Connector plastic seat CCD detection equipment

Abstract

The utility model discloses a CCD detection device for a connector plastic seat, which relates to the technical field of detection and comprises a detection box body. A driving assembly is arranged in the detection box body; the driving assembly comprises a transparent plate; the bottom of the transparent plate is fixedly installed on the rotating plate through a supporting rod. The rotating plate is mounted on an output shaft of the driving motor through a bearing; a cleaning structure, a detecting structure and a collecting device are sequentially arranged in the rotating direction of the transparent plate; when a product passes through the multiple cameras, the cameras are matched with the light supplementing plate to achieve the overall detection effect on the appearance, the size and the flatness of the product, after detection of the cameras is completed, detected information is transmitted into the controller, and the controller controls the electromagnetic valve. After product detection is completed, the products are conveyed to one side of the collecting device, the solenoid valve is controlled through the controller, the solenoid valve is used for controlling the gas spraying pipe, gas spraying or closing of the gas spraying pipe is achieved, and therefore different products are effectively collected in the corresponding collecting boxes.

Description

Technical Field

[0001] This utility model relates to the field of testing technology, specifically to a CCD testing device for connector plastic bases. Background Technology

[0002] Plastic connectors are an important component of connectors, usually made of plastic materials. They are used to fix and support the conductive parts of the connector, enabling them to be firmly connected to circuit boards or other devices. In many industries such as electronics, automobiles, and aerospace, the quality of plastic connectors directly affects the performance and reliability of the entire system. Even the smallest defect can lead to equipment failure, so the quality inspection standards for plastic connectors are becoming increasingly stringent.

[0003] Currently, the inspection of appearance defects and dimensional accuracy of plastic bases relies mainly on manual labor; however, manual inspection is slow, and long working hours can easily lead to fatigue of the inspectors, reducing inspection efficiency and making it difficult to meet the needs of large-scale production.

[0004] Traditional testing equipment inspects products on the production line by transferring them during transport. This means that the quality of the product can only be inspected on one side, which introduces the defect of the testing equipment moving around.

[0005] A search revealed Chinese Patent Publication No. CN202221670583.5, which discloses a multifunctional CCD image inspection device. The device includes: a chassis; feeding mechanisms located inside the chassis and on its left and right sides; a detection mechanism located inside the chassis and beside one of the feeding mechanisms; and a detection display mechanism located inside the chassis and beside both the detection mechanism and the other feeding mechanism. The detection mechanism includes: a first chassis; a mounting plate on the first chassis; two camera modules facing each other and acquiring real-time image information of passing conveyor belts on adjacent sides of the mounting plate; the conveyor belt is driven by the two feeding mechanisms and sequentially passes through one feeding mechanism, between the two camera modules, the detection display mechanism, and the other feeding mechanism; the detection display mechanism performs tension detection on the passing products and displays the processed detection results in real-time.

[0006] While the device in the aforementioned patent can perform double-sided inspection of a product, it cannot effectively observe the flatness and dimensions of the product. Therefore, it is necessary to use other auxiliary devices to achieve a comprehensive inspection effect. Furthermore, the device in the aforementioned patent cannot effectively separate the product during the transfer process after the inspection is completed, thus reducing the working efficiency of the equipment. Utility Model Content

[0007] The purpose of this invention is to provide a CCD inspection device for connector plastic bases. In this device, a vibrating feeding device automatically feeds products onto a transparent plate. A rotating plate drives the transparent plate to rotate, allowing the products to pass through multiple inspection structures in sequence. Multiple cameras in the inspection structures effectively inspect the appearance, flatness, and dimensions of the products. The multiple cameras transmit the inspection information to a controller, which controls the solenoid valves to separate qualified and unqualified products by blowing them into corresponding collection boxes through air jets. This solves the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A CCD inspection device for connector plastic bases includes an inspection housing; a drive assembly is mounted on a fixed plate inside the inspection housing; the drive assembly includes a transparent plate, which may be glass, and the bottom of the transparent plate is fixedly mounted to a rotating plate via a support rod; the rotating plate is mounted to the output shaft of a drive motor via a bearing; the drive motor is fixedly mounted on the bottom of the fixed plate; the drive motor enables the rotation of the transparent plate, thereby achieving effective transmission of the product on the transparent plate.

