Mica tape wrapping machine
By introducing a combination design of articulated frame, pressure roller and torsion spring into the wrapping machine, the problem of cable falling off during high-speed wrapping is solved, and the stability and continuity of the wrapping process are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN YISUO ELECTRICAL TECH CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-19
AI Technical Summary
Existing cable wrapping machines have a problem where the cable is prone to detaching from the cable take-up and take-up device during high-speed wrapping.
The system employs a support frame, cable winding and unwinding device, and wrapping device. Through a combination design of hinge frame, pressure roller, and torsion spring, the torsion force of the torsion spring is used to limit the relative sliding between the cable and the cable winding and unwinding device, thus preventing it from falling off.
It effectively prevents the cable from detaching from the winding device during high-speed winding, ensuring the stability and continuity of the winding process.
Smart Images
Figure CN224263850U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable wrapping technology, specifically to a mica tape wrapping machine. Background Technology
[0002] Mica tape wrapping machines are key equipment widely used in the manufacture of power cable insulation layers. Their technological development stems from the power industry's demand for efficient and precise processing of high-performance insulation materials. In early cable manufacturing, mica tape wrapping relied heavily on manual or semi-automatic machinery, resulting in problems such as low wrapping speed, uneven tension, and loose interlayer bonding. This easily led to mica tape misalignment, wrinkles, or air bubbles, severely affecting the insulation layer's high-temperature and voltage resistance. With the increasing demand for high-voltage cables, new energy equipment, and special cables, modern wrapping machines, through the integration of precision tension control systems, multi-axis cooperative motion algorithms, and real-time correction technology, have achieved constant tension and high-precision spiral wrapping of mica tape on the conductor surface. Simultaneously, combined with a temperature control module to optimize adhesive curing, this significantly improves the uniformity and reliability of the insulation layer. The technological evolution of this type of equipment reflects the transformation of cable manufacturing from labor-intensive to automated and intelligent processes, and it has become one of the core equipment for high-end cable production in new energy power generation, rail transportation, and aerospace fields.
[0003] The invention patent with application number CN202510170003.8 and publication number CN119724767A (hereinafter referred to as "Prior Art 1") discloses a cable wrapping machine for a wire harness production line, including a base. A first support block is fixedly connected to the upper end of the base. The outer ring of a first bearing is fixedly connected to the upper end of the first support block. A first disc is fixedly connected to the inner ring of the first bearing. Three first connecting blocks are slidably connected inside the first disc. A round rod is fixedly connected to one end of each of the three first connecting blocks. A cleaning mechanism is provided at one end of each of the three round rods. A limiting mechanism for supporting the cable is provided on the surface of the first connecting block. A winding mechanism for wrapping the cable is provided at the upper end of the base. A second support block is fixedly connected to the upper end of the base. The outer ring of a second bearing is fixedly connected to the upper end of the second support block. A second disc is fixedly connected to the inner ring of the second bearing. A fitting mechanism for fitting the three round rods to the surface of the cable is provided inside the second disc.
[0004] The specification of prior art 1 discloses a cable wrapping machine for a wire harness production line. In use, the cable is wrapped by a mica tape on a roller. However, in actual application, since the mica tape on the roller is used to wrap the cable, the cable on the roller is pulled during the high-speed rotation of the cable, making it easy for the entire roll of cable to be torn off the roller, which in turn makes it impossible to continue wrapping the cable. Summary of the Invention
[0005] This utility model provides a mica tape wrapping machine, which aims to solve the problem in the prior art that the cable is prone to detaching from the cable take-up and take-up device due to excessive rotation speed during the wrapping process.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A mica tape wrapping machine includes a support frame, a cable winding and unwinding device, and a wrapping device; the support frame is used to be installed on a plane; the cable winding and unwinding device is used to wind and unwind the cable body; the wrapping device is installed on the support frame and is used to wind the mica tape body and wrap the cable body passing through the wrapping device.
[0008] The support frame is hinged with a stabilizing component, which includes a hinge frame, a pressure roller, and a torsion spring. The hinge frame is hinged to the support frame, the pressure roller is rotatably mounted on the hinge frame, and the torsion spring is sleeved on the hinge frame. One end of the torsion spring is fixedly connected to the hinge frame, and the other end is fixedly connected to the support frame.
[0009] Furthermore, the cable winding and unwinding device includes a roller, a mounting frame, a tensioning structure, a winding reel, and a drive structure. The mounting frame is fixedly mounted on a support frame, and the roller is rotatably mounted on the mounting frame. The roller is used to wind the cable body. The tensioning structure is mounted on a support frame, and the cable body is used to pass through the tensioning structure and the wrapping device before being wound onto the winding reel. The drive structure is used to drive the roller and the winding reel to rotate synchronously.
