Discharging dustproof device of electrolysis crown block
By installing a dust cover and a multi-stage telescopic cylinder on the electrolytic crane's feeding device, combined with a dust collector to absorb dust, the problem of dust diffusion during feeding was solved, resulting in a cleaner working environment and better observation results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENYANG HUAQI IND CO LTD
- Filing Date
- 2025-05-24
- Publication Date
- 2026-05-19
AI Technical Summary
The existing electrolytic overhead crane generates a large amount of dust during material feeding, resulting in a harsh working environment and affecting the staff's ability to observe the situation inside the feeding tank.
A dust cover is used in combination with a multi-stage telescopic cylinder and a dust collector. The multi-stage telescopic cylinder absorbs the dust generated during material feeding, reducing the spread of dust.
It effectively reduces dust diffusion during material feeding, makes it easier for staff to observe the situation inside the feeding trough, and improves the practicality of the working environment.
Smart Images

Figure CN224258806U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of overhead crane unloading technology, specifically relating to a dust prevention device for electrolytic overhead crane unloading. Background Technology
[0002] Chinese patent application number 202211616234.X discloses a multi-functional overhead crane feeding device for electrolytic aluminum. The device uses a first motor to rotate an inclined column on a rotating shaft. As the inclined column rotates, it continuously pushes a stop column in the chute to the left. At the same time, a first spring installed on the outside of the feed box continuously pushes the stop column to the right. This causes the impact block at the bottom of the stop column to continuously impact the blocky additives entering the chute. Meanwhile, the entire electric push rod moves the inclined column up and down on the rotating shaft surface to adjust the impact force between the impact block and the wear-resistant coating plate. This prevents a large amount of blocky additives from clogging the feeding pipe and also facilitates better mixing of the additives with the electrolyte.
[0003] However, when the existing electrolysis overhead cranes are unloading materials, a large amount of dust is generated when the materials fall into the feeding trough. The dust spreads rapidly, making it impossible for workers to get close for a short period of time. Moreover, the large amount of dust obstructs the view, making it impossible for workers to observe the situation inside the feeding trough, resulting in a harsh working environment and poor practicality. Utility Model Content
[0004] To address the dust prevention problem in the existing technology, this utility model provides a dust prevention device for electrolytic overhead crane feeding. It employs a dust cover combined with multi-stage telescopic cylinders to absorb dust generated during feeding. The specific technical solution is as follows: A dust prevention device for electrolytic overhead crane feeding includes a feeding device comprising a lifting mechanism, a rotating mechanism, and a discharge component. The rotating mechanism is located at the bottom of the lifting mechanism, and the discharge component is located at the bottom of the rotating mechanism. A dust cover is fitted over the bottom of the discharge component. Two multi-stage telescopic cylinders are symmetrically arranged at the top of the dust cover, with their bottoms extending into the dust cover. The tops of the multi-stage telescopic cylinders are connected to a dust collector. The interiors of the lifting mechanism, rotating mechanism, and discharge component are vertically connected.
[0005] Preferably, the rotating mechanism includes: a connecting shell, a gearbox, a drive motor, a rotating shaft, a gear, a gear ring, and a connecting cylinder. The bottom of the lifting mechanism is provided with a connecting shell, the top of the connecting shell is fixedly installed with a gearbox, the input end of the gearbox is provided with a drive motor, the output end of the gearbox is fixedly installed with a rotating shaft, the bottom of the rotating shaft extends rotatably into the connecting shell, the bottom of the rotating shaft is rotatably connected to the inner bottom wall of the connecting shell, a gear is fixedly fitted on the outer wall of the rotating shaft, a gear ring meshes with the surface of the gear, a connecting cylinder is fixedly fitted in the central hole of the gear ring, the top of the connecting cylinder is rotatably connected to the inner top wall of the connecting shell, and the bottom of the connecting cylinder extends rotatably out of the connecting shell.
[0006] Preferably, a connecting ring is fixedly installed at the bottom of the connecting cylinder, and a first flange is fixedly installed at the bottom of the connecting ring. The first flange is connected to the discharge component, and the connecting cylinder communicates with the interior of the discharge component.
[0007] Preferably, a second flange is fixedly installed on the top of the connecting shell, the bottom of the lifting mechanism is fixedly connected to the second flange, and the lifting mechanism communicates with the interior of the connecting cylinder.
