Material turnover device of industrial furnace

Abstract

The utility model relates to the technical field of industrial furnaces, and discloses a material turnover device of an industrial furnace, which comprises an industrial furnace main body, a functional box is fixedly mounted on the right side of the industrial furnace main body, a storage mechanism is arranged in the industrial furnace main body, a motor is fixedly mounted on the inner wall of the front side of the functional box, and a reciprocating mechanism is arranged between the motor and the functional box; a filtering mechanism is arranged at the top of the industrial furnace body, a turbulent flow mechanism is arranged between the industrial furnace body and the function box, a furnace door is arranged on the front side of the industrial furnace body, and a controller is arranged on the front side of the function box and electrically connected with the motor. Compared with the prior art, the industrial furnace has the following advantages and effects that by arranging the reciprocating mechanism and the transmission mechanism, the motor can drive the storage base to overturn back and forth in a reciprocating mode, materials can be driven to overturn back and forth in the industrial furnace body in a reciprocating mode, all faces of the materials can be evenly heated, and the purpose of improving the heating effect can be achieved.

Description

Technical Field

[0001] This application relates to the field of industrial furnace technology, and in particular to a material turning device for an industrial furnace. Background Technology

[0002] In industrial production, industrial furnaces are widely used in the heating and treatment of materials.

[0003] However, traditional industrial furnaces present numerous problems in the material heating process. On one hand, if materials are fixed in place during furnace heating, only a portion of their surface comes into contact with the heat flow, making uniform heating difficult and easily leading to uneven internal properties, severely impacting product quality. For example, in the field of metal heat treatment, uneven heating can cause differences in hardness, toughness, and other properties in different parts of metal components, reducing their service life and reliability. On the other hand, the distribution of hot airflow within industrial furnaces is often uneven, lacking effective airflow disturbance methods, further exacerbating the uneven heating of materials.

[0004] Therefore, there is a need to develop an industrial furnace material turning device that can heat materials evenly, promote hot air circulation, purify waste gas, and be highly efficient and automatic. Utility Model Content

[0005] The purpose of this application is to address the shortcomings of existing technologies, such as the difficulty in achieving uniform heating of materials, which easily leads to uneven internal structure and properties of materials and seriously affects product quality, and to propose a material turning device for an industrial furnace.

[0006] The above-mentioned technical objective of this application is achieved through the following technical solution: a material turning device for an industrial furnace, comprising an industrial furnace body, a functional box fixedly installed on the right side of the industrial furnace body, a storage mechanism provided inside the industrial furnace body, a motor fixedly installed on the inner wall of the front side of the functional box, and a reciprocating mechanism provided between the motor and the functional box; a filter mechanism provided on the top of the industrial furnace body, a turbulence mechanism provided between the industrial furnace body and the functional box, a furnace door provided on the front side of the industrial furnace body, and a controller provided on the front side of the functional box, the controller being electrically connected to the motor.

[0007] A further configuration of this application is: the placement mechanism includes a placement seat and a first rotating shaft, the same placement seat is rotatably installed on the inner walls of both sides of the industrial furnace body, the first rotating shaft is fixedly installed on the right side of the placement seat, and the right end of the first rotating shaft extends into the functional box.

[0008] By adopting the above technical solution and by setting up a placement mechanism, materials can be placed into the main body of the industrial furnace through the placement seat.

[0009] A further configuration of this application is as follows: the reciprocating mechanism includes a reciprocating lead screw and a lead screw seat. The reciprocating lead screw is fixedly installed on the motor output shaft. The rear end of the reciprocating lead screw is rotatably connected to the inner wall of the rear side of the function box. The lead screw seat is threaded onto the reciprocating lead screw. A transmission mechanism is provided between the lead screw seat and the first rotating shaft.

[0010] By adopting the above technical solution and by setting up a reciprocating mechanism, the motor can drive the lead screw seat to move back and forth, thereby achieving the purpose of driving the rack plate to move back and forth.

[0011] A further feature of this application is that the transmission mechanism includes a rack and a gear, a rack is fixedly mounted on the top of the lead screw seat, and a gear is fixedly sleeved on the right end of the first rotating shaft, with the rack and the gear meshing.

