A dilution device for ink processing
By introducing a stirring component and a lifting component into the ink dilution device, the problems of insufficient mixing and wall adhesion are solved, enabling a rapid and thorough dilution process and ensuring ink quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- AN HUI HUAYI RIXIN TECH CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-22
AI Technical Summary
Existing ink dilution devices have a simple stirring structure, which leads to insufficient mixing of new ink and thinner, affecting the dilution speed and quality. In addition, the ink tends to stick to the inner wall of the dilution tank, affecting its use next time.
A dilution device including a stirring component and a lifting component was designed. The motor drives the rotating rod to rotate the spiral blades and the disc. The gears and the U-shaped frame scrape off the ink on the inner wall. The lifting component drives the stirring component to rise and fall for cleaning.
This process ensures thorough mixing of new ink and thinner, removes ink from the inner wall of the dilution tank, improves dilution speed and quality, and ensures that the ink used next time is not affected.
Smart Images

Figure CN224265736U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ink processing technology, and in particular to a dilution device for ink processing. Background Technology
[0002] Ink is an important material used in printing. It is used to represent patterns and text on a substrate through printing or inkjet printing. Ink contains main components and auxiliary components, which are uniformly mixed and repeatedly rolled to form a viscous colloidal fluid. It is composed of binders, pigments, fillers, additives and solvents, and is used in various printing applications such as books, packaging, building decoration and electronic circuit boards. With the increase in social demand, the variety and output of inks have also expanded and increased accordingly.
[0003] In existing technologies, ink production requires dilution processing by adding a special thinner to new ink to achieve a suitable viscosity for printing. However, existing ink dilution devices have a simple stirring structure, which cannot fully mix the new ink with the thinner. This not only affects the dilution speed but also the quality of the diluted ink. Furthermore, the ink's viscosity causes it to stick to the inner wall of the dilution tank, which in turn affects the next batch of diluted ink. Utility Model Content
[0004] The purpose of this invention is to solve the problems existing in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a dilution device for ink processing, comprising: a base plate and a sealing cover, wherein a dilution tank is fixedly installed on the other side of the top surface of the base plate, the sealing cover is located directly above the dilution tank, a vertical plate is fixedly installed on one side of the top surface of the base plate, a stirring assembly is provided on the top inner wall surface of the sealing cover, a lifting assembly is provided at the upper end of one side surface of the vertical plate, the stirring assembly includes a rotating rod, the rotating rod is mounted on the center of the top inner wall surface of the sealing cover via a bearing, a first motor is fixedly installed on the center of the top surface of the sealing cover, and the output end of the first motor movably penetrates the top surface of the sealing cover and is fixedly installed on the top surface of the rotating rod.
[0006] Furthermore, a spiral blade is fixedly installed on the outer wall surface of the rotating rod, a horizontal plate is fixedly installed on the bottom surface of the rotating rod, a disc is fixedly sleeved on the upper end of the outer wall surface of the rotating rod, an annular groove is formed on the inner wall surface of the sealing cover, the disc is movably fitted and locked inside the annular groove, and an internal toothed ring is fixedly installed on the upper end of the inner wall surface of the sealing cover, the internal toothed ring being located above the disc.
[0007] Furthermore, both ends of the top surface of the disk are fitted with rotating shafts through bearings, and gears are fixedly sleeved on the outer wall surfaces of the two rotating shafts. The two gear rings are located between the sealing cover and the disk, and the two gears mesh with the inner gear ring.
[0008] Furthermore, a U-shaped frame is fixedly installed through the outer wall surface of both rotating shafts. Both sides of the two U-shaped frames can be movably attached to the inner wall surface of the dilution tank. The bottom surfaces of the two U-shaped frames are rotatably installed at both ends of the top surface of the horizontal plate via a movable shaft. Multiple stirring plates are fixedly installed on both sides of the inner wall surface of the two U-shaped frames.
[0009] Furthermore, the lifting assembly includes a groove, which is formed at the upper end of one side surface of the upright plate. Threaded rods are mounted on the inner walls of the upper and lower sides of the groove via bearings. A second motor is fixedly mounted on the top surface of the upright plate, and the output end of the second motor movably penetrates the top surface of the upright plate and is fixedly mounted on the top surface of the threaded rod.
[0010] Furthermore, two vertical rods are fixedly installed on the inner wall surfaces of the upper and lower sides of the groove. The two vertical rods are located on both sides of the threaded rod. A movable plate is threadedly fitted onto the surface of the threaded rod. The two ends of the movable plate are correspondingly and movably fitted onto the outer wall surfaces of the two vertical rods. The sealing cover is fixedly installed on one end surface of the movable plate.
