Sterilization and disinfection device for fresh bamboo juice production

Abstract

The utility model relates to a sterilization and disinfection device for fresh bamboo juice production, which belongs to the technical field of sterilization and disinfection devices and comprises a steam generation unit, an S-shaped dynamic sterilization channel, an ultraviolet disinfection unit, a filling unit, a cleaning unit and a blow-drying unit. The inner wall of the S-shaped dynamic sterilization channel is provided with a plurality of atomizing nozzles, the atomizing nozzles are communicated with a steam conveying pipe, the outlet end of the S-shaped dynamic sterilization channel is connected with the inlet end of the ultraviolet disinfection unit, and the ultraviolet disinfection unit is internally provided with an ultraviolet disinfection lamp. After canning, in order to prevent liquid drops dripping on the bottle from polluting, cleaning and blow-drying are carried out, and the product is a perfect product after leaving a factory.

Description

Technical Field

[0001] This utility model belongs to the technical field of sterilization and disinfection devices, specifically a sterilization and disinfection device for the production of fresh bamboo sap. Background Technology

[0002] Fresh bamboo sap, a traditional Chinese medicine preparation, has effects such as clearing heat and resolving phlegm, and is widely used in the pharmaceutical field. In the production process of fresh bamboo sap, sterilization and disinfection are essential steps to ensure product quality and safety. Only through effective sterilization and disinfection can any microorganisms that may be present be eliminated, preventing product deterioration during storage and use.

[0003] Meanwhile, there is a very small chance that fresh bamboo sap may drip outside the bottle during the filling process. Although the amount of dripping is negligible, from a health and product quality perspective, cleaning after capping is essential. This removes residual stains and prevents microbial growth. However, most fresh bamboo sap production equipment on the market currently focuses on production efficiency and filling accuracy, often neglecting the post-filling cleaning process. This fails to effectively remove residual bamboo sap from the product's surface, posing certain quality and hygiene risks. Therefore, there is an urgent need to develop fresh bamboo sap production equipment with comprehensive cleaning capabilities to ensure product quality and production hygiene standards. Utility Model Content

[0004] The purpose of this invention is to solve the problems mentioned in the background.

[0005] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0006] This utility model discloses a sterilization and disinfection device for the production of fresh bamboo sap, comprising a steam generation unit, an S-shaped dynamic sterilization channel, an ultraviolet disinfection unit, a filling unit, a cleaning unit, and a drying unit.

[0007] The steam generating unit is connected to the S-shaped dynamic sterilization channel via a steam delivery pipe. The inner wall of the S-shaped dynamic sterilization channel is provided with multiple atomizing nozzles, which are connected to the steam delivery pipe.

[0008] The outlet end of the S-shaped dynamic sterilization channel is connected to the inlet end of the ultraviolet disinfection unit, and the ultraviolet disinfection unit is equipped with an ultraviolet disinfection lamp.

[0009] The outlet end of the ultraviolet disinfection unit is connected to the filling unit. The filling unit includes a storage tank, an infusion pump, and a filling head. The storage tank is connected to the filling head through an infusion pipeline, and the infusion pump is installed on the infusion pipeline.

[0010] A conveyor belt is provided below the filling unit, and the conveyor belt passes through the cleaning unit and the drying unit in sequence;

[0011] The cleaning unit includes a cleaning fluid storage tank, a cleaning pump, and a cleaning nozzle. The cleaning fluid storage tank is connected to the cleaning nozzle through a cleaning pipe, and the cleaning pump is installed on the cleaning pipe.

[0012] The drying unit includes a hot air blower and a blower duct. The hot air blower is connected to an air outlet located above the conveyor belt via the blower duct.

[0013] Preferably, a condensate collection tank is provided at the bottom of the S-shaped dynamic sterilization channel. The condensate collection tank is connected to the water tank of the steam generating unit through a drain pipe, and a one-way valve is provided on the drain pipe.

[0014] Preferably, a pressure regulating valve and a temperature sensor are installed on the steam delivery pipe.

[0015] Preferably, the inner wall of the ultraviolet disinfection unit is provided with a reflector, which is made of mirror stainless steel.

[0016] Preferably, a ring-shaped ultraviolet disinfection lamp is provided on the outside of the filling head.

[0017] Preferably, the cleaning nozzles are fan-shaped nozzles and are evenly distributed above and below the conveyor belt.

[0018] Preferably, the air outlet has a flat structure and its length is adapted to the width of the conveyor belt.

[0019] Preferably, the surface of the conveyor belt is provided with anti-slip protrusions, which are made of silicone.