[0010] The transparent plate is equipped with a cleaning structure, a detection structure, and a collection device in sequence along its rotation direction; the cleaning structure effectively cleans dust from the transparent plate, ensuring that the camera does not obstruct the product during inspection and guaranteeing the quality of the inspection.

[0011] As a further technical solution of this utility model, the detection structure is provided with multiple cameras, including horizontally and vertically installed cameras; the cameras are fixedly installed to a moving plate via a horizontal plate; the side of the moving plate away from the camera is slidably installed with a third slide rail; the side of the third slide rail away from the moving plate is slidably installed with a fourth slide rail via a vertical plate; the movement between the moving plate and the third slide rail, and between the fourth slide rail and the vertical plate, are adjustable via locking nuts; by sliding the third slide rail horizontally along the fourth slide rail, the detection position of the camera or the distance between the camera and the edge of the transparent plate can be adjusted; by sliding the moving plate up and down along the third slide rail, the distance between the vertically installed camera and the transparent plate can be adjusted, or the height of the horizontally installed camera can be adjusted, thereby effectively ensuring the integrity of product inspection;

[0012] As a further technical solution of this utility model, a corresponding fill light plate is provided on the opposite side of the camera; wherein the fill light plate of the vertical camera is located at the bottom of the transparent plate; the fill light plate of the horizontal camera is located on the inner side of the transparent plate; through the cooperation between the transparent plate and the camera, the shadowed areas of the product are effectively exposed, thereby effectively ensuring the quality of the camera's product detection and avoiding errors.

[0013] As a further technical solution of this utility model, the collection device includes a top plate; the top plate is fixedly installed to the fixing plate by means of a pole and a bottom plate; a first collection box, a second collection box and a third collection box are arranged sequentially from the inside to the outside between the top plate and the bottom plate; during the testing process, when there are qualified and unqualified products, the corresponding collection boxes are used to achieve the effect of collecting different types of products, so as to avoid the products from being mixed again.

[0014] As a further technical solution of this utility model, the top plate is provided with a mounting plate corresponding to the first collection box, the second collection box, and the third collection box; the mounting plate is detachably installed on the top plate; a solenoid valve is fixedly installed at one end of the mounting plate; the solenoid valve is installed in conjunction with the jet pipe, and multiple jet pipes are provided, corresponding to the first collection box, the second collection box, and the third collection box; the camera transmits the detection results to the controller, and the solenoid valve is centrally controlled through the controller, thereby realizing the corresponding jet pipe to spray air, blowing the corresponding items into the corresponding collection boxes;

[0015] As a further technical solution of this utility model, a display is also provided inside the detection box; the display is electrically connected to the controller, and the controller is connected to the solenoid valve; the rear side of the detection box is open, and a vibrating feeding device is also provided on one side of the transparent plate; the vibrating feeding device is fixedly installed on the support base.

[0016] As a further technical solution of this utility model, the cleaning structure includes a first slide rail fixedly installed with a fixed plate; a second slide rail slidably installed on the first slide rail; a support plate slidably installed on one side of the second slide rail; a motor fixedly installed at the top of the end of the support plate away from the second slide rail; a grinding disc fixedly installed on the output shaft of the motor; the distance between the grinding disc and the transparent plate is adjustable; the support plate and the second slide rail, and the second slide rail and the first slide rail are detachably installed by locking nuts; by adjusting the position and distance of the grinding disc on the transparent plate, the quality of cleaning of the transparent plate by the grinding disc is effectively guaranteed.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] In use, this utility model uses a vibratory feeding device to automatically transfer products onto a transparent plate. The drive component drives the rotating plate to rotate, so that the transparent plate carries the products through multiple detection structures in sequence for automatic separation, thereby effectively ensuring the detection quality and efficiency of the detection equipment.

