Surface phosphating device for hydraulic valve block machining

Abstract

The utility model discloses a surface phosphating device for hydraulic valve block processing, which relates to the technical field of hydraulic valve block processing and comprises a processing box, and two partition plates are arranged in the processing box to divide the processing box into two heating cavities and a liquid storage cavity; a heating plate is arranged in the heating cavity and electrically connected with a temperature sensor arranged in the liquid storage cavity. An ultrasonic generator is further arranged in the liquid storage cavity; a lifting mechanism is arranged on the treatment box, the lifting mechanism is detachably connected with a material storage grating box used for placing the hydraulic valve block through a lifting appliance, and the lifting mechanism operates to enable the material storage grating box to enter the liquid storage cavity or be separated from the liquid storage cavity. According to the device, the phosphating treatment efficiency of the hydraulic valve block is improved in a batch feeding and discharging mode, and in the phosphating process, the ultrasonic generator forms high-strength pressure waves all the time, so that the phosphating comprehensiveness of the hydraulic valve block is improved, and the device has good use value.

Description

Technical Field

[0001] This utility model relates to the field of hydraulic valve block processing technology, and more specifically, to a surface phosphating device for hydraulic valve block processing. Background Technology

[0002] Hydraulic valve blocks are important components used to regulate and control fluid pressure and flow in hydraulic systems. During processing, hydraulic valve blocks require phosphating, a common pretreatment technique. The purpose of phosphating is primarily to protect the hydraulic valve block, preventing corrosion to a certain extent; it also serves as a primer before painting, improving the adhesion and corrosion resistance of the paint film.

[0003] The existing method of phosphating hydraulic valve blocks involves immersing them all in a phosphating tank, and then removing them one by one after phosphating. This method is inefficient and the removal process is very inconvenient. In addition, during the traditional phosphating process, the hydraulic valve blocks piled up in the phosphating tank are in contact with the static phosphating solution, which prevents the hydraulic valve blocks from fully contacting the phosphating solution and thus reduces the surface treatment effect of the hydraulic valve blocks. Utility Model Content

[0004] The purpose of this invention is to solve the problems mentioned in the background art, and to propose a surface phosphating device for processing hydraulic valve blocks.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A surface phosphating device for processing hydraulic valve blocks includes a processing box with two partitions dividing the box into two heating chambers and a storage chamber. A heating plate is installed in each heating chamber and electrically connected to a temperature sensor located in the storage chamber to detect the temperature of the phosphating solution, ensuring the solution is maintained at a suitable temperature for phosphating the hydraulic valve blocks. An ultrasonic generator is also installed in the storage chamber to generate high-intensity pressure waves during the phosphating process, thereby improving the overall phosphating effect. A lifting mechanism is mounted on the processing box, detachably connected via a lifting device to a storage grid box for holding the hydraulic valve blocks. Operation of the lifting mechanism allows the storage grid box to enter or leave the storage chamber.

[0007] Furthermore, the top of the heating chamber is provided with a cover plate to seal the heating chamber and prevent heat loss from the heating chamber.

[0008] Furthermore, the lifting mechanism includes a mounting frame, a lifting cylinder, a guide rail, and a mounting plate; the mounting frame is vertically installed outside the processing box, and the lifting cylinder and guide rail are vertically installed on the mounting frame. The telescopic end of the lifting cylinder is connected to the mounting plate which is slidably installed on the guide rail so that the lifting cylinder operates to make the mounting plate move up or down. The mounting plate is equipped with a lifting device.

[0009] Furthermore, the lifting device includes hooks and lifting lugs; there are two hooks and they are mounted on the mounting plate, and the hooks are connected to two lifting lugs mounted on the storage grid box.

[0010] Furthermore, the processing tank is equipped with a drain pipe and a filtration and return mechanism. The drain pipe is located at the bottom of the processing tank and is connected to the storage chamber at one end and to the filtration and return mechanism at the other end. This allows the filtration and return mechanism to operate so that the phosphating liquid in the storage chamber is filtered and then discharged back into the storage chamber, thereby improving the utilization rate of the phosphating liquid.

