Warehouse type feeding and discharging heating furnace device

Abstract

The utility model discloses a storage type feeding and discharging heating furnace device which comprises a rack, a stock bin dismounting mechanism, a jacking and pushing mechanism, a product carrying mechanism, a heating mechanism, a product correcting mechanism and a discharging heat preservation platform mechanism, wherein the stock bin dismounting mechanism, the jacking and pushing mechanism, the product carrying mechanism, the heating mechanism, the product correcting mechanism and the discharging heat preservation platform mechanism are arranged on the rack. The stock bin disassembling mechanisms are arranged on the two sides of the jacking and pushing mechanism and used for storing and disassembling the stacked products into single-piece materials; the product carrying mechanism is arranged at the end of the stock bin disassembling mechanism and used for carrying the single-piece materials from the stock bin disassembling mechanism to the jacking and pushing mechanism. The jacking and pushing mechanism is arranged at one end of the heating mechanism and is used for pushing the received single-sheet material into the heating mechanism for heating; the discharging heat preservation platform mechanism and the product correction mechanism are arranged at the other end of the heating mechanism, the discharging heat preservation platform mechanism is used for receiving products heated by the heating mechanism, and the product correction mechanism is used for correcting the positions of the products received by the discharging heat preservation platform mechanism.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a storage-type loading and unloading heating furnace device. Background Technology

[0002] The production process of various products, especially the testing and material handling stages, still faces numerous challenges. These challenges are not unique to the 3C electronics industry but are prevalent in other manufacturing sectors as well.

[0003] Current status and problems of existing technologies:

[0004] I. Limitations of manual operation

[0005] In traditional production methods, product loading and unloading primarily rely on manual labor. For example, workers manually place blocks of aluminum sheets into the loading station of a heating furnace. This manual method has the following problems:

[0006] Inefficiency: Manual operation is slow and cannot meet the needs of large-scale production. Workers need to frequently move products to the heating furnace and then remove the heated products, a process that is time-consuming and prone to errors.

[0007] High labor intensity: Workers need to work in high-temperature environments for long periods of time and move heavy objects. The high labor intensity can easily lead to fatigue and work-related injuries.

[0008] High safety risks: The temperature around the heating furnace is high, and burns and other safety accidents are likely to occur during manual operation. In addition, the instability of manual operation may also lead to fluctuations in product quality and affect production stability.

[0009] High degree of compulsion: Operators are not allowed to leave their workstations during the work, resulting in high work intensity and pressure, and poor flexibility. Utility Model Content

[0010] In view of the problems existing in the prior art, this utility model provides a storage-type loading and unloading heating furnace device.

[0011] To achieve the above objectives, the technical solution of this utility model is as follows:

[0012] This utility model provides a storage-type loading and unloading heating furnace device, including: a frame, a hopper unloading mechanism, a lifting and pushing mechanism, a product handling mechanism, a heating mechanism, a product correction mechanism, and a loading and heat preservation platform mechanism installed on the frame;

[0013] The hopper unpacking mechanism is located on both sides of the lifting and pushing mechanism, and is used to store and split stacked products into single pieces.

[0014] The product handling mechanism is located at the end of the silo unloading mechanism and is used to transport single pieces of material from the silo unloading mechanism to the lifting and pushing mechanism.

[0015] The lifting and pushing mechanism is located at one end of the heating mechanism and is used to push the received single piece of material into the heating mechanism for heating.

[0016] The other end of the heating mechanism is provided with the feeding and heat preservation platform mechanism and the product correction mechanism, wherein the feeding and heat preservation platform mechanism is used to receive the product heated by the heating mechanism, and the product correction mechanism is used to correct the position of the product received by the feeding and heat preservation platform mechanism.

[0017] Preferably, the hopper unloading mechanism includes a Y-axis lateral movement mechanism, a Z-axis lifting mechanism located at the output end of the Y-axis lateral movement mechanism, a hopper located above the Z-axis lifting mechanism, and unloading components located on both sides of the hopper; the hopper has multiple discharge positions; and the unloading components are located on both sides of the discharge positions.

[0018] Preferably, the Y-axis lateral movement mechanism includes a Y-axis linear module and a Y-axis slide rail; the Z-axis lifting mechanism includes a Z-axis lifting cylinder and a lifting plate disposed at the output end of the Z-axis lifting cylinder, and the lifting plate is also provided with a material sensor; the Z-axis lifting cylinder is disposed at the output end of the Y-axis linear module and is slidably connected to the Y-axis slide rail;

[0019] The dismantling assembly includes a lifting cylinder, a dismantling cylinder disposed at the output end of the lifting cylinder, and a dismantling plate disposed at the output end of the dismantling cylinder.

[0020] Preferably, the lifting and pushing mechanism includes: a Z-axis lifting linkage mechanism, an X-axis lateral pushing and traversing mechanism disposed at the output end of the Z-axis lifting linkage mechanism, and a Y-axis pushing and pushing mechanism disposed at the output end of the X-axis lateral pushing and traversing mechanism;

[0021] The Z-axis lifting linkage mechanism includes a base plate, a sliding rail arranged side by side on the base plate, a sliding plate arranged on the sliding rail, a pushing cylinder arranged on the sliding plate, a connecting rod hinged to both ends of the sliding plate, a buffer limiting member arranged on the base plate and opposite to both ends of the sliding plate, and a fixed plate arranged on the base plate; the output end of the pushing cylinder is arranged on the fixed plate.

[0022] The X-axis lateral pushing and traversing mechanism includes a fixed plate, several X-axis sliding guides arranged side by side on the fixed plate, a lead screw module, and several buffer limiting components placed at both ends of the fixed plate.

