[0036] In this embodiment, the mounting plate 6 can be limited by multiple sliding rods 21, so that the mounting plate 6 can move smoothly.

[0037] As a technical optimization of this utility model, both the left and right side walls of the box body 1 are equipped with box doors 22.

[0038] In this embodiment, the two door 22 facilitate the placement of cylindrical optical glass, the retrieval of cut optical lenses, and the positioning of the cylindrical optical glass.

[0039] As a technical optimization of this utility model, an observation window 23 is provided through the front end face of the box 1, and a protective glass is fixedly connected inside the observation window 23.

[0040] In this embodiment: the observation window 23 facilitates the observation of the cutting process of the cylindrical optical glass, and the protective glass can block the observation window 23.

[0041] The working principle and usage process of this utility model are as follows: When in use, the cylindrical optical glass is placed in the placement groove 4, and then the two screws 14 are rotated by the torsion block. The two screws 14 drive the two abutment plates 15 to move in opposite directions, so that the two abutment plates 15 abut against the two ends of the cylindrical optical glass. The two abutment plates 15 limit the cylindrical optical glass and prevent it from shifting during the cutting process. Then, the cylindrical optical glass is cut by the cutting mechanism.

[0042] Specifically, the multi-stage electric telescopic rod 7 retracts, causing the mounting plate 6 to move downwards. The mounting plate 6, in conjunction with multiple vertical plates 8, drives multiple rotating shafts 9 and multiple rollers 11 to move downwards. The multiple rollers 11 drive multiple cutting steel wires 12 downwards, bringing the cutting steel wires 12 closer to the cylindrical optical glass. Simultaneously, the drive motor 10 starts, driving one of the rotating shafts 9 to rotate. This rotating shaft 9, in conjunction with multiple rotating shafts 9, drives multiple rollers 11 to rotate. The multiple rollers 11, in conjunction with the multiple cutting steel wires 12, drive other multiple rotating shafts 9 and multiple rollers 11 to rotate. Thus, the downward-moving and rotating multiple cutting steel wires 12 cut the cylindrical optical glass. During the cutting process, two water pumps 19 are started, and the two water pumps 19 deliver cutting fluid to the cavity 16 through two pipes 18. Then, the cutting fluid is sprayed onto the cutting point through multiple nozzles 17. The cutting fluid cools the cylindrical optical glass and the cutting steel wires 12, allowing the cutting steel wires 12 to stably cut the cylindrical optical glass.

[0043] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0044] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A cutting device for optical lens processing, comprising a housing (1), characterized in that: The box (1) is equipped with a cutting mechanism inside; The cutting mechanism includes a support plate (2) fixedly connected inside the box (1), a support platform (3) fixedly connected to the upper end face of the support plate (2), a placement groove (4) is opened on the upper end face of the support platform (3), a plurality of evenly distributed wire passage grooves (5) with open structures at both ends are opened on the upper end face of the support platform (3), and a limit mechanism and a spraying mechanism are provided on the upper end face of the support plate (2). The cutting mechanism also includes an installation plate (6) located below the support plate (2). A multi-stage electric telescopic rod (7) is installed on the lower end face of the box (1). The output end of the multi-stage electric telescopic rod (7) is fixedly connected to the lower end face of the installation plate (6). A number of evenly distributed vertical plates (8) are fixedly connected to the upper end face of the installation plate (6) and are located on the front and rear sides of the support plate (2). The multiple vertical plates (8) are arranged in groups of two on the left and right. Each group of vertical plates (8) is rotatably connected to two vertically distributed rotating shafts (9). One of the rotating shafts (9) is driven by a drive motor (10) installed on the outer wall of one of the vertical plates (8). The outer walls of the four rotating shafts (9) are fixedly connected to a number of evenly distributed rollers (11). The multiple rollers (11) located in the same vertical plane are arranged in groups of four. Each group of rollers (11) is connected to a cutting steel wire (12) through transmission.

2. The cutting device for optical lens processing according to claim 1, characterized in that: The limiting mechanism includes limiting plates (13) fixedly connected to the upper end face of the support plate (2) and located on the left and right sides of the support platform (3). Each of the two limiting plates (13) has a screw (14) threaded through its opposite side wall. Each of the two screws (14) has an abutment plate (15) rotatably connected to its opposite end. The center of the two abutment plates (15) and the center of the placement groove (4) are on the same straight line.

3. The cutting device for optical lens processing according to claim 2, characterized in that: The spraying mechanism includes a cavity (16) opened inside the limiting plate (13). Two nozzles (17) communicating with the two cavities (16) are fixedly connected to the opposite side walls of the two limiting plates (13). The lower end face of the support plate (2) is fixedly connected to pipes (18) communicating with the two cavities (16). The other end of the two pipes (18) extends to the lower end of the box body (1) and is equipped with a water pump (19) with a filter mechanism.

4. The cutting device for optical lens processing according to claim 1, characterized in that: Both sets of vertical plates (8) are rotatably connected to tension rollers (20) located between multiple rotating shafts (9).

5. The cutting device for optical lens processing according to claim 1, characterized in that: Multiple evenly distributed slide rods (21) are fixedly connected between the lower inner end of the housing (1) and the lower end face of the support plate (2) and are slidably connected to the mounting plate (6).

6. The cutting device for optical lens processing according to claim 1, characterized in that: The left and right side walls of the box (1) are each equipped with a box door (22).

7. The cutting device for optical lens processing according to claim 1, characterized in that: An observation window (23) is provided through the front end of the box (1), and a protective glass is fixedly connected inside the observation window (23).