[0020] Preferably, the water tank of the steam generating unit is equipped with an electric heating element and a liquid level sensor.

[0021] Preferably, the device further includes a PLC controller, which is electrically connected to the steam generating unit, the ultraviolet disinfection unit, the filling unit, the cleaning unit, and the drying unit.

[0022] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0023] This utility model discloses a sterilization and disinfection device for the production of fresh bamboo sap. The design utilizes a steam generation unit to deliver steam to an S-shaped dynamic sterilization channel, which then sprays the steam through atomizing nozzles to sterilize the fresh bamboo sap bottles. The bottles are then subjected to ultraviolet disinfection lamps for further sterilization. The filling unit's filling head fills the fresh bamboo sap bottles with the sap. The machine then caps the bottles and performs a complete cleaning and drying process, resulting in a bottle of clean, prepared fresh bamboo sap beverage. The overall structure is simple, and it not only sterilizes before filling but also performs cleaning and drying after filling to prevent contamination from droplets, ensuring a perfect product upon leaving the factory. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of a sterilization and disinfection device for the production of fresh bamboo sap according to the present invention.

[0025] Figure 2 This is a schematic diagram of the structure of a sterilization and disinfection device for the production of fresh bamboo sap according to the present invention;

[0026] Figure 3 This is a schematic diagram of the cleaning unit of a sterilization and disinfection device for the production of fresh bamboo sap according to this utility model.

[0027] Explanation of the labels in the diagram:

[0028] 1. Steam generating unit; 11. Steam delivery pipe; 2. S-shaped dynamic sterilization channel; 21. Atomizing nozzle; 22. Condensate collection tank; 3. Ultraviolet disinfection unit; 31. Ultraviolet disinfection lamp; 4. Filling unit; 41. Storage tank; 42. Infusion pump; 43. Filling head; 5. Cleaning unit; 51. Cleaning solution storage tank; 52. Cleaning pump; 53. Cleaning nozzle; 6. Drying unit; 61. Hot air blower; 7. Conveyor belt; 8. PLC controller. Detailed Implementation

[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0030] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0031] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0032] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0033] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0034] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments. Example

[0035] See attached document Figure 1-3 This embodiment of a sterilization and disinfection device for fresh bamboo sap production includes a steam generating unit 1, an S-shaped dynamic sterilization channel 2, an ultraviolet disinfection unit 3, a filling unit 4, a cleaning unit 5, and a drying unit 6.

[0036] The steam generating unit 1 is connected to the S-shaped dynamic sterilization channel 2 through the steam delivery pipe 11. The inner wall of the S-shaped dynamic sterilization channel 2 is provided with a plurality of atomizing nozzles 21, and the atomizing nozzles 21 are connected to the steam delivery pipe 11.

[0037] The outlet end of the S-shaped dynamic sterilization channel 2 is connected to the inlet end of the ultraviolet disinfection unit 3, and the ultraviolet disinfection unit 3 is equipped with an ultraviolet disinfection lamp 31.

[0038] The outlet end of the ultraviolet disinfection unit 3 is connected to the filling unit 4. The filling unit 4 includes a storage tank 41, an infusion pump 42 and a filling head 43. The storage tank 41 is connected to the filling head 43 through an infusion pipeline, and the infusion pump 42 is installed on the infusion pipeline.

[0039] A conveyor belt 7 is provided below the filling unit 4, and the conveyor belt 7 passes through the cleaning unit 5 and the drying unit 6 in sequence.

[0040] The cleaning unit 5 includes a cleaning fluid storage tank 51, a cleaning pump 52, and a cleaning nozzle 53. The cleaning fluid storage tank 51 is connected to the cleaning nozzle 53 through a cleaning pipe 54, and the cleaning pump 52 is installed on the cleaning pipe 54.

[0041] The drying unit 6 includes a hot air blower 61 and a blowing duct 62. The hot air blower 61 is connected to the air outlet 63 located above the conveyor belt 7 through the blowing duct 62.

[0042] In this embodiment, the bottom of the S-shaped dynamic sterilization channel 2 is provided with a condensate collection tank 22. The condensate collection tank 22 is connected to the water tank of the steam generating unit 1 through a drain pipe, and a one-way valve is provided on the drain pipe.

[0043] In this embodiment, a pressure regulating valve and a temperature sensor are installed on the steam delivery pipe 11.

[0044] The inner wall of the ultraviolet disinfection unit 3 in this embodiment is provided with a reflector, which is made of mirror stainless steel.