[0023] The fixed plate is hinged to the end of the connecting rod; the Y-axis pushing mechanism is set on the output end of the screw module and is slidably connected to the X-axis sliding guide rail; the buffer limiting member II is arranged on both sides of the Y-axis pushing mechanism.

[0024] Preferably, the Y-axis pushing mechanism includes a second Y-axis linear module, a pushing mechanism disposed at the output end of the second Y-axis linear module, and a receiving plate disposed at the end of the second Y-axis linear module and opposite to the pushing mechanism; the pushing mechanism includes a pushing cylinder and a push rod disposed at the output end of the pushing cylinder; the pushing cylinder is disposed at the output end of the second Y-axis linear module.

[0025] Preferably, the side wall of the second Y-axis linear module is also provided with a plurality of photoelectric induction switches spaced apart, and the corresponding pusher cylinder is also fixed with an induction plate adapted to the photoelectric induction switch; the first buffer limiter and the second buffer limiter are both configured as buffer rods.

[0026] Preferably, the product handling mechanism includes an X-axis linear module two and a Z-axis lifting mechanism disposed at the output end of the X-axis linear module two;

[0027] The Z-axis lifting mechanism includes a Z-axis linear module and a lifting assembly disposed at the output end of the Z-axis linear module. The lifting assembly includes a fixed plate, a lifting cylinder and a sliding guide rail disposed on the fixed plate, and a suction nozzle assembly disposed at the output end of the lifting cylinder and placed on the sliding guide rail.

[0028] Preferably, the heating mechanism includes a heating box and a heating furnace disposed inside the heating box; the heating furnace includes: a foot base, a heat insulation pad disposed on the foot base, a plurality of heating components disposed side by side on the heat insulation pad, and a heat insulation plate disposed on top of the heating components;

[0029] The heating component has multiple storage spaces for placing the product to be heated;

[0030] Each of the heating components includes multiple heating plates, heating rods passing through the heating plates, and thermocouples;

[0031] Each of the heating plates includes a first heating plate, a second heating plate, and a third heating plate;

[0032] The first heating plate and the second heating plate are provided with two receiving spaces formed by a first partition and two first guide strips; the second heating plate and the third heating plate are provided with two receiving spaces formed by a second partition and two second guide strips; the heat insulation plate is disposed on the third heating plate.

[0033] Preferably, the first guide bar is arranged on both sides of the first heating plate, and the first partition bar is arranged in the middle of the first heating plate; the space between the first guide bar and the first partition bar is used to place the product to be heated.

[0034] The second guide bar is arranged on both sides of the second heating plate, and the second partition bar is arranged in the middle of the second heating plate. The space between the second guide bar and the second partition bar is used to place the product to be heated.

[0035] Preferably, the material feeding and insulation platform mechanism includes an X-axis drive mechanism, a Y-axis moving module disposed at the output end of the X-axis drive mechanism, a Z-axis drive module disposed at the output end of the Y-axis moving module, and a receiving plate disposed at the output end of the Z-axis drive module.

[0036] The X-axis drive mechanism includes an X-axis motor, an X-axis lead screw located at the output end of the X-axis motor, a lead screw nut located on the X-axis lead screw, and X-axis sliding rails located on both sides of the X-axis lead screw.

[0037] The Y-axis moving module is mounted on the X-axis sliding track and connected to the lead screw nut;

[0038] The Y-axis moving module includes a fixed plate three, a Y-axis drive motor mounted on the fixed plate three, a Y-axis lead screw connected to the output end of the Y-axis drive motor, and a Y-axis lead screw nut mounted on the Y-axis lead screw; the fixed plate three is on the X-axis sliding track and connected to the lead screw nut.

[0039] The Z-axis drive module includes a support plate three, a Z-axis cylinder mounted on the support plate three, a Z-axis sliding guide rail mounted on the vertical wall of the support plate three, a support frame mounted at the output end of the Z-axis cylinder and slidably connected to the Z-axis sliding guide rail, a connecting frame connected to the support frame, and a receiving plate mounted at the end of the connecting frame.

[0040] The product calibration mechanism includes a product calibration cylinder and a product calibration plate disposed at the output end of the product calibration cylinder.

[0041] The technical solution of this utility model has the following beneficial effects:

[0042] I. Significantly improve production efficiency

[0043] Automated loading and unloading: Through the coordinated work of the hopper unloading mechanism, product handling mechanism and lifting and pushing mechanism, the automatic loading and unloading of products is realized, reducing manual intervention and significantly improving production efficiency.

[0044] Continuous production: The equipment can store multiple pieces of material at once, enabling continuous production, reducing downtime caused by frequent feeding, and further improving production efficiency.

[0045] II. Reduce labor intensity and costs

[0046] Reduced manual labor: Automated equipment replaces manual handling and operation, reducing the labor intensity of workers and reducing fatigue and work-related injuries caused by repetitive labor.

[0047] Reduced labor costs: By reducing manual operation steps, the company's labor costs are lowered, and economic efficiency is improved.

[0048] Optimized working environment: Workers no longer need to work around high-temperature, dangerous heating furnaces for extended periods, resulting in a significant improvement in the working environment.

[0049] III. Improve production safety

[0050] Isolating high-temperature areas: By using automated equipment to isolate personnel from high-temperature heating furnaces, the risk of workers working in high-temperature environments is significantly reduced.

[0051] Reduced safety incidents: The precise operation of automated equipment reduces safety incidents caused by human error and improves the safety of the production environment.