[0019] In this invention, when a product passes through multiple cameras in sequence, the multiple cameras, in conjunction with the supplementary lighting plate, achieve an overall detection effect on the product's appearance, size, and flatness. This avoids omissions during detection that could lead to errors in product classification, thus effectively ensuring the high efficiency of the detection equipment. After the cameras complete their detection, the detection information is transmitted to the controller. Through centralized processing by the controller, the controller controls the solenoid valve.

[0020] In this invention, after product testing is completed, the transparent plate is rotated to transfer the product to the collection device. The controller controls the solenoid valves corresponding to the first, second, and third collection boxes, which in turn control the jet pipes to spray or close them, thereby effectively collecting different products into their respective collection boxes. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0022] Figure 2 This utility model Figure 1 A schematic diagram of the rear structure.

[0023] Figure 3 This utility model Figure 2 Another perspective structural diagram.

[0024] Figure 4 This utility model Figure 2 Main view

[0025] Figure 5 This utility model Figure 3 A breakdown diagram.

[0026] Figure 6 This utility model Figure 5 Schematic diagram of the structural assembly on the middle fixed plate.

[0027] Figure 7 This utility model Figure 6 Another perspective structural diagram.

[0028] Figure 8 This utility model Figure 6 Another perspective structural diagram.

[0029] Figure 9 This utility model Figure 8 Side view.

[0030] Figure 10 This utility model Figure 9 A schematic diagram of the three-dimensional structure of the detection structure.

[0031] Figure 11 This utility model Figure 8 Enlarged view of the local structure at point A in the middle.

[0032] Figure 12 This is a utility model Figure 7 Another perspective structural diagram of the collection device.

[0033] In the diagram: 1-Detection box, 2-Support base, 3-Vibration feeding device, 4-Drive assembly, 40-Transparent plate, 41-Rotating plate, 42-Support rod, 43-Drive motor, 5-Cleaning structure, 50-First slide rail, 51-Second slide rail, 52-Motor, 53-Support plate, 54-Grinding disc, 6-Display, 7-Detection structure, 70-Camera, 71-Upright plate, 72-Filling plate, 73-Third slide rail, 74-Fourth slide rail, 75-Moving plate, 76-Locking nut, 8-Collection device, 80-Top plate, 81-First collection box, 82-Second collection box, 83-Third collection box, 84-Mounting plate, 85-Air jet pipe, 86-Solenoid valve, 9-Fixing plate. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figure 1-12 In this embodiment of the present invention, a CCD testing device for connector plastic base includes a testing housing 1; a driving assembly 4 is installed on a fixed plate 9 inside the testing housing 1; the driving assembly 4 includes a transparent plate 40; the bottom of the transparent plate 40 is fixedly installed to a rotating plate 41 via a support rod 42; the rotating plate 41 is installed to the output shaft of a drive motor 43 via a bearing; the drive motor 43 is fixedly installed at the bottom of the fixed plate 9.

[0036] The transparent plate 40 is provided with a cleaning structure 5, a detection structure 7 and a collection device 8 in sequence along the rotation direction;

[0037] The detection structure 7 is provided with multiple cameras, including horizontally and vertically mounted cameras 70. The cameras 70 are fixedly mounted to the moving plate 75 via a horizontal plate. The side of the moving plate 75 away from the cameras 70 is slidably mounted to the third slide rail 73. The side of the third slide rail 73 away from the moving plate 75 is slidably mounted to the fourth slide rail 74 via a vertical plate 71. The movement plate 75 and the third slide rail 73, and the fourth slide rail 74 and the vertical plate 71 are adjustable via locking nuts 76.

[0038] By adopting the above technical solution, during use, the product is automatically transferred to the transparent plate 40 through the vibration feeding device 3, and the rotating plate 41 is driven to rotate through the drive component 4, so that the transparent plate 40 carries the product through multiple detection structures 7 in sequence and then automatically separates it, thereby effectively ensuring the detection quality and efficiency of the detection equipment.