[0012] By adopting the above technical solution and by setting up a transmission mechanism, the lead screw seat can drive the first rotating shaft to rotate back and forth, thereby achieving the purpose of driving the storage seat to flip back and forth.

[0013] A further configuration of this application is as follows: the filtration mechanism includes a filter box and an exhaust pipe. The filter box is fixedly installed on the top of the industrial furnace body, a filter plate is installed inside the filter box, an exhaust pipe is installed on the top of the filter box, and the same ventilation pipe is provided between the filter box and the industrial furnace body.

[0014] By adopting the above technical solution and by setting up a filtration mechanism, the exhaust gas generated by heating materials inside the industrial furnace can be filtered through the filter plate, thereby achieving the purpose of purifying the exhaust gas and protecting the environment.

[0015] A further configuration of this application is as follows: the turbulence mechanism includes a second rotating shaft and an impeller. The second rotating shaft is rotatably mounted on the inner wall of the left side of the industrial furnace body. The right end of the second rotating shaft extends into the functional box. An impeller is provided on the second rotating shaft. The impeller is located inside the industrial furnace body. A gear mechanism is provided between the second rotating shaft and the reciprocating lead screw.

[0016] By adopting the above technical solution and setting up a turbulence mechanism, the second rotating shaft can drive the impeller to rotate, thereby creating turbulence in the industrial furnace body through the impeller rotation. This promotes the circulation of hot air in the furnace and further ensures that the material is heated evenly.

[0017] A further feature of this application is that the gear mechanism includes two conical wheels, and conical wheels are fixedly sleeved on both the right end of the second rotating shaft and the reciprocating lead screw. The conical wheels are located on the rear side of the lead screw seat, and the two conical wheels mesh with each other.

[0018] By adopting the above technical solution and by setting up a gear mechanism, the reciprocating screw can drive the second rotating shaft to rotate synchronously.

[0019] A further feature of this application is that the same fixing rod is fixedly installed on the inner wall of the front side and the inner wall of the rear side of the functional box, the fixing rod is located on the right side of the motor, and the lead screw seat is slidably sleeved on the fixing rod.

[0020] By adopting the above technical solution and by setting a fixing mechanism, the lead screw seat can only move back and forth in the horizontal direction.

[0021] The beneficial effects of this application are:

[0022] (1) Through the cooperation of motor, reciprocating lead screw, lead screw seat, rack plate, gear, first rotating shaft and placement seat, the motor can drive the placement seat to flip back and forth, and the material can be flipped back and forth in the main body of the industrial furnace, so that all surfaces of the material can be heated evenly and the heating effect can be improved.

[0023] (2) Through the cooperation of two conical wheels, the second rotating shaft and the impeller, the reciprocating screw can drive the impeller to rotate synchronously, and the impeller rotation can form turbulence in the main body of the industrial furnace, which can promote the circulation of hot air in the furnace and further ensure that the material is heated evenly.

[0024] (3) Through the combination of filter box, filter plate and exhaust pipe, the waste gas generated by heating materials in the main body of industrial furnace can enter the filter box through the air pipe, and the waste gas can be filtered and purified through the filter plate. The filtered gas can be discharged through the exhaust pipe at the top of the filter box, thus achieving the purpose of purifying waste gas and protecting the environment. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a three-dimensional structural schematic diagram of a material turning device for an industrial furnace according to this application;

[0027] Figure 2 This is a schematic diagram of the internal structure of the industrial furnace body of the material turning device of the industrial furnace according to this application;

[0028] Figure 3 This is a schematic diagram of the internal structure of the industrial furnace body and the functional box of the material turning device of an industrial furnace according to this application;

[0029] Figure 4 This is a schematic diagram of structure A of a material turning device for an industrial furnace according to this application.