[0052] Material sensor protection: The material sensors in the hopper unloading mechanism can detect the presence of material in real time, avoiding empty jacking or repeated jacking, and further improving the safety of the equipment.

[0053] Material bin unloading mechanism:

[0054] High-efficiency material removal: The combination of the Y-axis lateral movement mechanism and the Z-axis lifting mechanism enables the separation of stacked products piece by piece, thereby improving material removal efficiency.

[0055] Versatility: The hopper design can accommodate products of various specifications, improving the equipment's versatility.

[0056] Material sensors: Real-time detection of material presence avoids empty top or repeated lifting, improving equipment reliability and safety.

[0057] Lifting and pushing mechanism:

[0058] Precise feeding: Through the coordinated operation of the Z-axis lifting linkage mechanism, the X-axis side-pushing and lateral movement mechanism, and the Y-axis feeding mechanism, the product is precisely fed, ensuring that the product can accurately enter the heating furnace.

[0059] Buffer limit design: The buffer limit component effectively reduces the impact and wear during equipment operation, extending the service life of the equipment.

[0060] Product handling organization:

[0061] High-efficiency handling: The combination of the X-axis linear module and the Z-axis lifting mechanism enables rapid product handling and improves production efficiency.

[0062] Suction nozzle assembly: Using a suction nozzle assembly for product handling reduces damage to the product and improves the reliability of handling.

[0063] Heating mechanism:

[0064] Multi-layer heating plate structure: The heating component adopts a multi-layer heating plate design to ensure that the product is heated evenly during the heating process, thereby improving the stability of product quality.

[0065] Thermal insulation design: The installation of thermal insulation pads and panels effectively reduces heat loss, improves heating efficiency, and reduces energy consumption. Attached Figure Description

[0066] Figure 1 This is a schematic diagram of the structure of this utility model;

[0067] Figure 2 This is a schematic diagram of the material unloading mechanism of the material hopper of this utility model;

[0068] Figure 3 This is a schematic diagram of the Y-axis pushing mechanism of this utility model. Figure 1 ;

[0069] Figure 4 This is a schematic diagram of the Y-axis pushing mechanism of this utility model. Figure 2 ;

[0070] Figure 5 This is a schematic diagram of the Y-axis pushing mechanism of this utility model. Figure 3 ;

[0071] Figure 6 This is a schematic diagram of the product handling mechanism structure of this utility model. Figure 1 ;

[0072] Figure 7 This is a schematic diagram of the structure of the product handling mechanism of this utility model. Figure 2 ;

[0073] Figure 8 This is a schematic diagram of the heating mechanism of this utility model. Figure 1 ;

[0074] Figure 9 This is a schematic diagram of the heating mechanism of this utility model. Figure 2 ;

[0075] Figure 10 This is a schematic diagram of the heating mechanism of this utility model. Figure 3 ;

[0076] Figure 11 This is a schematic diagram of the structure of the material feeding and insulation platform mechanism of this utility model. Figure 1 ;

[0077] Figure 12 This is a schematic diagram of the structure of the calibration mechanism of this utility model. Figure 1 . Detailed Implementation

[0078] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0079] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0080] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0081] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0082] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0083] Reference Figures 1 to 2This utility model provides a storage-type loading and unloading heating furnace device, including: a frame 1, a hopper unloading mechanism 2, a lifting and pushing mechanism 3, a product handling mechanism 4, a heating mechanism 5, a product correction mechanism 6, and a loading and heat preservation platform mechanism 7, all mounted on the frame 1.

[0084] The hopper unpacking mechanism 2 is located on both sides of the lifting and pushing mechanism 3, and is used to store and unpack stacked products into single pieces.

[0085] The product handling mechanism 4 is located at the end of the silo unloading mechanism 2 and is used to transport single pieces of material from the silo unloading mechanism 2 to the lifting and pushing mechanism 3.

[0086] The lifting and pushing mechanism 3 is located at one end of the heating furnace 5 and is used to push the received single piece of material into the heating mechanism for heating 5.

[0087] The heating mechanism 5 is provided with a feeding and heat preservation platform mechanism 7 and a product correction mechanism 6 at the other end. The feeding and heat preservation platform mechanism 7 is used to receive the product heated by the heating mechanism 5, and the product correction mechanism 6 is used to correct the position of the product received by the feeding and heat preservation platform mechanism 7.

[0088] Reference Figure 2 The hopper unloading mechanism 2 includes a Y-axis lateral movement mechanism 201, a Z-axis lifting mechanism 202 located at the output end of the Y-axis lateral movement mechanism 201, a hopper 203 located above the Z-axis lifting mechanism 202, and unloading components 204 located on both sides of the hopper 203. The hopper has multiple discharge positions; the unloading components are located on both sides of the discharge positions. The hopper 203 is used to store stacked products to be processed.

[0089] The Y-axis lateral movement mechanism 201 includes a Y-axis linear module and a Y-axis slide rail, used to achieve precise movement of the Z-axis lifting mechanism (202) in the Y direction. The Z-axis lifting mechanism 202 includes a Z-axis lifting cylinder and a lifting plate disposed at the output end of the Z-axis lifting cylinder. The lifting plate is also equipped with a material sensor for detecting the presence of material. The Z-axis lifting cylinder is disposed at the output end of the Y-axis linear module and is slidably connected to the Y-axis slide rail. The unloading assembly 204 includes a lifting cylinder, a unloading cylinder disposed at the output end of the lifting cylinder, and a unloading plate disposed at the output end of the unloading cylinder, used to achieve piece-by-piece separation of the product.