[0011] Furthermore, the filtration return mechanism includes a liquid pump, an inlet pipe, an outlet pipe, a filter box, a filter screen, and a guide pipe; the liquid pump is installed on the processing box and is connected to the inlet pipe and the outlet pipe, the inlet pipe is connected to the filter box, the filter box is equipped with a filter screen, and the filter box is connected to the drain pipe through the guide pipe, while the outlet pipe is connected to the storage chamber.

[0012] Furthermore, the filter box is equipped with at least two layers of filter screens with different pore sizes to improve the filtration effect.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model improves the phosphating efficiency of hydraulic valve blocks by adopting a batch loading and unloading method. The hydraulic valve blocks are placed in a storage grid box, and the storage grid box is driven into the liquid storage chamber for phosphating or removed from the liquid storage chamber for unloading. Since the storage grid box and the lifting mechanism are connected by a lifting device, the storage grid box and the lifting mechanism are detachable. After the lifting mechanism lifts the storage grid box, the lifting device is released to remove the storage grid box. Then, the storage grid box containing the new batch of hydraulic valve blocks is fixed on the lifting mechanism to complete a new round of phosphating. During the phosphating process, the operation of the ultrasonic generator causes the phosphating liquid to form a high-intensity pressure wave on the hydraulic valve blocks, thereby improving the comprehensiveness of the phosphating of the hydraulic valve blocks and having better application value.

[0015] 2. This utility model improves the utilization rate of phosphating solution by setting up a drain pipe and a filter return mechanism, and avoids excessive impurities in the storage chamber from affecting the normal phosphating operation of the hydraulic valve block. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the internal structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the external structure of this utility model;

[0018] The components include: 1. Processing box; 11. Partition; 12. Heating chamber; 13. Liquid storage chamber; 14. Cover plate; 15. Drain pipe; 2. Heating plate; 21. Temperature sensor; 3. Ultrasonic generator; 4. Mounting frame; 41. Lifting cylinder; 42. Guide rail; 43. Mounting plate; 5. Hook; 51. Lifting lug; 6. Storage grid box; 7. Liquid pump; 71. Inlet pipe; 72. Outlet pipe; 73. Filter box; 731. Filter screen; 74. Liquid guide pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. The present utility model will be further described with reference to the accompanying drawings and embodiments:

[0020] Example 1:

[0021] See attached document Figure 1 and attached Figure 2 As shown, a surface phosphating device for processing hydraulic valve blocks includes a processing box 1. The processing box 1 has two partitions 11 that divide the processing box 1 into two heating chambers 12 and a storage chamber 13. A heating plate 2 is installed in the heating chamber 12, and the heating plate 2 is electrically connected to a temperature sensor 21 installed in the storage chamber 13 to detect the temperature of the phosphating solution in the storage chamber 13, ensuring that the phosphating solution is maintained at a suitable temperature for phosphating the hydraulic valve blocks. An ultrasonic generator 3 is also installed in the storage chamber 13 to generate high-intensity pressure waves during the phosphating process of the hydraulic valve blocks, thereby improving the overall phosphating effect on the hydraulic valve blocks. A lifting mechanism is installed on the processing box 1, and the lifting mechanism is detachably connected to a storage grid box 6 for placing hydraulic valve blocks via a lifting device. The operation of the lifting mechanism causes the storage grid box 6 to enter or leave the storage chamber 13.

[0022] To improve the protection of the heating plate 2 and prevent heat loss from the heating chamber 12, a cover plate 14 is provided on the top of the heating chamber 12 to seal the heating chamber 12.

[0023] Specifically, the lifting mechanism includes a mounting frame 4, a lifting cylinder 41, a guide rail 42, and a mounting plate 43. The mounting frame 4 is vertically installed outside the processing box 1. The lifting cylinder 41 and the guide rail 42 are vertically installed on the mounting frame 4. The telescopic end of the lifting cylinder 41 is connected to the mounting plate 43, which is slidably installed on the guide rail 42, so that the lifting cylinder 41 operates to make the mounting plate 43 move up or down. The mounting plate 43 is equipped with a lifting device.

[0024] Specifically, the lifting device includes hooks 5 and lifting lugs 51; there are two hooks 5 and they are set on the mounting plate 43, and the hooks 5 are connected to the two lifting lugs 51 set on the storage grid box 6.