[0030] In the diagram: 1. Industrial furnace body; 101. Storage seat; 102. First rotating shaft; 2. Functional box; 201. Motor; 202. Reciprocating lead screw; 203. Lead screw seat; 204. Rack plate; 205. Gear; 3. Filter box; 301. Exhaust pipe; 4. Second rotating shaft; 401. Impeller; 5. Conical wheel; 6. Controller; 7. Furnace door. Detailed Implementation

[0031] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0032] See Figures 1-4 This application provides a material turning device for an industrial furnace, including an industrial furnace body 1, a functional box 2 fixedly installed on the right side of the industrial furnace body 1, a storage mechanism provided inside the industrial furnace body 1, a motor 201 fixedly installed on the inner front wall of the functional box 2, and a reciprocating mechanism provided between the motor 201 and the functional box 2; a filter mechanism provided on the top of the industrial furnace body 1, a turbulence mechanism provided between the industrial furnace body 1 and the functional box 2, a furnace door 7 provided on the front side of the industrial furnace body 1, and a controller 6 provided on the front side of the functional box 2, the controller 6 being electrically connected to the motor 201.

[0033] Specifically, the storage mechanism includes a storage seat 101 and a first rotating shaft 102. The same storage seat 101 is rotatably installed on the inner walls of both sides of the industrial furnace body 1. The first rotating shaft 102 is fixedly installed on the right side of the storage seat 101, and the right end of the first rotating shaft 102 extends into the functional box 2.

[0034] Specifically, the reciprocating mechanism includes a reciprocating lead screw 202 and a lead screw seat 203. The reciprocating lead screw 202 is fixedly installed on the output shaft of the motor 201. The rear end of the reciprocating lead screw 202 is rotatably connected to the inner wall of the rear side of the function box 2. The lead screw seat 203 is threaded on the reciprocating lead screw 202. A transmission mechanism is provided between the lead screw seat 203 and the first rotating shaft 102.

[0035] Specifically, the transmission mechanism includes a rack plate 204 and a gear 205. The rack plate 204 is fixedly installed on the top of the lead screw seat 203, and the gear 205 is fixedly sleeved on the right end of the first rotating shaft 102. The rack plate 204 and the gear 205 mesh with each other.

[0036] Specifically, the filtration mechanism includes a filter box 3 and an exhaust pipe 301. The filter box 3 is fixedly installed on the top of the industrial furnace body 1. A filter plate is installed inside the filter box 3. An exhaust pipe 301 is installed on the top of the filter box 3. The filter box 3 and the industrial furnace body 1 are connected by the same ventilation pipe.

[0037] Specifically, the turbulence mechanism includes a second rotating shaft 4 and an impeller 401. The second rotating shaft 4 is rotatably installed on the inner wall of the left side of the industrial furnace body 1. The right end of the second rotating shaft 4 extends into the functional box 2. An impeller 401 is provided on the second rotating shaft 4. The impeller 401 is located inside the industrial furnace body 1. A gear mechanism is provided between the second rotating shaft 4 and the reciprocating lead screw 202.

[0038] Specifically, the gear mechanism includes two conical wheels 5. The right end of the second rotating shaft 4 and the reciprocating lead screw 202 are both fixedly fitted with conical wheels 5. The conical wheels 5 are located on the rear side of the lead screw seat 203, and the two conical wheels 5 mesh with each other.

[0039] Specifically, the same fixing rod is fixedly installed on the front inner wall and the rear inner wall of the function box 2. The fixing rod is located on the right side of the motor 201, and the lead screw seat 203 is slidably sleeved on the fixing rod.

[0040] In this application, during operation, the material is first placed into the storage seat 101. By closing the furnace door 7, preparations are made for subsequent heating of the material. When the industrial furnace body 1 is working, the motor 201 is started. The output shaft of the motor 201 rotates, which drives the reciprocating lead screw 202 fixed thereto to rotate synchronously. Since the lead screw seat 203 is threaded onto the reciprocating lead screw 202 and is restricted by the fixing rod between the front and rear inner walls of the function box 2, it can only make reciprocating linear motion along the direction of the lead screw. The rack plate 204 fixed at the top of the lead screw seat 203 can move with the lead screw seat 203. The gear 205 meshing with the rack plate 204 rotates due to the movement of the rack plate 204, thereby driving the first rotating shaft 102 fixed at the center of the gear 205 to rotate. This causes the storage seat 101, which is fixedly connected to the first rotating shaft 102, to move back and forth within the industrial furnace body 1. The reciprocating rotation allows the material to be rotated back and forth within the industrial furnace body 1, ensuring uniform heating on all sides and improving the heating effect. Simultaneously, the rotation of the reciprocating screw 202 drives the second rotating shaft 4 via two conical wheels 5, which in turn drives the impeller 401. This impeller 401 creates turbulence within the industrial furnace body 1, promoting hot air circulation and further ensuring uniform heating of the material. The exhaust gas generated during heating within the industrial furnace body 1 enters the filter box 3 through the vent pipe between the industrial furnace body 1 and the filter box 3. The filter plates within the filter box 3 purify the exhaust gas, which is then discharged through the exhaust pipe 301 at the top of the filter box 3, achieving the goal of purifying the exhaust gas and protecting the environment.