[0090] In this embodiment, the working principle of the hopper unloading mechanism 2 is as follows: the Z-axis lifting mechanism 202 slides along the Y-axis on the Y-axis transverse mechanism 201. When it slides to the lower material release position of the hopper 203, the material sensor senses the material, and the Z-axis lifting cylinder of the Z-axis lifting mechanism 202 is driven to lift the material upward to the work position of the unloading component 204. The unloading cylinder of the unloading component 204 works, driving the unloading plate to insert into the stacked products. At the same time, the lifting cylinder works to lift the stacked products, so that the bottom single piece of material is arranged on the lifting plate. At this time, the lifting plate descends and then slides along the Y-axis of the Y-axis transverse mechanism 201 to the material picking position of the product handling mechanism 4.

[0091] In this embodiment, the hopper unloading mechanism 2 boasts a high degree of automation: through the coordinated operation of the Y-axis lateral movement mechanism 201, the Z-axis lifting mechanism 202, and the unloading component 204, automatic material handling and piece-by-piece separation are achieved without manual intervention, significantly improving production efficiency. Continuous production: The hopper 203 can store multiple pieces of material at once, allowing the equipment to operate continuously, reducing downtime caused by frequent feeding and further enhancing production efficiency. Precise control: The Y-axis lateral movement mechanism 201 employs a linear module and slide rail design, ensuring high-precision movement of the Z-axis lifting mechanism 202 in the Y direction. Precise control of the Z-axis lifting cylinder ensures stable material lifting height, preventing product damage due to inaccurate lifting. Application of material sensors: Material sensors on the lifting plate can detect the presence of material in real time, improving equipment reliability and safety, and preventing empty lifting or repeated lifting.

[0092] Reference Figures 3 to 5 The lifting and pushing mechanism includes: a Z-axis lifting linkage mechanism 301, an X-axis lateral pushing and traversing mechanism 302 disposed at the output end of the Z-axis lifting linkage mechanism 301, and a Y-axis pushing mechanism 303 disposed at the output end of the X-axis lateral pushing and traversing mechanism 302; the Z-axis lifting linkage mechanism 301 is used to drive the X-axis lateral pushing and traversing mechanism 302 to move in the Z-axis direction, and the X-axis lateral pushing and traversing mechanism 302 is used to drive the Y-axis pushing mechanism 303 to move along the X-axis;

[0093] The Z-axis lifting linkage mechanism 301 includes a base plate, a sliding track 301a arranged side-by-side on the base plate, a sliding plate 301b arranged on the sliding track 301a, a pushing cylinder 301c arranged on the sliding plate 301b, a connecting rod 301d hinged to both ends of the sliding plate 301b, a buffer limiting member 301e arranged on the base plate and opposite to both ends of the sliding plate, and a fixed plate arranged on the base plate; the output end of the pushing cylinder 301c is arranged on the fixed plate; during operation, the pushing of the Z-axis lifting linkage mechanism 301... Driven by cylinder 301c, the sliding plate 301b can slide along the sliding track, while simultaneously moving the connecting rod 301d to lift it to the required height. By precisely driving cylinder 301c, the sliding plate 301b can slide smoothly and precisely along the sliding track 301a, thereby achieving precise movement of the connecting rod 301d. This lifts materials or related components to the required height, meeting the precise requirements for lifting height under different working conditions and providing an accurate positioning basis for subsequent processing, assembly, or other operations.

[0094] The sliding track 301a provides a stable trajectory for the sliding plate 301b, ensuring smooth movement and preventing material swaying or positional deviation caused by instability. Simultaneously, the hinged design of the connecting rod 301d at both ends of the sliding plate 301b allows for even power transmission during movement, further enhancing the stability of the entire mechanism. This ensures stable support of the weight of materials or components during lifting, guaranteeing operational safety and reliability. High-efficiency power transmission: The driving cylinder 301a acts as the power source, its output directly acting on the sliding plate 301b. Through the transmission of the connecting rod 301d, power is efficiently transmitted to the lifting area. This power transmission method reduces energy loss, improves the mechanism's efficiency, and enables lifting actions to be completed in a shorter time, accelerating the production process and increasing production efficiency. The buffer limiter 301e is mounted on the base plate and faces both ends of the sliding plate 301b. When the sliding plate 301b approaches its limit position during lifting or lowering, the buffer limiter 301e acts as a buffer, effectively reducing mechanical damage caused by impact and extending the service life of the mechanism. The buffer limiter 301e not only has a buffering function but also a limiting function. It restricts the range of motion of the sliding plate 301b, preventing it from exceeding its predetermined track or damaging other components due to excessive movement. This ensures the safe operation of the entire mechanism, avoids equipment failures and safety accidents caused by operational errors or unexpected situations, and improves the safety and reliability of the equipment.

[0095] The X-axis lateral pushing and traversing mechanism 302 includes a fixed plate, several X-axis sliding guide rails 302b arranged side by side on the fixed plate, a lead screw module 302a, and several buffer limiting members 302c placed at both ends of the fixed plate.