[0010] Furthermore, the tensioning structure includes a mounting strip, a movable frame, and a tensioning wheel. The mounting strip is mounted on a support frame and has several mounting holes. The movable frame is detachably mounted on the mounting holes on the mounting strip. The tensioning wheel is rotatably mounted at the end of the movable frame. The cable body is used to pass around the tensioning wheel and connect to the winding reel.
[0011] Furthermore, the drive structure includes a first motor and a second motor, both of which are mounted on a support frame. The output shaft of the first motor is fixedly connected to the roller and is used to drive the roller to rotate. The output shaft of the second motor is fixedly connected to the take-up reel and is used to drive the take-up reel to rotate.
[0012] Furthermore, the hinge frame is hinged to the mounting frame via a pivot, and the torsion spring is sleeved on the pivot, with one end of the torsion spring connected to the hinge frame and the other end fixedly connected to the mounting frame.
[0013] Furthermore, the wrapping device includes a motor, a mounting base, and a turntable. The fixed end of the motor is mounted on a support frame. The mounting base is fixedly mounted on the support frame and located above the tensioning structure. The turntable is rotatably mounted on the mounting base. The motor is connected to the turntable through a rotating mechanism. The motor is used to drive the turntable to rotate on the mounting base. A mica tape winding drum is provided on the turntable for winding the mica tape body. A fixing frame is also provided on the turntable. A limiting cylinder is provided on the fixing frame. The limiting cylinder has openings at both ends and is used to pass through the fixing frame. The mica tape body is used to wrap the cable body after passing through the limiting cylinder. Both the fixing frame and the turntable are provided with clearance holes. The cable body is used to pass through the clearance holes and is fixed on the take-up reel.
[0014] Furthermore, the transmission mechanism includes a drive pulley, a mounting groove, and a belt. The drive pulley is fixedly mounted on the motor output shaft, the mounting groove is located on the side of the turntable, and the belt is sleeved inside the drive pulley and the mounting groove.
[0015] Furthermore, the tensioning structure also includes a movable panel and a telescopic structure. The movable panel is slidably mounted on the support frame, and the mounting strip is fixedly mounted on the movable panel. The telescopic structure is set on the support frame, and the end of the telescopic structure is fixedly connected to the movable panel. The telescopic structure is used to drive the movable panel to slide on the support frame.
[0016] Furthermore, the telescopic structure can be an electric telescopic structure, a pneumatic telescopic structure, or a hydraulic telescopic structure.
[0017] Furthermore, the hinge frame is equipped with a tie rod.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] This utility model mainly includes a support frame, a cable winding and unwinding device, and a wrapping device. In actual use, the mica tape body is first loaded onto the wrapping device, and then the cable body is installed on the cable winding and unwinding device. The end of the cable body is held to fix the mica tape body to the end of the cable body. Then, the cable winding and unwinding device and the wrapping device are started to complete the wrapping of the cable body. During this process, the operator needs to pull up the articulated frame, and then the torsion spring makes the articulated frame automatically reset. At this time, the pressure roller rotates with the articulated frame. Finally, the pressure roller presses on the cable winding and unwinding device. When the cable body is pulled, a sliding connection occurs between it and the pressure roller. At the same time, the pressure roller is subjected to the torsion spring, which can also limit the cable body, making it difficult for the cable body to fall off the cable winding and unwinding device. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 This is one of the structural schematic diagrams of this utility model.
[0022] Figure 2 This is the second structural schematic diagram of the present invention.
[0023] Figure 3 This utility model Figure 1 A magnified view of a portion of point A in the middle.
[0024] In the diagram, 101-support frame, 102-cable body, 103-mica tape body, 104-hinged frame, 105-pressure roller, 106-mounting seat, 107-roller, 108-mounting frame, 109-rewinding reel, 110-mounting strip, 111-moving frame, 112-tensioning wheel, 113-mounting hole, 114-first motor, 115-second motor, 116-rotating shaft, 117-motor, 118-turntable, 119-mica tape winding drum, 120-fixed frame, 121-limiting cylinder, 122-drive pulley, 123-belt, 124-moving panel, 125-telescopic structure, 126-pull rod. Detailed Implementation
[0025] The present invention will be further described below with reference to the embodiments. The described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative effort are all within the protection scope of the present invention.