[0025] Example 2:

[0026] To improve the utilization rate of the phosphating solution and avoid excessive impurities in the reservoir 13 from affecting the normal phosphating operation of the hydraulic valve block, please refer to the attached... Figure 1 As shown, the processing tank 1 is equipped with a drain pipe 15 and a filtration return mechanism. The drain pipe 15 is located at the bottom of the processing tank 1 and is connected to the storage chamber 13 at one end and to the filtration return mechanism at the other end so that the filtration return mechanism can be operated to filter the phosphating liquid in the storage chamber 13 and discharge it back into the storage chamber 13.

[0027] Specifically, the filtration return mechanism includes a liquid pump 7, an inlet pipe 71, an outlet pipe 72, a filter box 73, a filter screen 731, and a guide pipe 74. The liquid pump 7 is installed on the processing tank 1 and is connected to the inlet pipe 71 and the outlet pipe 72. The inlet pipe 71 is connected to the filter box 73. The filter box 73 is provided with at least two layers of filter screens 731 with different filter holes. The filter box 73 is connected to the drain pipe 15 through the guide pipe 74. The outlet pipe 72 is connected to the storage chamber 13 so that the liquid pump 7 can operate to pump the phosphating liquid in the storage chamber 13 into the filter box 73. After being filtered by the filter screen 731 in the filter box 73, it is discharged back into the storage chamber 13.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A surface phosphating device for machining hydraulic valve blocks, characterized in that: Includes a processing box (1), which is provided with two partitions (11) to separate the processing box (1) into two heating chambers (12) and a liquid storage chamber (13); A heating plate (2) is provided inside the heating chamber (12), and the heating plate (2) is electrically connected to a temperature sensor (21) provided inside the liquid storage chamber (13); An ultrasonic generator (3) is also provided inside the liquid storage chamber (13); The processing box (1) is equipped with a lifting mechanism. The lifting mechanism is detachably connected to a storage grid box (6) via a lifting device. The operation of the lifting mechanism causes the storage grid box (6) to enter or leave the storage chamber (13).

2. The surface phosphating device for machining hydraulic valve blocks according to claim 1, characterized in that: The heating chamber (12) is provided with a cover plate (14) on top.

3. The surface phosphating device for machining hydraulic valve blocks according to claim 1, characterized in that: The lifting mechanism includes a mounting frame (4), a lifting cylinder (41), a guide rail (42), and a mounting plate (43). The mounting frame (4) is vertically installed outside the processing box (1). A lifting cylinder (41) and a guide rail (42) are vertically installed on the mounting frame (4). The extension end of the lifting cylinder (41) is connected to the mounting plate (43) which is slidably installed on the guide rail (42). A lifting device is provided on the mounting plate (43).

4. The surface phosphating device for machining hydraulic valve blocks according to claim 3, characterized in that: The lifting device includes a hook (5) and a lifting lug (51); There are two hooks (5) and they are mounted on the mounting plate (43). The hooks (5) are connected to two lifting lugs (51) mounted on the storage grid box (6).

5. The surface phosphating device for machining hydraulic valve blocks according to claim 1, characterized in that: The processing tank (1) is equipped with a drain pipe (15) and a filtration return mechanism; The drain pipe (15) is located at the bottom of the processing tank (1) and is connected to the storage chamber (13) at one end and to the filtration return mechanism at the other end so that the filtration return mechanism can be operated to filter the phosphating liquid in the storage chamber (13) and discharge it back into the storage chamber (13).

6. The surface phosphating device for machining hydraulic valve blocks according to claim 5, characterized in that: The filtration return mechanism includes a liquid pump (7), an inlet pipe (71), an outlet pipe (72), a filter box (73), a filter screen (731), and a liquid guide pipe (74). The liquid pump (7) is installed on the processing tank (1) and is connected to the inlet pipe (71) and the outlet pipe (72). The inlet pipe (71) is connected to the filter box (73). The filter box (73) is equipped with a filter screen (731). The filter box (73) is connected to the drain pipe (15) through the liquid guide pipe (74). The outlet pipe (72) is connected to the storage chamber (13).

7. The surface phosphating device for machining hydraulic valve blocks according to claim 6, characterized in that: The filter box (73) is provided with at least two layers of filter screens (731) with different filter holes.

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