[0096] The fixed plate is hinged to the end of the connecting rod 301d; the Y-axis pushing mechanism 303 is disposed on the output end of the lead screw module 302a and slidably connected to the X-axis sliding guide rail 302b; the buffer limiting member 302c is arranged on both sides of the Y-axis pushing mechanism 303; the X-axis lateral pushing mechanism 302 is used to drive the Y-axis pushing mechanism 303 to move along the X-axis. When driven, the lead screw module 302a works, driving the Y-axis pushing mechanism 303 to move along the X-axis sliding guide rail 302b. In this embodiment, the X-axis lateral pushing mechanism 302, through the precise drive of the lead screw module 302a, can drive the Y-axis pushing mechanism 303 to perform a smooth and precise lateral movement along the X-axis sliding guide rail 302b. The lead screw module 302a has high-precision transmission characteristics, enabling precise control of minute displacements, thereby ensuring the positional accuracy of the Y-axis pushing mechanism 303 in the X-axis direction. The second buffer limiter 302c is located at both ends of the fixed plate and on both sides of the Y-axis pushing mechanism 303. When the Y-axis pushing mechanism 303 approaches its limit position during lateral movement, the second buffer limiter 302c acts as a buffer, effectively reducing mechanical damage caused by impact and extending the service life of the mechanism. The second buffer limiter 302c not only has a buffering function but also a limiting function. It restricts the movement range of the Y-axis pushing mechanism 303, preventing it from exceeding the predetermined track or damaging other components due to excessive movement, thus ensuring the safe operation of the entire mechanism and avoiding equipment failures and safety accidents caused by operational errors or unexpected situations, improving the safety and reliability of the equipment. Both the first buffer limiter 301e and the second buffer limiter 302c are configured as buffer rods.

[0097] Furthermore, the Y-axis pushing mechanism 303 includes a second Y-axis linear module, a pushing mechanism 304 disposed at the output end of the second Y-axis linear module, and a receiving plate 305 disposed at the end of the second Y-axis linear module and opposite to the pushing mechanism 304. The pushing mechanism 304 includes a pushing cylinder 304a and a push rod 304b disposed at the output end of the pushing cylinder 304a; the pushing cylinder 304a is disposed at the output end of the second Y-axis linear module.

[0098] In this embodiment, the feeding mechanism 304 can be driven by the Y-axis linear module two to move along the Y-axis.

[0099] Furthermore, the Y-axis pushing mechanism 304 can be adjusted in position via the Z-axis lifting linkage mechanism 301, the X-axis side-pushing and traversing mechanism 302, and the Y-axis pushing mechanism 303. When pushing material is required, the pushing cylinder 304a drives the push rod 304b to push the material on the receiving plate 305 into the externally installed heating furnace for heating. Through its coordinated operation with the Z-axis lifting linkage mechanism 301 and the X-axis side-pushing and traversing mechanism 302, the Y-axis pushing mechanism 303 can achieve flexible adjustment of materials in three-dimensional space. This multi-dimensional motion capability allows the pushing mechanism 303 to accurately move materials to the required position according to different production needs, facilitating subsequent processing or handling. Highly efficient collaborative operation: In practical applications, the Y-axis pushing mechanism 303 can seamlessly connect with the Z-axis lifting linkage mechanism 301 and the X-axis side-pushing and traversing mechanism 302. For example, when material needs to be pushed into the heating furnace, the Z-axis lifting linkage mechanism 301 first lifts the material to a suitable height, the X-axis lateral pushing and traversing mechanism 302 moves it to a horizontal position at the furnace inlet, and finally the Y-axis pushing mechanism 303 drives the push rod 304b through the pushing cylinder 304a to precisely push the material into the heating furnace. This collaborative working method greatly improves production efficiency, reduces manual intervention, and realizes automated production.

[0100] Furthermore, the side wall of the second Y-axis linear module is provided with a plurality of spaced photoelectric induction switches 303a, and the corresponding pusher cylinder 304a is also fixed with an induction plate 303b adapted to the photoelectric induction switch 303a.

[0101] High-precision positioning: Multiple spaced photoelectric sensors installed on the sidewall of the Y-axis linear module 2 can detect the specific position of the pusher mechanism 304 in the Y-axis direction in real time. These photoelectric sensors cooperate with the sensing plates fixed on the push cylinder to achieve precise monitoring of the movement position of the pusher mechanism 304, ensuring the accuracy of the pusher action. The photoelectric sensors can feed back the detected position signals to the external control system in real time. Based on these signals, the external control system can precisely control the action of the pusher cylinder 304a to ensure that the pusher mechanism 304 moves according to the preset trajectory and position.

[0102] Z-axis lifting linkage mechanism: By pushing the cylinder to drive the sliding plate to slide smoothly and precisely along the sliding track, it achieves high-precision lifting of materials in the vertical direction (Z-axis). The linkage mechanism converts the linear motion of the cylinder into the smooth lifting motion of the sliding plate. The hinged design of the linkage ensures even power transmission, reduces mechanical impact, and further improves the stability of the lifting process.

[0103] Setting a buffer limiter at the moving end of the sliding plate can effectively reduce mechanical impact, extend the service life of the equipment, and prevent the sliding plate from being damaged due to excessive movement, thereby improving the safety of the equipment.

[0104] X-axis lateral pushing mechanism: Driven by a lead screw module, the Y-axis pushing mechanism moves laterally along the X-axis sliding guide rail, achieving high-precision position adjustment of the material in the horizontal direction (X-axis). The X-axis sliding guide rail provides a stable motion trajectory for the Y-axis pushing mechanism, ensuring the smoothness of the lateral movement and avoiding material swaying or positional deviation caused by unstable movement.

[0105] Y-axis pushing mechanism: The pushing cylinder drives the push rod to push the material into the designated position, achieving precise material pushing in the longitudinal (Y-axis) direction. The photoelectric sensor switch set on the Y-axis linear module can monitor the position of the pushing mechanism in real time, ensuring the accuracy and consistency of the pushing action.

[0106] Three-dimensional spatial adjustment: Through the coordinated work of the Z-axis lifting linkage mechanism, the X-axis side-pushing and lateral movement mechanism and the Y-axis pushing mechanism, this utility model can realize the flexible adjustment of materials in the vertical direction (Z-axis), horizontal direction (X-axis) and longitudinal direction (Y-axis), meeting the needs of multi-dimensional position adjustment of materials in complex processes.