[0026] Please see Figure 1-3 As shown, this embodiment discloses a mica tape wrapping machine, including a support frame 101, a cable winding and unwinding device, and a wrapping device; the support frame 101 is used to be installed on a plane; the cable winding and unwinding device is used to wind and unwind the cable body 102; the wrapping device is installed on the support frame 101, and is used to wind the mica tape body 103 and wrap the cable body 102 passing through the wrapping device.
[0027] The support frame 101 is hinged with a stabilizing component, which includes a hinge frame 104, a pressure roller 105, and a torsion spring. The hinge frame 104 is hinged to the support frame 101, the pressure roller 105 is rotatably mounted on the hinge frame 104, and the torsion spring is sleeved on the hinge frame 104. One end of the torsion spring is fixedly connected to the hinge frame 104, and the other end is fixedly connected to the support frame 101.
[0028] This utility model mainly includes a support frame 101, a cable winding and unwinding device, and a wrapping device. In actual use, the mica tape body 103 is first loaded onto the wrapping device, and then the cable body 102 is installed on the cable winding and unwinding device. The end of the cable body 102 is held by hand to fix the mica tape body 103 to the end of the cable body 102. Then, the cable winding and unwinding device and the wrapping device are started to complete the wrapping of the cable body 102. During this process, the operator needs to pull up the hinge frame 104, and then the torsion of the torsion spring causes the hinge frame 104 to automatically reset. At this time, the pressure roller 105 rotates with the hinge frame 104. Finally, the pressure roller 105 presses on the cable winding and unwinding device. When the cable body 102 is pulled, it slides with the pressure roller 105. At the same time, the pressure roller 105 is subjected to the torsion of the torsion spring, which can also limit the cable body 102, making it difficult for the cable body 102 to fall off the cable winding and unwinding device.
[0029] In some embodiments, the cable winding and unwinding device includes a roller 107, a mounting frame 108, a tensioning structure, a winding reel 109, and a driving structure. The mounting frame 108 is fixedly mounted on a support frame 101. The roller 107 is rotatably mounted on the mounting frame 108 and is used to wind the cable body 102. The tensioning structure is mounted on a support frame and is used to wind the cable body 102 onto the winding reel 109 after passing through the tensioning structure and the wrapping device. The driving structure is used to drive the roller 107 and the winding reel 109 to rotate synchronously.
[0030] In actual use, during the winding and unwinding of the cable body 102, the cable body 102 wound on the roller 107 is first pulled out, passes around the tensioning structure, and then enters the wrapping device. Then, the mica tape body 103 is fixed to the end of the cable body 102. Then, the cable body 102 is pulled to fix the cable body 102 to the winding reel 109. Finally, the cable body 102 on the roller 107 is wound onto the winding reel 109 by the rotation of the drive structure. During this process, the wrapping device rotates at high speed, thereby winding the mica tape onto the cable body 102 and completing the winding of the cable body 102.
[0031] In some embodiments, the tensioning structure includes a mounting strip 110, a movable frame 111, and a tensioning wheel 112. The mounting strip 110 is mounted on the support frame 101 and has a plurality of mounting holes 113. The movable frame 111 is detachably mounted on the mounting holes 113 on the mounting strip 110. The tensioning wheel 112 is rotatably mounted on the end of the movable frame 111. The cable body 102 is used to pass around the tensioning wheel 112 and connect to the winding reel 109.
[0032] In actual use, when tensioning the cable body 102, the mounting strip 110 needs to be installed on the support frame 101, and then the position of the movable frame 111 is adjusted on the mounting strip 110 until the tensioning wheel 112 tensions the cable body 102. Then the movable frame 111 is fixed on the mounting hole 113. There are several movable frames 111, and all of them are installed on the mounting strip 110 through the mounting hole 113.
[0033] In some embodiments, the drive structure includes a first motor 114 and a second motor 115. Both the first motor 114 and the second motor 115 are mounted on the support frame 101. The output shaft of the first motor 114 is fixedly connected to the roller 107 and is used to drive the roller 107 to rotate. The output shaft of the second motor 115 is fixedly connected to the take-up reel 109 and is used to drive the take-up reel 109 to rotate.
[0034] In actual use, the first motor 114 and the second motor 115 control the roller 107 and the winding reel 109 to rotate at the same speed, thereby realizing the winding and unwinding of the cable body 102.
[0035] In some embodiments, the hinge frame 104 is hinged to the mounting frame 108 via a pivot 116, and the torsion spring is sleeved on the pivot 116. One end of the torsion spring is connected to the hinge frame 104, and the other end is fixedly connected to the mounting frame 108.