[0045] In this embodiment, a ring-shaped ultraviolet disinfection lamp is provided on the outer side of the filling head 43.

[0046] In this embodiment, the cleaning nozzle 53 is a fan-shaped nozzle, and it is evenly distributed above and below the conveyor belt 7.

[0047] The air outlet in this embodiment has a flat structure and its length is adapted to the width of the conveyor belt 7.

[0048] The surface of the conveyor belt 7 in this embodiment is provided with anti-slip protrusions, which are made of silicone.

[0049] In this embodiment, the water tank 2 of the steam generating unit 1 is equipped with an electric heating tube and a liquid level sensor.

[0050] The device in this embodiment also includes a PLC controller 8, which is electrically connected to the steam generating unit 1, the ultraviolet disinfection unit 3, the filling unit 4, the cleaning unit 5, and the drying unit 6.

[0051] Working principle: The structure of this design uses a steam generating unit 1 to deliver steam to the S-shaped dynamic sterilization channel 2 via 11, and then sprays it out through the atomizing nozzle 21 to sterilize the fresh bamboo juice canned bottles. After that, the bottles are irradiated with ultraviolet disinfection lamps 31 for disinfection. The filling head of the filling unit 4 fills the fresh bamboo juice into the canned bottles. After that, the machine closes the cap and performs a cleaning and drying operation in one go. This results in a bottle of prepared and clean fresh bamboo juice beverage. The overall structure is simple. It not only sterilizes and disinfects before filling, but also cleans and dries the bottles after filling to prevent contamination from droplets falling on them, ensuring that the product is perfect when it leaves the factory.

[0052] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A sterilization and disinfection device for the production of fresh bamboo sap, comprising a steam generating unit (1), an S-shaped dynamic sterilization channel (2), an ultraviolet disinfection unit (3), a filling unit (4), a cleaning unit (5), and a drying unit (6), characterized in that: The steam generating unit (1) is connected to the S-type dynamic sterilization channel (2) through the steam delivery pipe (11). The inner wall of the S-type dynamic sterilization channel (2) is provided with a plurality of atomizing nozzles (21), and the atomizing nozzles (21) are connected to the steam delivery pipe (11). The outlet end of the S-shaped dynamic sterilization channel (2) is connected to the inlet end of the ultraviolet disinfection unit (3), and the ultraviolet disinfection unit (3) is equipped with an ultraviolet disinfection lamp (31). The outlet end of the ultraviolet disinfection unit (3) is connected to the filling unit (4). The filling unit (4) includes a storage tank (41), an infusion pump (42) and a filling head (43). The storage tank (41) is connected to the filling head (43) through an infusion pipeline. The infusion pump (42) is installed on the infusion pipeline. A conveyor belt (7) is provided below the filling unit (4), and the conveyor belt (7) passes through the cleaning unit (5) and the drying unit (6) in sequence. The cleaning unit (5) includes a cleaning fluid storage tank (51), a cleaning pump (52) and a cleaning nozzle (53). The cleaning fluid storage tank (51) is connected to the cleaning nozzle (53) through a cleaning pipe, and the cleaning pump (52) is installed on the cleaning pipe. The drying unit (6) includes a hot air blower (61) and a blower duct. The hot air blower (61) is connected to an air outlet located above the conveyor belt (7) via the blower duct.

2. The sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The bottom of the S-shaped dynamic sterilization channel (2) is provided with a condensate collection tank (22), which is connected to the water tank of the steam generating unit (1) through a drain pipe and is equipped with a one-way valve.

3. The sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The steam delivery pipe (11) is equipped with a pressure regulating valve and a temperature sensor.

4. The sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The inner wall of the ultraviolet disinfection unit (3) is provided with a reflector, which is made of mirror stainless steel.

5. The sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: A ring-shaped ultraviolet disinfection lamp is provided on the outside of the filling head (43).

6. The sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The cleaning nozzles (53) are fan-shaped nozzles and are evenly distributed above and below the conveyor belt (7).

7. The sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The air outlet has a flat structure and its length is adapted to the width of the conveyor belt (7).

8. The sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The surface of the conveyor belt (7) is provided with anti-slip protrusions, which are made of silicone.

9. A sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The steam generating unit (1) is equipped with an electric heating tube and a liquid level sensor inside its water tank.

10. A sterilization and disinfection device for fresh bamboo sap production according to claim 1, characterized in that: The device also includes a PLC controller (8), which is electrically connected to the steam generating unit (1), the ultraviolet disinfection unit (3), the filling unit (4), the cleaning unit (5), and the drying unit (6), respectively.

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