[0107] Reference Figures 6 to 7 The product handling mechanism 4 includes an X-axis linear module 401 and a Z-axis lifting mechanism disposed at the output end of the X-axis linear module 401; the Z-axis lifting mechanism includes a Z-axis linear module 402 and a lifting assembly disposed at the output end of the Z-axis linear module 402. The lifting assembly includes a fixed plate, a lifting cylinder 403 disposed on the fixed plate and a sliding guide rail, and a suction nozzle assembly 404 disposed at the output end of the lifting cylinder 403 and placed on the sliding guide rail. The suction nozzle assembly consists of a suction rod and a suction nozzle.

[0108] In this embodiment, the working principle of the product handling mechanism 4 is as follows: the X-axis linear module 401 drives the Z-axis lifting mechanism to move along the X-axis to the product picking position of the material unloading mechanism 2 to be handled. The Z-axis linear module 402 works, driving the lifting component to move along the Z-axis. The lifting cylinder 403 extends, so that the suction nozzle component 404 picks up the product to be handled. Then the lifting cylinder retracts to handle the product, and then the product it picked up is transported to the receiving plate 305 of the lifting and pushing mechanism.

[0109] Reference Figures 8 to 10 The heating mechanism 5 includes a heating box and a heating furnace disposed inside the heating box; the heating box has an inlet and an outlet corresponding to the heating furnace. The heating furnace includes: a foot base 501, a heat insulation pad 506 disposed on the foot base 501, a plurality of heating components disposed side by side on the heat insulation pad 506, and a heat insulation plate 503 disposed on the top of the heating components;

[0110] The heating component has multiple storage spaces for placing the product to be heated;

[0111] Each of the heating components includes multiple heating plates 502, heating rods 504 passing through the heating plates 502, and thermocouples 505;

[0112] Multiple heating plates 502 can heat multiple products simultaneously, or heat different parts of a single product evenly, ensuring uniform and rapid heating.

[0113] Precise temperature control: Thermocouples 505 installed in each heating plate 502 can monitor the temperature of the heating plate in real time, ensuring precise control of the heating process. Based on the temperature data fed back by the thermocouples, the power output of the heating rod 504 can be adjusted in a timely manner to avoid overheating or underheating, thereby improving heating accuracy and product heating quality. The design with multiple accommodating spaces allows for the simultaneous heating of multiple products, significantly improving production efficiency. For mass production needs, this design can reduce heating cycles and increase overall production capacity.

[0114] Each of the heating plates 502 includes a first heating plate 502a, a second heating plate 502b, and a third heating plate 502c; multiple layers can be heated simultaneously, thereby improving heating efficiency and heating speed. Multi-layer heating plates can provide a more uniform heating effect, ensuring that the product to be heated is evenly heated on all layers, thus improving product quality.

[0115] Between the first heating plate 502a and the second heating plate 502b, there are two accommodating spaces formed by a first partition bar 502d and two first guide bars 502e, for placing the product to be heated.

[0116] The second heating plate 502b and the third heating plate 502c are further provided with two receiving spaces formed by a second partition and two second guide bars for placing the product to be heated;

[0117] The heat insulation plate 503 is installed on the third heating plate 502c, which can effectively reduce the loss of heat to the external environment, improve heating efficiency, and reduce energy consumption.

[0118] Furthermore, the first guide strip 502e is arranged on both sides of the first heating plate 502a, and the first partition strip 502d is arranged in the middle of the first heating plate 502a; the accommodating space between the first guide strip 502e and the first partition strip 502d is used to place the product to be heated; the second guide strip is arranged on both sides of the second heating plate 502b, and the second partition strip is arranged in the middle of the second heating plate 502b; the accommodating space between the second guide strip and the second partition strip is used to place the product to be heated.

[0119] Furthermore, the number of heating components is three, with adjacent heating components connected by a connecting block 507. This heating furnace design achieves modularity. This modular design allows for flexible increases or decreases in the number of heating components according to production needs, thereby adapting to different production scales and heating requirements. The use of connecting blocks 507 simplifies the connection between heating components, making installation and maintenance easier and faster. This design also facilitates the replacement or upgrading of heating components. A first pad 508 is also provided on the side end between the first heating plate 502a and the second heating plate 502b; correspondingly, a second pad 509 is also provided on the side end between the second heating plate 502b and the third heating plate 502c.

[0120] The technical solution of this utility model has the following beneficial effects:

[0121] Improved heating efficiency: By employing multiple heating components arranged side-by-side, each component containing multiple heating plates and heating rods, this heating furnace achieves a more uniform heat distribution, thereby improving heating efficiency. Multiple heating plates can simultaneously heat multiple products, or uniformly heat different parts of a single product, ensuring uniform and rapid heating. Precise temperature control: Thermocouples embedded in each heating plate can monitor the plate temperature in real time, ensuring precise control of the heating process. Temperature data feedback from the thermocouples allows for timely adjustments to the power output of the heating rods, preventing overheating or underheating, thus improving heating accuracy and product heating quality.

[0122] Reduced energy consumption: The installation of insulation panels and insulating pads effectively reduces heat loss to the external environment, improving energy efficiency. This design not only reduces energy consumption but also helps reduce production costs, meeting environmental protection requirements for energy conservation and emission reduction.

[0123] The use of heat insulation panels and pads not only improves heating efficiency but also effectively prevents operators from accidentally coming into contact with high-temperature surfaces, thus enhancing safety. Furthermore, precise temperature control reduces the risk of product damage or safety accidents caused by overheating.