[0039] In this embodiment, the opposite sides of the camera 70 are provided with corresponding fill light plates 72; wherein the fill light plate 72 of the vertical camera 70 is located at the bottom of the transparent plate 40; and the fill light plate 72 of the horizontal camera 70 is located on the inner side of the transparent plate 40.

[0040] In this embodiment, the collection device 8 includes a top plate 80; the top plate 80 is fixedly installed to the fixing plate 9 by means of a pole and a bottom plate; a first collection box 81, a second collection box 82 and a third collection box 83 are arranged sequentially from the inside to the outside between the top plate 80 and the bottom plate.

[0041] Furthermore, the top plate 80 is provided with a mounting plate 84 corresponding to the first collection box 81, the second collection box 82, and the third collection box 83; the mounting plate 84 is detachably installed on the top plate 80; a solenoid valve 86 is fixedly installed on one end of the mounting plate 84; the solenoid valve 86 is installed in conjunction with the jet pipe 85, and multiple jet pipes 85 are provided, corresponding to the first collection box 81, the second collection box 82, and the third collection box 83;

[0042] By adopting the above technical solution, when the product passes through multiple cameras 70 in sequence, the multiple cameras 70 cooperate with the supplementary light plate 72 to achieve an overall detection effect on the appearance, size and flatness of the product, thereby avoiding omissions during detection and causing errors in product classification, thus effectively ensuring the efficiency of the detection equipment. After the camera 70 completes the detection, the detection information is transmitted to the controller. Through the centralized processing of the controller, the controller controls the solenoid valve 86.

[0043] Furthermore, the detection chamber 1 is also equipped with a display 6 inside; the display 6 is electrically connected to the controller, and the controller is connected to the solenoid valve; the rear side of the detection chamber 1 is open, and a vibrating feeding device 3 is also provided on one side of the transparent plate 40; the vibrating feeding device 3 is fixedly installed on the support base 2.

[0044] In this embodiment, the cleaning structure 5 includes a first slide rail 50 fixedly installed with the fixing plate 9; a second slide rail 51 is slidably installed on the first slide rail 50; a support plate 53 is slidably installed on one side of the second slide rail 51; a motor 52 is fixedly installed on the top of the end of the support plate 53 away from the second slide rail 51; a grinding disc 54 is fixedly installed on the output shaft of the motor 52; the distance between the grinding disc 54 and the transparent plate 40 is adjustable; the support plate 53 and the second slide rail 51, and the second slide rail 51 and the first slide rail 50 are detachably installed by locking nuts.

[0045] By adopting the above technical solution, after the product inspection is completed, the transparent plate 40 is rotated to transfer the product to the collection device 8. The controller controls the solenoid valves 86 corresponding to the first collection box 81, the second collection box 82 and the third collection box 83, so that the solenoid valves 86 can control the jet pipe 85 to spray or close the jet pipe 85, thereby effectively collecting different products in the corresponding collection boxes.

[0046] Furthermore, during prolonged testing, dust may accumulate on the transparent plate 40. This dust may obstruct the product during testing, necessitating effective cleaning of the transparent plate 40 surface. The cleaning position of the polishing disc 54 is adjusted by moving the second slide rail 51 back and forth along the first slide rail 50. The distance between the polishing disc 54 and the transparent plate 40 is effectively adjusted by the support plate 53 sliding up and down along the second slide rail 51, thereby ensuring the quality of cleaning of the transparent plate 40 by the polishing disc 54.

[0047] The working principle of this utility model is as follows: During use, the product is automatically transferred to the transparent plate 40 through the vibration feeding device 3, and the rotating plate 41 is driven to rotate through the drive component 4, so that the transparent plate 40 carries the product through multiple detection structures 7 in sequence and then automatically separates it, thereby effectively ensuring the detection quality and efficiency of the detection equipment.

[0048] As the product passes through multiple cameras 70 in sequence, the multiple cameras 70 cooperate with the supplementary lighting plate 72 to achieve an overall detection effect on the product's appearance, size, and flatness. This avoids omissions during detection, which could lead to errors in product classification, thus effectively ensuring the efficiency of the detection equipment. After the cameras 70 complete the detection, the detection information is transmitted to the controller. Through centralized processing by the controller, the controller controls the solenoid valve 86.

