Assembling type pipeline supporting frame

Abstract

The utility model discloses a split mounting type pipeline supporting frame which comprises a plurality of supporting vertical rods, supporting transverse rods, self-locking anti-skidding buckles and damping bases, the multiple supporting vertical rods are arranged in parallel, the supporting transverse rods are perpendicularly connected between the supporting vertical rods, and the self-locking anti-skidding buckles are arranged on the damping bases. The supporting vertical rods and the supporting transverse rods are detachably connected through self-locking anti-skid buckles, and the damping bases are connected to the bottoms of the supporting vertical rods. According to the assembled pipeline supporting frame, the construction period can be shortened, the construction efficiency can be improved, the construction difficulty and the later maintenance cost can be reduced, the application flexibility of the support is improved, and later function expansion and maintenance are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of pipeline support technology in high-cleanliness workshops, and specifically to a modular pipeline support frame. Background Technology

[0002] In cleanrooms, various pipelines need to be laid, such as electrical wiring, water supply and drainage pipes, and ventilation and air conditioning ducts. Due to the diversity and complexity of the facilities, these pipelines have different routes, diameters, and installation requirements. Currently, these pipelines are mainly supported by channel steel connected by welding or bolts. This traditional support method has many drawbacks. First, the on-site cutting and welding process accounts for 65% of the traditional support work, with a single node taking 2.5 hours to complete. Moreover, the installation accuracy of the support depends on manual experience, with an average error of ±5mm, resulting in 20% of the installation nodes requiring secondary adjustments, affecting work efficiency. In addition, the rigid connection of channel steel by welding or bolts forms a permanent fixed structure. When the pipeline layout changes (such as process upgrades or equipment relocation), the entire support needs to be dismantled, resulting in material waste.

[0003] Therefore, there is a need to provide a modular pipe support frame to solve the above problems. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this utility model provides a modular pipe support frame, which can shorten the construction period, improve construction efficiency, reduce construction difficulty and later maintenance costs, and improve the flexibility of the support frame, making it easier for later functional expansion and maintenance.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A modular pipe support frame includes multiple vertical support rods, horizontal support rods, self-locking anti-slip buckles, and a shock-absorbing base. The multiple vertical support rods are arranged parallel to each other, and the horizontal support rods are vertically connected between the vertical support rods. The vertical support rods and the horizontal support rods are detachably connected by self-locking anti-slip buckles. The shock-absorbing base is connected to the bottom of the vertical support rods.

[0007] As a further improvement to the above technical solution, the self-locking anti-slip buckle includes a buckle head and a buckle seat. The buckle head is fixedly connected to both ends of the support crossbar, and the buckle seat is fixedly installed on the support vertical bar. When the support crossbar is assembled on the support vertical bar, the buckle head is engaged in the buckle seat.

[0008] As a further improvement to the above technical solution, the shock-absorbing base includes a spring, an upper base, and a lower base. The upper end of the spring is fixedly connected to the upper base, the lower end of the spring is fixedly connected to the lower base, and the upper base is connected to the supporting vertical rod.

[0009] As a further improvement to the above technical solution, the upper base includes connecting blocks, which are disposed on both sides of the upper base and are fixedly connected to the inner end of the supporting vertical rod.

[0010] As a further improvement to the above technical solution, expansion bolts are provided at both ends of the lower base, and the expansion bolts are used to fix the pipe support frame to the mounting surface.

[0011] As a further improvement to the above technical solution, the expansion bolt is made of a corrosion-resistant alloy material.

[0012] As a further improvement to the above technical solution, the surfaces of the supporting vertical rod and the supporting horizontal rod are provided with a galvanized layer.

[0013] The beneficial effects of this utility model are:

[0014] This invention improves upon the traditional welded fixed pipe support frame by transforming it into an assembled structure of multiple support vertical and horizontal bars. Employing a modular design concept, the support vertical and horizontal bars become independent and flexibly combinable prefabricated components, enabling efficient assembly and convenient adjustment of the pipe support frame. Furthermore, the support vertical and horizontal bars are connected by self-locking, anti-slip clips, eliminating the need for welding and bolt fastening. During construction, simply align the horizontal bar with the clip head and insert it into the vertical bar's clip seat for automatic locking. This simple operation and efficient connection significantly reduce construction difficulty and time spent on key sections, greatly improving installation efficiency and assembly accuracy. In addition, a shock-absorbing base is connected to the bottom of the support vertical bars, effectively absorbing vibration energy generated during pipe operation, reducing vibration transmission to the ground, and lowering noise caused by vibration. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is an assembly diagram of the present invention;

[0017] Figure 2 This is an exploded view of the structure of this utility model.