Claims

1. A material turning device for an industrial furnace, characterized in that, The furnace includes an industrial furnace body (1), a functional box (2) is fixedly installed on the right side of the industrial furnace body (1), a storage mechanism is provided inside the industrial furnace body (1), a motor (201) is fixedly installed on the inner wall of the front side of the functional box (2), and a reciprocating mechanism is provided between the motor (201) and the functional box (2). The industrial furnace body (1) is provided with a filter mechanism on the top, and a turbulence mechanism is provided between the industrial furnace body (1) and the functional box (2). The industrial furnace body (1) is provided with a furnace door (7) on the front side, and a controller (6) is provided on the front side of the functional box (2). The controller (6) is electrically connected to the motor (201).

2. The material turning device for an industrial furnace according to claim 1, characterized in that: The placement mechanism includes a placement seat (101) and a first rotating shaft (102). The same placement seat (101) is rotatably installed on the inner walls of both sides of the industrial furnace body (1). The first rotating shaft (102) is fixedly installed on the right side of the placement seat (101). The right end of the first rotating shaft (102) extends into the functional box (2).

3. The material turning device for an industrial furnace according to claim 1, characterized in that: The reciprocating mechanism includes a reciprocating lead screw (202) and a lead screw seat (203). The reciprocating lead screw (202) is fixedly installed on the output shaft of the motor (201). The rear end of the reciprocating lead screw (202) is rotatably connected to the inner wall of the rear side of the function box (2). The lead screw seat (203) is threaded on the reciprocating lead screw (202). A transmission mechanism is provided between the lead screw seat (203) and the first rotating shaft (102).

4. The material turning device for an industrial furnace according to claim 3, characterized in that: The transmission mechanism includes a rack plate (204) and a gear (205). The rack plate (204) is fixedly installed on the top of the lead screw seat (203). The gear (205) is fixedly sleeved on the right end of the first rotating shaft (102). The rack plate (204) and the gear (205) mesh with each other.

5. The material turning device for an industrial furnace according to claim 1, characterized in that: The filtration mechanism includes a filter box (3) and an exhaust pipe (301). The filter box (3) is fixedly installed on the top of the industrial furnace body (1). A filter plate is provided inside the filter box (3). An exhaust pipe (301) is provided on the top of the filter box (3). The filter box (3) and the industrial furnace body (1) are connected by the same ventilation pipe.

6. The material turning device for an industrial furnace according to claim 1, characterized in that: The turbulence mechanism includes a second rotating shaft (4) and an impeller (401). The second rotating shaft (4) is rotatably installed on the inner wall of the left side of the industrial furnace body (1). The right end of the second rotating shaft (4) extends into the functional box (2). An impeller (401) is provided on the second rotating shaft (4). The impeller (401) is located inside the industrial furnace body (1). A gear mechanism is provided between the second rotating shaft (4) and the reciprocating screw (202).

7. The material turning device for an industrial furnace according to claim 6, characterized in that: The gear mechanism includes two conical wheels (5). The right end of the second rotating shaft (4) and the reciprocating lead screw (202) are both fixedly fitted with conical wheels (5). The conical wheels (5) are located behind the lead screw seat (203), and the two conical wheels (5) mesh with each other.

8. The material turning device for an industrial furnace according to claim 3, characterized in that: The same fixing rod is fixedly installed on the front inner wall and the rear inner wall of the functional box (2). The fixing rod is located on the right side of the motor (201), and the lead screw seat (203) is slidably sleeved on the fixing rod.

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