[0124] Improving product heating quality: Uniform heating and precise temperature control help improve the quality of heated products and reduce defect rates. This design ensures that the product is heated evenly during the heating process, resulting in better heating performance.

[0125] Energy-saving and environmentally friendly: By optimizing the design and layout of the heating components, this furnace reduces energy consumption while ensuring heating performance. This design aligns with current trends in energy conservation and environmental protection, helping to reduce production costs and minimize environmental impact.

[0126] Improved production flexibility: The modular design of the heating components allows the furnace to adjust the number of heating components according to production needs, improving the adaptability and flexibility of the equipment.

[0127] Reference Figures 11 to 12 The material feeding and heat preservation platform mechanism 7 includes an X-axis drive mechanism 701, a Y-axis moving module 702 disposed at the output end of the X-axis drive mechanism 701, a Z-axis drive module 703 disposed at the output end of the Y-axis moving module 702, and a receiving plate 704 disposed at the output end of the Z-axis drive module 703.

[0128] The X-axis drive mechanism 701 includes an X-axis motor 701a, an X-axis lead screw disposed at the output end of the X-axis motor 701a, a lead screw nut disposed on the X-axis lead screw, and X-axis sliding rails 701b disposed on both sides of the X-axis lead screw.

[0129] The Y-axis moving module 702 is mounted on the X-axis sliding rail 701b and connected to the lead screw nut;

[0130] The Y-axis moving module 702 includes a fixed plate three, a Y-axis drive motor 702a mounted on the fixed plate three, a Y-axis lead screw connected to the output end of the Y-axis drive motor 702a, and a Y-axis lead screw nut mounted on the Y-axis lead screw; the fixed plate three is on the X-axis sliding rail 701b and is connected to the lead screw nut.

[0131] The Z-axis drive module 703 includes a support plate three, a Z-axis cylinder 703a disposed on the support plate three, a Z-axis sliding guide rail 703b disposed on the vertical wall of the support plate three, a support frame disposed at the output end of the Z-axis cylinder 703a and slidably connected to the Z-axis sliding guide rail 703b, a connecting frame connected to the support frame, and a receiving plate 704 disposed at the end of the connecting frame.

[0132] In this embodiment, the working principle of the feeding and heat preservation platform mechanism 7 is as follows: the X-axis motor of the X-axis drive mechanism 701 works, driving the Y-axis moving module 702 to move along the X-axis; the Y-axis drive motor of the Y-axis moving module 702 works, driving the Z-axis drive module 703 to move along the Y-axis; the Z-axis cylinder of the Z-axis drive module 703 drives the receiving plate 704 to move along the Z-axis, thereby moving to the receiving position, and can receive materials in any channel in the accommodating space of the heating furnace;

[0133] The product calibration mechanism 6 includes a product calibration cylinder and a product calibration plate disposed at the output end of the product calibration cylinder. When the product calibration mechanism 6 is working, the product calibration cylinder drives the product calibration plate to extend and calibrate the product on the receiving plate 704.

[0134] The working principle of this utility model is as follows:

[0135] Manually, the incoming products are fed into the silo unloading mechanism 2. After it is full, the doors and windows are closed and the equipment is started. The silo unloading mechanism 2 breaks the stacked products into individual pieces and transports them to the waiting station. At this time, the product handling mechanism 4 picks up and transports the products to the lifting and pushing mechanism 3 for unloading. After unloading, the lifting and pushing mechanism 3 pushes the products into any channel of the heating furnace 5 (the heating furnace 5 has 4 channels). After the products are heated, the unloading and heat preservation platform mechanism 7 receives the products. At this time, the product correction mechanism 6 corrects the products and retracts them.

[0136] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A storage-type loading and unloading heating furnace device, characterized in that, include: The frame includes a hopper unloading mechanism, a lifting and pushing mechanism, a product handling mechanism, a heating mechanism, a product correction mechanism, and a material unloading and insulation platform mechanism. The hopper unpacking mechanism is located on both sides of the lifting and pushing mechanism, and is used to store and split stacked products into single pieces. The product handling mechanism is located at the end of the silo unloading mechanism and is used to transport single pieces of material from the silo unloading mechanism to the lifting and pushing mechanism. The lifting and pushing mechanism is located at one end of the heating mechanism and is used to push the received single piece of material into the heating mechanism for heating. The other end of the heating mechanism is provided with the feeding and heat preservation platform mechanism and the product correction mechanism, wherein the feeding and heat preservation platform mechanism is used to receive the product heated by the heating mechanism, and the product correction mechanism is used to correct the position of the product received by the feeding and heat preservation platform mechanism.

2. The storage-type loading and unloading heating furnace device according to claim 1, characterized in that, The hopper unloading mechanism includes a Y-axis lateral movement mechanism, a Z-axis lifting mechanism located at the output end of the Y-axis lateral movement mechanism, a hopper located above the Z-axis lifting mechanism, and unloading components located on both sides of the hopper; the hopper has multiple discharge positions; the unloading components are located on both sides of the discharge positions.

3. The storage-type loading and unloading heating furnace device according to claim 2, characterized in that, The Y-axis lateral movement mechanism includes a Y-axis linear module and a Y-axis slide rail; the Z-axis lifting mechanism includes a Z-axis lifting cylinder and a lifting plate disposed at the output end of the Z-axis lifting cylinder, and the lifting plate is also provided with a material sensor; the Z-axis lifting cylinder is disposed at the output end of the Y-axis linear module and is slidably connected to the Y-axis slide rail; The dismantling assembly includes a lifting cylinder, a dismantling cylinder disposed at the output end of the lifting cylinder, and a dismantling plate disposed at the output end of the dismantling cylinder.