[0036] In actual use, the purpose of setting the pivot 116 is to facilitate the installation of the torsion spring by the staff.
[0037] In some embodiments, the wrapping device includes a motor 117, a mounting base 106, and a turntable 118. The fixed end of the motor 117 is mounted on a support frame 101. The mounting base 106 is fixedly mounted on the support frame 101 and located above the tensioning structure. The turntable 118 is rotatably mounted on the mounting base 106. The motor 117 is connected to the turntable 118 via a rotating mechanism. The motor 117 drives the turntable 118 to rotate on the mounting base 106. A mica tape winding cylinder 119 is provided on the turntable 118. The mica tape winding drum is used to wind the mica tape body 103. A fixing frame 120 is also provided on the turntable 118. A limiting cylinder 121 is provided on the fixing frame 120. The limiting cylinder 121 has openings at both ends and is used to pass through the fixing frame 120. The mica tape body 103 is used to wrap the cable body 102 after passing through the limiting cylinder 121. Both the fixing frame 120 and the turntable 118 are provided with clearance holes. The cable body 102 is used to pass through the clearance holes and is fixed on the winding reel 109.
[0038] In actual use, after the motor 117 rotates, it drives the turntable 118 to rotate on the mounting base 106. After the turntable 118 rotates, it drives the fixing frame 120 and the mica tape winding drum to rotate synchronously. When the fixing frame 120 rotates, the mica tape body 103 passes through the limiting tube 121 and wraps around the cable body 102. There are several limiting tubes 121, and several limiting tubes 121 are arranged in a circumferential array on the fixing frame 120. The number and position of the limiting tubes 121 correspond to the mica tape winding drum. When wrapping the cable body 102, as the mounting base 106 rotates continuously, the mica tape body 103 is released from the mica tape winding drum and wrapped around the cable body 102 through the limiting tubes 121.
[0039] In some embodiments, the transmission mechanism includes a drive pulley 122, a mounting groove, and a belt 123. The drive pulley 122 is fixedly mounted on the output shaft of the motor 117, the mounting groove is provided on the side of the turntable 118, and the belt 123 is sleeved inside the drive pulley 122 and the mounting groove.
[0040] In actual use, after the motor 117 rotates, it drives the drive pulley 122 to rotate. After the drive pulley 122 rotates, it drives the turntable 118 to rotate on the mounting base 106 under the action of the friction of the belt 123, thereby achieving the purpose of the motor 117 rotating to drive the turntable 118 to rotate.
[0041] In some embodiments, the tensioning structure further includes a movable panel 124 and a telescopic structure 125. The movable panel 124 is slidably mounted on the support frame 101, and the mounting strip 110 is fixedly mounted on the movable panel 124. The telescopic structure 125 is disposed on the support frame 101, and the end of the telescopic structure 125 is fixedly connected to the movable panel 124. The telescopic structure 125 is used to drive the movable panel 124 to slide on the support frame 101.
[0042] In actual use, in order to further adjust the tension of the cable body 102, a telescopic structure 125 is set to push the movable panel 124 to slide on the support frame 101, so that the tensioning wheel 112 can better tension the cable body 102.
[0043] In some embodiments, the telescopic structure 125 is an electrically operated telescopic structure 125, a pneumatically operated telescopic structure 125, or a hydraulically operated telescopic structure 125.
[0044] As an optional implementation, in this embodiment, the telescopic component is an electric telescopic component, specifically an electric telescopic rod in the prior art. It should be noted that in this embodiment, the electric telescopic rod is prior art, and this embodiment does not involve any improvement to the structure of the electric telescopic rod. Controlling the extension of the electric telescopic rod is also prior art, and this embodiment does not involve any improvement to the control of the electric telescopic rod. All of these methods use existing technologies for controlling the electric telescopic rod, which will not be elaborated here.
[0045] In some embodiments, the hinge frame 104 is provided with a pull rod 126.
[0046] In actual use, the purpose of setting up the pull rod 126 is to facilitate the operation of the hinge frame 104 by the staff.
[0047] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0048] Furthermore, the terms “first,” “second,” “third,” and “fourth” are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as “first,” “second,” “third,” or “fourth” may explicitly or implicitly include at least one of those features.