[0049] After the product inspection is completed, the transparent plate 40 is rotated to transfer the product to the collection device 8. The controller controls the solenoid valves 86 corresponding to the first collection box 81, the second collection box 82 and the third collection box 83, so that the solenoid valves 86 can control the jet pipe 85 to spray or close the jet pipe 85, thereby effectively collecting different products in the corresponding collection box.

[0050] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0051] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A CCD inspection device for connector plastic sockets, characterized in that: The system includes a detection housing (1); a drive assembly (4) is installed on a fixed plate (9) inside the detection housing (1); the drive assembly (4) includes a transparent plate (40); the bottom of the transparent plate (40) is fixedly installed to a rotating plate (41) via a support rod (42); the rotating plate (41) is installed to the output shaft of a drive motor (43) via a bearing; the drive motor (43) is fixedly installed at the bottom of the fixed plate (9); The transparent plate (40) is provided with a cleaning structure (5), a detection structure (7) and a collection device (8) in sequence in the direction of rotation. The detection structure (7) is provided with multiple cameras (70) installed horizontally and vertically. The cameras (70) are fixedly installed on the horizontal plate and the movable plate (75). The side of the movable plate (75) away from the camera (70) is slidably installed with the third slide rail (73). The side of the third slide rail (73) away from the movable plate (75) is slidably installed with the fourth slide rail (74) through the vertical plate (71). The movable plate (75) and the third slide rail (73) and the fourth slide rail (74) and the vertical plate (71) are adjustable by locking nuts (76).

2. The CCD testing equipment for connector plastic bases according to claim 1, characterized in that: The camera (70) is provided with a corresponding fill light plate (72) on the opposite side; wherein the fill light plate (72) of the vertical camera (70) is located at the bottom of the transparent plate (40); the fill light plate (72) of the horizontal camera (70) is located on the inner side of the transparent plate (40).

3. The CCD testing equipment for connector plastic bases according to claim 1, characterized in that: The collection device (8) includes a top plate (80); the top plate (80) is fixedly installed to the fixing plate (9) by means of a pole and a bottom plate; a first collection box (81), a second collection box (82) and a third collection box (83) are arranged sequentially from the inside to the outside between the top plate (80) and the bottom plate.

4. The CCD testing equipment for connector plastic bases according to claim 3, characterized in that: The top plate (80) is provided with a mounting plate (84) corresponding to the first collection box (81), the second collection box (82) and the third collection box (83); the mounting plate (84) is detachably installed on the top plate (80); a solenoid valve (86) is fixedly installed on one end of the mounting plate (84); the solenoid valve (86) is installed in conjunction with the jet pipe (85), and multiple jet pipes (85) are provided, corresponding to the first collection box (81), the second collection box (82) and the third collection box (83).

5. The CCD testing equipment for connector plastic bases according to claim 1, characterized in that: The detection box (1) is also equipped with a display (6); the display (6) is electrically connected to the controller, and the controller is connected to the solenoid valve; the rear side of the detection box (1) is open, and a vibration feeding device (3) is also provided on one side of the transparent plate (40); the vibration feeding device (3) is fixedly installed on the support base (2).

6. The CCD testing equipment for connector plastic bases according to claim 1, characterized in that: The cleaning structure (5) includes a first slide rail (50) fixedly installed on the fixed plate (9); a second slide rail (51) is slidably installed on the first slide rail (50); a support plate (53) is slidably installed on one side of the second slide rail (51); a motor (52) is fixedly installed on the top of the end of the support plate (53) away from the second slide rail (51); a grinding disc (54) is fixedly installed on the output shaft of the motor (52); the distance between the grinding disc (54) and the transparent plate (40) is adjustable; the support plate (53) and the second slide rail (51), and the second slide rail (51) and the first slide rail (50) are detachably installed by locking nuts.

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