[0008] Preferably, the discharge component includes: a top cylinder, a bellows, and a bottom cylinder. The top cylinder is fixedly installed in the center hole of the first flange, the bellows is fixedly installed at the bottom of the top cylinder, the bottom cylinder is fixedly installed at the bottom of the bellows, and the dust cover is fitted onto the bottom cylinder.
[0009] Preferably, the bottom of the multi-stage telescopic cylinder is threadedly connected to a dust suction shell, and the bottom of the bottom cylinder is threadedly connected to a material discharge shell.
[0010] Preferably, two partitions are symmetrically installed inside the dust cover, and the partitions are used to separate the dust suction shell and the material discharge shell.
[0011] Preferably, a collar is fixedly fitted on the outer wall of the bottom cylinder, and two mounting rings are symmetrically arranged on both sides of the collar. The mounting rings correspond one-to-one with the multi-stage telescopic cylinder, and the mounting rings are fixedly fitted on the outer wall of the multi-stage telescopic cylinder.
[0012] Preferably, two first fixing plates are symmetrically installed on the top of the collar, and the first fixing plates correspond one-to-one with the mounting ring. The mounting ring includes: a half ring, a protrusion, and a second fixing plate. There are two half rings, and the two half rings are fitted onto the outer wall of the multi-stage telescopic cylinder. A protrusion is fixedly installed on one side of the half ring, and a second fixing plate is fixedly installed on the other side of the half ring. The two protrusions are fixedly connected by a first bolt, and the two second fixing plates are fixedly connected to the first fixing plate by a second bolt.
[0013] In addition, the dust prevention device for the electrolytic crane unloading in the above-mentioned technical solution provided by this utility model may also have the following features: two sets of anti-fall mechanisms are symmetrically installed on the top of the connecting shell.
[0014] In the above technical solution, the anti-fall mechanism is used to prevent the feeding device from falling.
[0015] This utility model discloses a dust prevention device for electrolytic overhead crane feeding. Compared with the prior art, the advantages of this device are as follows: The dust prevention device is achieved by covering the multi-stage telescopic cylinder and the discharge component with a dust cover, installing a dust suction shell on the multi-stage telescopic cylinder, and then installing the discharge shell on the discharge component, thus fixing the dust cover to the multi-stage telescopic cylinder and the discharge component. By connecting the multi-stage telescopic cylinder to a dust collector, the dust collector is activated when the material is fed through the feeding device. The dust generated by the material flow is absorbed by the multi-stage telescopic cylinder, thereby reducing the spread of dust at the feeding point and facilitating observation of the situation inside the feeding trough by the staff. This device is highly practical. Attached Figure Description
[0016] Figure 1 A three-dimensional structural schematic diagram of the dust prevention device for electrolytic overhead crane feeding provided by this utility model;
[0017] Figure 2 A partial cross-sectional schematic diagram of the dust prevention device for electrolytic overhead crane feeding provided by this utility model;
[0018] Figure 3 A schematic diagram of the rotating mechanism provided by this utility model;
[0019] Figure 4 An exploded view of the mounting ring provided by this utility model;
[0020] in, Figures 1 to 4 The reference numerals and component names in the attached drawings are as follows: 1. Feeding device, 2. Multi-stage telescopic cylinder, 3. Dust cover, 4. Dust suction shell, 5. Feeding shell, 6. Lifting mechanism, 7. Rotating mechanism, 8. Discharge component, 9. Anti-fall mechanism, 10. Collar, 11. Mounting ring, 12. Partition plate, 71. Connecting shell, 72. Gearbox, 73. Drive motor, 74. Rotating shaft, 75. Gear, 76. Gear ring, 77. Connecting cylinder, 78. Connecting ring, 79. First flange, 710. Second flange, 81. Top cylinder, 82. Bellows, 83. Bottom cylinder, 101. First fixing plate, 111. Half ring, 112. Protrusion, 113. First bolt, 114. Second fixing plate, 115. Second bolt. Detailed Implementation
[0021] The following are specific implementation cases and appendices. Figures 1-4The present invention will be further described below, but it is not limited to these embodiments. The present invention provides a technical solution: a dust prevention device for electrolytic overhead crane feeding, comprising: a feeding device 1, the feeding device 1 comprising: a lifting mechanism 6, a rotating mechanism 7, and a discharge component 8. The rotating mechanism 7 is provided at the bottom of the lifting mechanism 6, and the discharge component 8 is provided at the bottom of the rotating mechanism 7. The lifting mechanism 6 is used to lower the rotating mechanism 7 and the discharge component 8, so that the discharge component 8 is closer to the feeding trough for easy feeding. A dust cover 3 is fitted on the bottom of the discharge component 8. Two multi-stage telescopic cylinders 2 are symmetrically arranged on the top of the dust cover 3. The two multi-stage telescopic cylinders 2 are located on both sides of the feeding device 1. The bottom of the multi-stage telescopic cylinders 2 extends into the dust cover 3. The interior of the multi-stage telescopic cylinders 2 is sealed to prevent dust leakage. The top of the multi-stage telescopic cylinders 2 is connected to an external dust collector. The interiors of the lifting mechanism 6, the rotating mechanism 7, and the discharge component 8 are connected in the vertical direction.