[0018] Reference numerals in the attached diagram: 1. Supporting vertical rod; 2. Supporting horizontal rod; 3. Self-locking anti-slip buckle; 31. Clip head; 32. Clip seat; 4. Shock-absorbing base; 41. Spring; 42. Upper base; 43. Lower base; 44. Connecting block; 5. Expansion bolt. Detailed Implementation

[0019] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / connections involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. For example, fixed connections / fixed installations can use screw connections, bolt connections, pin connections, key connections, adhesive connections, mortise and tenon connections, welding, riveting, etc., as needed. For detachable connections, screw connections, bolt connections, threaded connections, snap-fit ​​connections, mortise and tenon connections, Velcro connections, etc., can be used as needed. The various technical features in this utility model can be combined interactively without contradicting each other.

[0020] Reference Figure 1 , Figure 2 A modular pipe support frame includes multiple vertical support rods 1, horizontal support rods 2, self-locking anti-slip buckles 3, and shock-absorbing bases 4. The vertical support rods 1 and horizontal support rods 2 can be prefabricated in a factory for on-site installation. The vertical support rods 1 are arranged parallel to each other, serving as the core vertical load-bearing components of the entire support frame, providing stable vertical support for the pipe. The horizontal support rods 2 are vertically connected between the vertical support rods 1, interweaving with them to form a stable frame structure, providing reliable support and fixation for the pipe, effectively distributing the weight of the pipe and the load generated during operation, ensuring the stability of the pipe during operation. Furthermore, the vertical support rods 1 and... The support crossbar 2 is detachably connected via a self-locking anti-slip buckle 3. The self-locking anti-slip buckle 3 has a precision locking component inside. When assembling the support vertical bar 1 and the support crossbar 2, simply align the buckle with the corresponding connection part and gently press or slide it to automatically lock the buckle, forming a firm connection. This effectively prevents the connection from loosening due to vibration and other factors during pipeline operation, ensuring the stability of the support frame structure. The shock-absorbing base 4 is connected to the bottom of the support vertical bar 1 and serves as the connection hub between the entire support frame and the ground. The shock-absorbing base 4 plays an important role in shock absorption and fixation, effectively absorbing the vibration energy generated during pipeline operation, reducing the transmission of vibration to the ground, and reducing noise caused by vibration.

[0021] Reference Figure 1 , Figure 2In this embodiment of the utility model, the self-locking anti-slip buckle 3 includes a buckle head 31 and a buckle base 32. The buckle head 31 and buckle base 32 are integrally formed from high-strength alloy material, ensuring durability and preventing deformation or damage during long-term use. The buckle head 31 is fixedly connected to both ends of the support crossbar 2, and its shape is specially designed with a wedge-shaped end. This not only facilitates insertion into the buckle base 32 but also utilizes the guiding force generated by the wedge structure during insertion to automatically align the connection position, greatly reducing installation difficulty and improving assembly accuracy and flat assembly efficiency. The buckle base 32 has a groove inside that matches the shape of the buckle head 31, ensuring a tight fit and seamless connection after insertion. Simultaneously, the buckle base 32 also contains an elastic locking component, which consists of a high-elasticity spring and a locking block. When the support crossbar 2 is assembled on the support vertical bar 1 and the clamp 31 is inserted into the clamp seat 32, as the clamp 31 goes deeper, its wedge-shaped end will push the locking block to compress the spring. When the clamp 31 reaches the predetermined position, the spring restores its elastic deformation and pushes the locking block to lock the clamp 31, realizing automatic locking. This self-locking mechanism can effectively resist the external forces such as vibration and shaking generated during pipeline operation, prevent the clamp 31 from coming out of the clamp seat 32, and ensure that the connection between the support vertical bar 1 and the support crossbar 2 is stable and reliable.