[0049] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mica tape wrapping machine, characterized in that, include: A support frame (101) for mounting on a flat surface; A cable winding and unwinding device is used to wind and unwind the cable body (102); A wrapping device is mounted on a support frame (101) and is used to wind the mica tape body (103) and wrap the cable body (102) passing through the wrapping device. Among them, a stabilizing component is hinged on the support frame (101). The stabilizing component includes a hinge frame (104), a pressure roller (105), and a torsion spring. The hinge frame (104) is hinged on the support frame (101), the pressure roller (105) is rotatably mounted on the hinge frame (104), and the torsion spring is sleeved on the hinge frame (104). One end of the torsion spring is fixedly connected to the hinge frame (104), and the other end is fixedly connected to the support frame (101).
2. The mica tape wrapping machine according to claim 1, characterized in that: The cable winding and unwinding device includes a roller (107), a mounting frame (108), a tensioning structure, a winding reel (109), and a driving structure. The mounting frame (108) is fixedly mounted on a support frame (101). The roller (107) is rotatably mounted on the mounting frame (108) and is used to wind the cable body (102). The tensioning structure is mounted on the support frame. The cable body (102) is used to be wound onto the winding reel (109) after passing through the tensioning structure and the wrapping device. The driving structure is used to drive the roller (107) and the winding reel (109) to rotate synchronously.
3. A mica tape wrapping machine according to claim 2, characterized in that: The tensioning structure includes a mounting strip (110), a movable frame (111), and a tensioning wheel (112). The mounting strip (110) is mounted on the support frame (101), and the mounting strip (110) is provided with a plurality of mounting holes (113). The movable frame (111) is detachably mounted on the mounting holes (113) on the mounting strip (110). The tensioning wheel (112) is rotatably mounted on the end of the movable frame (111). The cable body (102) is used to pass around the tensioning wheel (112) and connect to the winding reel (109).
4. A mica tape wrapping machine according to claim 3, characterized in that: The drive structure includes a first motor (114) and a second motor (115). Both the first motor (114) and the second motor (115) are mounted on the support frame (101). The output shaft of the first motor (114) is fixedly connected to the roller (107) and is used to drive the roller (107) to rotate. The output shaft of the second motor (115) is fixedly connected to the take-up reel (109) and is used to drive the take-up reel (109) to rotate.
5. A mica tape wrapping machine according to claim 2, characterized in that: The hinge frame (104) is hinged to the mounting frame (108) via a pivot (116). The torsion spring is sleeved on the pivot (116), with one end of the torsion spring connected to the hinge frame (104) and the other end fixedly connected to the mounting frame (108).
6. A mica tape wrapping machine according to claim 2, characterized in that: The wrapping device includes a motor (117), a mounting base (106), and a turntable (118). The fixed end of the motor (117) is mounted on the support frame (101). The mounting base (106) is fixedly mounted on the support frame (101) and located above the tensioning structure. The turntable (118) is rotatably mounted on the mounting base (106). The motor (117) is connected to the turntable (118) through a rotating mechanism. The motor (117) is used to drive the turntable (118) to rotate on the mounting base (106). A mica tape winding cylinder (119) is provided on the turntable (118). The winding drum is used to wind the mica tape body (103). A fixing frame (120) is also provided on the turntable (118). A limiting cylinder (121) is provided on the fixing frame (120). The limiting cylinder (121) has openings at both ends. The limiting cylinder (121) is used to pass through the fixing frame (120). The mica tape body (103) is used to wrap the cable body (102) after passing through the limiting cylinder (121). Both the fixing frame (120) and the turntable (118) are provided with clearance holes. The cable body (102) is used to pass through the clearance holes and be fixed on the take-up reel (109).
7. A mica tape wrapping machine according to claim 6, characterized in that: The transmission mechanism includes a drive pulley (122), a mounting groove, and a belt (123). The drive pulley (122) is fixedly mounted on the output shaft of the motor (117). The mounting groove is located on the side of the turntable (118). The belt (123) is sleeved inside the drive pulley (122) and the mounting groove.
8. A mica tape wrapping machine according to claim 1, characterized in that: The tensioning structure also includes a movable panel (124) and a telescopic structure (125). The movable panel (124) is slidably mounted on the support frame (101), and the mounting strip (110) is fixedly mounted on the movable panel (124). The telescopic structure (125) is mounted on the support frame (101), and the end of the telescopic structure (125) is fixedly connected to the movable panel (124). The telescopic structure (125) is used to drive the movable panel (124) to slide on the support frame (101).
9. A mica tape wrapping machine according to claim 8, characterized in that: The telescopic structure (125) can be an electric telescopic structure (125), a pneumatic telescopic structure (125), or a hydraulic telescopic structure (125).
10. A mica tape wrapping machine according to claim 1, characterized in that: A tie rod (126) is provided on the hinge frame (104).