[0022] As a preferred embodiment, the rotating mechanism 7 further includes: a connecting shell 71, a gearbox 72, a drive motor 73, a rotating shaft 74, a gear 75, a gear ring 76, and a connecting cylinder 77. The bottom of the lifting mechanism 6 is provided with a connecting shell 71, and the top of the connecting shell 71 is fixedly installed with a gearbox 72. The input end of the gearbox 72 is provided with a drive motor 73, and the output end of the drive motor 73 is connected to the input shaft of the gearbox 72 through a coupling. The output end of the gearbox 72 is fixedly installed with a rotating shaft 74 through a coupling. The bottom of the rotating shaft 74 rotatably extends into the connecting shell 71. The rotating shaft 74 is arranged in a vertical direction, and the bottom of the rotating shaft 74 is rotatably connected to the inner bottom wall of the connecting shell 71. A gear 75 is fixedly fitted on the outer wall of the rotating shaft 74, and a gear ring 76 meshes with the surface of the gear 75. A connecting cylinder 77 is fixedly fitted in the center hole of the gear ring 76, and the top of the connecting cylinder 77 is rotatably connected to the inner top wall of the connecting shell 71. The bottom of the connecting cylinder 77 rotatably extends out of the connecting shell 71.
[0023] As a preferred embodiment, a connecting ring 78 is fixedly installed at the bottom of the connecting cylinder 77, and a first flange 79 is fixedly installed at the bottom of the connecting ring 78. The first flange 79 is connected to the discharge component 8, and the connecting cylinder 77 communicates with the interior of the discharge component 8.
[0024] As a preferred embodiment, a second flange 710 is fixedly installed on the top of the connecting shell 71, and the bottom of the lifting mechanism 6 is fixedly connected to the second flange 710. The lifting mechanism 6 is in communication with the interior of the connecting cylinder 77.
[0025] As a preferred embodiment, the discharge component 8 further includes: a top cylinder 81, a bellows pipe 82, and a bottom cylinder 83. The top cylinder 81 is fixedly installed in the center hole of the first flange 79. The first flange 79 is embedded in the top cylinder 81 and fastened with bolts to ensure that the first flange 79 and the top cylinder 81 are concentric and tightly fitted. The second flange 710 is connected to the lifting mechanism 6 in the same way. The bellows pipe 82 is fixedly installed at the bottom of the top cylinder 81, and the bottom cylinder 83 is fixedly installed at the bottom of the bellows pipe 82. The dust cover 3 is fitted onto the bottom cylinder 83.
[0026] As a preferred option, the bottom of the multi-stage telescopic cylinder 2 is threadedly connected to a dust suction shell 4, and the bottom of the bottom cylinder 83 is threadedly connected to a discharge shell 5; the diameter of the dust suction shell 4 is larger than the diameter of the multi-stage telescopic cylinder 2, and the diameter of the discharge shell 5 is larger than the diameter of the bottom cylinder 83; the multi-stage telescopic cylinder 2 and the bottom cylinder 83 are sealed with the dust cover 3.
[0027] As a preferred option, two partitions 12 are symmetrically installed inside the dust cover 3. The partitions 12 are used to separate the dust suction shell 4 and the material discharge shell 5. The partitions 12 prevent dust from entering the deep interior of the dust cover 3.
[0028] As a preferred option, a collar 10 is fixedly fitted on the outer wall of the bottom cylinder 83. Two mounting rings 11 are symmetrically arranged on both sides of the collar 10. The mounting rings 11 correspond one-to-one with the multi-stage telescopic cylinder 2. The mounting rings 11 are fixedly fitted on the outer wall of the multi-stage telescopic cylinder 2, thereby making the feeding device 1 and the multi-stage telescopic cylinder 2 securely connected.