[0022] Reference Figure 1 In this embodiment of the invention, the shock-absorbing base 4 includes a spring 41, an upper base 42, and a lower base 43. The spring 41 is the core component of the shock-absorbing base 4, made of high-strength, high-elasticity special steel, possessing excellent elasticity and fatigue life, capable of withstanding repeated compression and tension without deformation or damage during long-term use. The upper end of the spring 41 is fixedly connected to the upper base 42 via a precision welding process. The weld joint undergoes special treatment to ensure the connection's firmness and stability, enabling it to withstand significant tensile and compressive forces. Similarly, the lower end of the spring 41 is fixed to the lower base 43 using the same welding method, ensuring a tight connection between the spring 41 and the upper and lower bases. The upper base 42 is connected to the supporting vertical rod 1 via high-strength bolts to ensure the reliability and stability of the connection.

[0023] Specifically, the upper base 42 includes a connecting block 44, which is disposed on both sides of the upper base 42 and has an L-shaped structure. Its unique shape matches the contour of the inner end of the support rod 1. The long side of the L-shape is closely attached to the lower end face of the upper base 42 and the two are seamlessly connected by precision machining. The short side of the L-shape is fixed to the inner end of the support rod 1 with high-strength bolts, so that the shock-absorbing base 4 and the support rod 1 are tightly combined to form a stable whole.

[0024] Specifically, the lower base 43 serves as a crucial connection hub between the assembled pipe support frame and the mounting surface. Expansion bolts 5 are installed at both ends to securely connect the pipe support frame to the mounting surface. Furthermore, in high-cleanliness workshops, the environment is often complex and variable, with adverse factors such as humid air and the corrosive effects of acids and alkalis. The expansion bolts 5 are made of corrosion-resistant alloy material, which, thanks to its unique chemical structure and physical properties, effectively resists these corrosive elements. Even under prolonged exposure to harsh environments, the surface of the expansion bolts 5 will not easily rust or corrode, thus ensuring the integrity of its structure and the stability of its performance.

[0025] Reference Figure 1 In this embodiment of the invention, the surfaces of the supporting vertical rod 1 and the supporting horizontal rod 2 are provided with a galvanized layer, which enhances the surface hardness and wear resistance of the supporting vertical rod 1 and the supporting horizontal rod 2 to a certain extent. During the installation and use of the support frame, the supporting components will inevitably be subjected to external forces such as collision and friction. The galvanized layer can effectively resist the damage of these external forces to the steel surface, maintain the integrity of the component surface, reduce stress concentration caused by surface wear, and further improve the overall structural stability and safety of the support frame. Moreover, the uniform and smooth surface characteristics of the galvanized layer make it less prone to adsorbing dust and impurities, making cleaning and maintenance more convenient. It can effectively prevent the clean environment in the factory from being affected by surface dust and dirt accumulation, meeting the construction requirements of high-cleanliness factories.

[0026] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A fabricated pipe support frame, characterised in that: It includes multiple supporting vertical rods, supporting horizontal rods, self-locking anti-slip buckles, and shock-absorbing bases. The multiple supporting vertical rods are arranged parallel to each other, and the supporting horizontal rods are vertically connected between the supporting vertical rods. The supporting vertical rods and supporting horizontal rods are detachably connected by self-locking anti-slip buckles, and the shock-absorbing bases are connected to the bottom of the supporting vertical rods.

2. A fabricated pipe support frame according to claim 1, characterised in that: The self-locking anti-slip buckle includes a buckle head and a buckle seat. The buckle head is fixedly connected to both ends of the support crossbar, and the buckle seat is fixedly installed on the support vertical bar. When the support crossbar is assembled on the support vertical bar, the buckle head is engaged in the buckle seat.

3. A fabricated pipe support frame according to claim 1, wherein: The shock-absorbing base includes a spring, an upper base, and a lower base. The upper end of the spring is fixedly connected to the upper base, the lower end of the spring is fixedly connected to the lower base, and the upper base is connected to the support rod.

4. A fabricated pipe support frame according to claim 3, wherein: The upper base includes connecting blocks, which are disposed on both sides of the upper base and are fixedly connected to the inner end of the supporting vertical rod.

5. A fabricated pipe support frame according to claim 3, wherein: Expansion bolts are provided at both ends of the lower base, and the expansion bolts are used to fix the pipe support frame to the mounting surface.

6. A fabricated pipe support frame according to claim 5 wherein: The expansion bolts are made of corrosion-resistant alloy material.

7. The fabricated pipe support rack of claim 1 wherein: The surfaces of the supporting vertical rods and supporting horizontal rods are provided with a galvanized layer.

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