4. The storage-type loading and unloading heating furnace device according to claim 1, characterized in that, The lifting and pushing mechanism includes: a Z-axis lifting linkage mechanism, an X-axis lateral pushing and traversing mechanism located at the output end of the Z-axis lifting linkage mechanism, and a Y-axis pushing and pushing mechanism located at the output end of the X-axis lateral pushing and traversing mechanism. The Z-axis lifting linkage mechanism includes a base plate, a sliding rail arranged side by side on the base plate, a sliding plate arranged on the sliding rail, a pushing cylinder arranged on the sliding plate, a connecting rod hinged to both ends of the sliding plate, a buffer limiting member arranged on the base plate and opposite to both ends of the sliding plate, and a fixed plate arranged on the base plate; the output end of the pushing cylinder is arranged on the fixed plate. The X-axis lateral pushing and traversing mechanism includes a fixed plate, several X-axis sliding guides arranged side by side on the fixed plate, a lead screw module, and several buffer limiting components placed at both ends of the fixed plate. The fixed plate is hinged to the end of the connecting rod; the Y-axis pushing mechanism is set on the output end of the screw module and is slidably connected to the X-axis sliding guide rail; the buffer limiting member II is arranged on both sides of the Y-axis pushing mechanism.

5. The storage-type loading and unloading heating furnace device according to claim 4, characterized in that, The Y-axis pushing mechanism includes a second Y-axis linear module, a pushing mechanism disposed at the output end of the second Y-axis linear module, and a receiving plate disposed at the end of the second Y-axis linear module and opposite to the pushing mechanism; the pushing mechanism includes a pushing cylinder and a push rod disposed at the output end of the pushing cylinder; the pushing cylinder is disposed at the output end of the second Y-axis linear module.

6. The storage-type loading and unloading heating furnace device according to claim 5, characterized in that, The side wall of the Y-axis linear module two is also provided with multiple photoelectric sensor switches distributed at intervals, and the corresponding pusher cylinder is also fixed with a sensor plate adapted to the photoelectric sensor switch; the buffer limiter one and buffer limiter two are both set as buffer rods.

7. The storage-type loading and unloading heating furnace device according to claim 1, characterized in that, The product handling mechanism includes an X-axis linear module two and a Z-axis lifting mechanism disposed at the output end of the X-axis linear module two; The Z-axis lifting mechanism includes a Z-axis linear module and a lifting assembly disposed at the output end of the Z-axis linear module. The lifting assembly includes a fixed plate, a lifting cylinder and a sliding guide rail disposed on the fixed plate, and a suction nozzle assembly disposed at the output end of the lifting cylinder and placed on the sliding guide rail.

8. The storage-type loading and unloading heating furnace device according to claim 1, characterized in that, The heating mechanism includes a heating box and a heating furnace disposed inside the heating box; the heating furnace includes: a foot base, a heat insulation pad disposed on the foot base, a plurality of heating components disposed side by side on the heat insulation pad, and a heat insulation plate disposed on the top of the heating components; The heating component has multiple storage spaces for placing the product to be heated; Each of the heating components includes multiple heating plates, heating rods passing through the heating plates, and thermocouples; Each of the heating plates includes a first heating plate, a second heating plate, and a third heating plate; The first heating plate and the second heating plate are provided with two receiving spaces formed by a first partition and two first guide strips; the second heating plate and the third heating plate are provided with two receiving spaces formed by a second partition and two second guide strips; the heat insulation plate is disposed on the third heating plate.

9. The storage-type loading and unloading heating furnace device according to claim 8, characterized in that, The first guide bar is arranged on both sides of the first heating plate, and the first partition bar is arranged in the middle of the first heating plate; the space between the first guide bar and the first partition bar is used to place the product to be heated. The second guide bar is arranged on both sides of the second heating plate, and the second partition bar is arranged in the middle of the second heating plate. The space between the second guide bar and the second partition bar is used to place the product to be heated.

10. The storage-type loading and unloading heating furnace device according to claim 1, characterized in that, The material feeding and heat preservation platform mechanism includes an X-axis drive mechanism, a Y-axis moving module disposed at the output end of the X-axis drive mechanism, a Z-axis drive module disposed at the output end of the Y-axis moving module, and a receiving plate disposed at the output end of the Z-axis drive module. The X-axis drive mechanism includes an X-axis motor, an X-axis lead screw located at the output end of the X-axis motor, a lead screw nut located on the X-axis lead screw, and X-axis sliding rails located on both sides of the X-axis lead screw. The Y-axis moving module is mounted on the X-axis sliding track and connected to the lead screw nut; The Y-axis moving module includes a fixed plate three, a Y-axis drive motor mounted on the fixed plate three, a Y-axis lead screw connected to the output end of the Y-axis drive motor, and a Y-axis lead screw nut mounted on the Y-axis lead screw; the fixed plate three is on the X-axis sliding track and connected to the lead screw nut. The Z-axis drive module includes a support plate three, a Z-axis cylinder mounted on the support plate three, a Z-axis sliding guide rail mounted on the vertical wall of the support plate three, a support frame mounted at the output end of the Z-axis cylinder and slidably connected to the Z-axis sliding guide rail, a connecting frame connected to the support frame, and a receiving plate mounted at the end of the connecting frame. The product calibration mechanism includes a product calibration cylinder and a product calibration plate disposed at the output end of the product calibration cylinder.

Images