[0029] As a preferred embodiment, two first fixing plates 101 are symmetrically installed on the top of the collar 10, with each first fixing plate 101 corresponding to a mounting ring 11. The mounting ring 11 includes a half-ring 111, a protrusion 112, and a second fixing plate 114. There are two half-rings 111, which are fitted onto the outer wall of the multi-stage telescopic cylinder 2. A protrusion 112 is fixedly installed on one side of the half-ring 111, and a second fixing plate 114 is fixedly installed on the other side of the half-ring 111. The two protrusions 112 are fixedly connected by a first bolt 113, and the two second fixing plates 114 are fixedly connected to the first fixing plate 101 by a second bolt 115. Mounting holes are provided on the protrusions 112, the first fixing plates 101, and the second fixing plates 114 for inserting bolts for fixing.
[0030] As a preferred option, two sets of anti-fall mechanisms 9 are symmetrically installed on the top of the connecting shell 71 to prevent the feeding device 1 from falling.
[0031] The multi-stage telescopic cylinder, lifting mechanism, fall protection mechanism, gearbox, drive motor, and bellows in this case are existing technologies. The drive motor and bellows are the same structures and connection methods as those in the cited documents. The lifting mechanism is an SEW-driven lifting mechanism. The fall protection mechanism consists of a steel wire rope, mounting frame, and springs. As long as the multi-stage telescopic cylinder, lifting mechanism, fall protection mechanism, gearbox, drive motor, and bellows meet the requirements of this case, they are all acceptable.
[0032] Working principle: All electrical components mentioned in this application are connected to an external power supply and control switch during use. After the utility model is installed, first check the installation, fixation, and safety protection of the utility model, and then it can be used. During use, the lifting mechanism 6 drives the dust cover 3 to descend to the material trough, keeping it as close as possible to the bottom of the trough to reduce the range of dust raised during material discharge. During the descent of the dust cover 3 by the lifting mechanism 6, the multi-stage telescopic cylinder 2 extends and descends. When material is being discharged, the material is discharged from the material shell 5 through the lifting mechanism 6 and the discharge component 8. At the same time, the external dust collector is activated. The dust collector sucks the generated dust from the suction shell 4 through the multi-stage telescopic cylinder 2. By symmetrically setting two sets of multi-stage telescopic cylinders 2, the dust collection efficiency is improved.
[0033] When it is necessary to replace the multi-stage telescopic cylinder 2 and dust cover 3, start the drive motor 73, which drives the rotating shaft 74 to rotate through the gearbox 72. The rotating shaft 74 drives the gear 75 to rotate, and the gear 75 meshes with the gear ring 76, which drives the connecting cylinder 77 to rotate. The connecting cylinder 77 drives the discharge component 8 to rotate through the connecting ring 78 and the first flange 79. Rotate the collar 10 and the mounting ring 11 to a suitable angle to facilitate the disassembly of the first bolt 113 and the second bolt 115, so that the multi-stage telescopic cylinder 2 is disengaged from the bottom cylinder 83. Then, by rotating the dust suction shell 4 and the discharge shell 5, the dust suction shell 4 is removed from the multi-stage telescopic cylinder 2, and the discharge shell 5 is removed from the bottom cylinder 83. After removing the dust suction shell 4 and the discharge shell 5, the dust cover 3 can be removed from the multi-stage telescopic cylinder 2 and the bottom cylinder 83 respectively. In this way, the multi-stage telescopic cylinder 2 and the dust cover 3 can be replaced and maintained.
[0034] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dust prevention device for feeding an electrolytic overhead crane, comprising: The feeding device (1) is characterized in that the feeding device (1) includes: a lifting mechanism (6), a rotating mechanism (7) and a discharge component (8). The bottom of the lifting mechanism (6) is provided with the rotating mechanism (7), and the bottom of the rotating mechanism (7) is provided with the discharge component (8). The bottom of the discharge component (8) is fitted with a dust cover (3). The top of the dust cover (3) is symmetrically provided with two multi-stage telescopic cylinders (2). The bottom of the multi-stage telescopic cylinders (2) extends into the dust cover (3), and the top of the multi-stage telescopic cylinders (2) is connected to the dust collector. The interiors of the lifting mechanism (6), the rotating mechanism (7) and the discharge component (8) are connected in the vertical direction.
2. The dust prevention device for electrolytic crane feeding according to claim 1, characterized in that, The rotating mechanism (7) includes: a connecting shell (71), a gearbox (72), a drive motor (73), a rotating shaft (74), a gear (75), a gear ring (76), and a connecting cylinder (77). The bottom of the lifting mechanism (6) is provided with a connecting shell (71), and the top of the connecting shell (71) is fixedly installed with a gearbox (72). The input end of the gearbox (72) is provided with a drive motor (73), and the output end of the gearbox (72) is fixedly installed with a rotating shaft (74). The bottom of the rotating shaft (74) is... The shaft (74) extends into the connecting shell (71) and its bottom is rotatably connected to the inner bottom wall of the connecting shell (71). A gear (75) is fixedly fitted on the outer wall of the shaft (74). A gear ring (76) meshes with the surface of the gear (75). A connecting cylinder (77) is fixedly fitted in the center hole of the gear ring (76). The top of the connecting cylinder (77) is rotatably connected to the inner top wall of the connecting shell (71). The bottom of the connecting cylinder (77) extends rotatably out of the connecting shell (71).
3. The dust prevention device for electrolytic crane feeding according to claim 2, characterized in that, A connecting ring (78) is fixedly installed at the bottom of the connecting cylinder (77), and a first flange (79) is fixedly installed at the bottom of the connecting ring (78). The first flange (79) is connected to the discharge component (8), and the connecting cylinder (77) communicates with the interior of the discharge component (8).
4. The dust prevention device for electrolytic crane feeding according to claim 3, characterized in that, The top of the connecting shell (71) is fixedly installed with a second flange (710), the bottom of the lifting mechanism (6) is fixedly connected to the second flange (710), and the lifting mechanism (6) is in communication with the inside of the connecting cylinder (77).
5. The dust prevention device for electrolytic crane feeding according to claim 4, characterized in that, The discharge component (8) includes a top cylinder (81), a corrugated pipe (82), and a bottom cylinder (83). The top cylinder (81) is fixedly installed in the center hole of the first flange (79). The corrugated pipe (82) is fixedly installed at the bottom of the top cylinder (81). The bottom cylinder (83) is fixedly installed at the bottom of the corrugated pipe (82). The dust cover (3) is fitted onto the bottom cylinder (83).
6. The dust prevention device for electrolytic crane feeding according to claim 5, characterized in that, The bottom of the multi-stage telescopic cylinder (2) is threadedly connected to a dust suction shell (4), and the bottom of the bottom cylinder (83) is threadedly connected to a material discharge shell (5).
7. The dust prevention device for electrolytic crane feeding according to claim 6, characterized in that, Two partitions (12) are symmetrically installed inside the dust cover (3), and the partitions (12) are used to isolate the dust suction shell (4) and the material discharge shell (5).
8. The dust prevention device for electrolytic crane feeding according to claim 5, characterized in that, A collar (10) is fixedly fitted on the outer wall of the bottom cylinder (83). Two mounting rings (11) are symmetrically arranged on both sides of the collar (10). The mounting rings (11) correspond one-to-one with the multi-stage telescopic cylinder (2). The mounting rings (11) are fixedly fitted on the outer wall of the multi-stage telescopic cylinder (2).
9. The dust prevention device for electrolytic crane feeding according to claim 8, characterized in that, Two first fixing plates (101) are symmetrically installed on the top of the collar (10), and the first fixing plates (101) correspond one-to-one with the mounting ring (11); the mounting ring (11) includes: a half ring (111), a protrusion (112) and a second fixing plate (114). There are two half rings (111), and the two half rings (111) are fitted on the outer wall of the multi-stage telescopic cylinder (2). A protrusion (112) is fixedly installed on one side of the half ring (111), and a second fixing plate (114) is fixedly installed on the other side of the half ring (111). The two protrusions (112) are fixedly connected to each other by a first bolt (113), and the two second fixing plates (114) are fixedly connected to the first fixing plate (101) by a second bolt (115).
10. The dust prevention device for electrolytic overhead crane feeding according to claim 2, characterized in that, Two sets of anti-fall mechanisms (9) are symmetrically installed on the top of the connecting shell (71), and the anti-fall mechanisms (9) are used to prevent the feeding device (1) from falling.