[0011] Furthermore, a dilution tank is fixedly installed on the other side of the top surface of the base plate, and a discharge pipe is connected through the bottom of the outer wall surface of the dilution tank. A control terminal is fixedly installed on one side surface of the vertical plate.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] This invention features a stirring assembly installed on the inner surface of the top of the sealing cap. A first motor drives a rotating rod to rotate, which in turn drives the spiral blades and disc to rotate. Two gears, in conjunction with an internal gear ring, cause two U-shaped frames to rotate around the rotating rod as the central axis, ensuring thorough mixing of the new ink and thinner. The rotation of the two U-shaped frames also scrapes off ink adhering to the inner surface of the dilution tank. A lifting assembly is installed on one side of the vertical plate. A second motor drives a threaded rod to rotate, which, in conjunction with two vertical rods, raises and lowers the movable plate and the sealing cap, thereby driving the entire stirring assembly and facilitating cleaning operations by staff. Attached Figure Description
[0014] Figure 1 A three-dimensional structural diagram of a dilution device for ink processing provided by this utility model;
[0015] Figure 2A schematic diagram of the structure of a stirring assembly for a dilution device used in ink processing, provided by this utility model;
[0016] Figure 3 This utility model provides a dilution device for ink processing. Figure 2 A schematic diagram of the cross-sectional structure;
[0017] Figure 4 A schematic diagram of the internal structure of a sealing cap for a dilution device used in ink processing, provided by this utility model;
[0018] Figure 5 This utility model provides a dilution device for ink processing. Figure 3 A schematic diagram of the structure of A in the middle.
[0019] Legend:
[0020] 1. Base plate; 2. Diluting tank; 3. Discharge pipe; 4. Vertical plate; 5. Control terminal; 6. Sealing cover; 7. Mixing assembly; 701. Rotating rod; 702. First motor; 703. Spiral blade; 704. Horizontal plate; 705. Annular groove; 706. Disc; 707. Internal gear ring; 708. Rotating shaft; 709. Gear; 710. U-shaped frame; 711. Mixing plate; 8. Lifting assembly; 801. Groove; 802. Threaded rod; 803. Second motor; 804. Vertical rod; 805. Movable plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This utility model provides a technical solution: a dilution device for ink processing, comprising: a base plate 1 and a sealing cover 6. A dilution tank 2 is fixedly installed on the other side of the top surface of the base plate 1. The sealing cover 6 is located directly above the dilution tank 2. A vertical plate 4 is fixedly installed on one side of the top surface of the base plate 1. A stirring assembly 7 is provided on the top inner wall surface of the sealing cover 6. A lifting assembly 8 is provided at the upper end of one side surface of the vertical plate 4. The stirring assembly 7 includes a rotating rod 701. The rotating rod 701 is installed at the center of the top inner wall surface of the sealing cover 6 through a bearing. A first motor 702 is fixedly installed at the center of the top surface of the sealing cover 6. The output end of the first motor 702 movably passes through the top surface of the sealing cover 6 and is fixedly installed on the top surface of the rotating rod 701.
[0023] Specifically: The first motor 702 plays the role of driving the rotating rod 701 to rotate.
[0024] In one embodiment, a spiral blade 703 is fixedly installed on the outer wall surface of the rotating rod 701, a horizontal plate 704 is fixedly installed on the bottom surface of the rotating rod 701, a disc 706 is fixedly sleeved on the upper end of the outer wall surface of the rotating rod 701, an annular groove 705 is formed on the inner wall surface of the sealing cover 6, the disc 706 is movably fitted and locked inside the annular groove 705, and an internal toothed ring 707 is fixedly installed on the upper end of the inner wall surface of the sealing cover 6, the internal toothed ring 707 is located above the disc 706.
[0025] Specifically, such as Figure 2 , 4 As shown in Figure 5, the spiral blade 703 serves to stir and agitate the ink by turning it upwards.
[0026] In one embodiment, two ends of the top surface of the disk 706 are mounted with rotating shafts 708 through bearings. Gears 709 are fixedly sleeved on the outer wall surfaces of the two rotating shafts 708. The two gears 709 are located between the sealing cover 6 and the disk 706, and the two gears 709 mesh with the internal gear ring 707.
[0027] Specifically, such as Figure 5 As shown: the disk 706 drives the two rotating shafts 708 to rotate around the rotating rod 701 as the central axis. At the same time, the two gears 709 mesh with the internal gear ring 707. When the two rotating shafts 708 rotate around the rotating rod 701 as the central axis, they will rotate on their own axis.
[0028] In one embodiment, a U-shaped frame 710 is fixedly installed through the outer wall surface of both rotating shafts 708. Both sides of the U-shaped frame 710 can be movably attached to the inner wall surface of the dilution tank 2. The bottom surfaces of the two U-shaped frames 710 are rotatably installed at both ends of the top surface of the horizontal plate 704 via a movable shaft. Multiple stirring plates 711 are fixedly installed on both sides of the inner wall surface of the two U-shaped frames 710.
[0029] Specifically, such as Figure 2 and 5 As shown: Both sides of the two U-shaped frames 710 can be movably attached to the inner wall surface of the dilution tank 2. When rotated, the ink adhering to the inner wall surface of the dilution tank 2 can be scraped off. The multiple stirring plates 711 play the role of stirring the ink around the spiral blades 703.
[0030] In one embodiment, the lifting assembly 8 includes a groove 801, which is formed at the upper end of one side surface of the upright plate 4. The upper and lower inner wall surfaces of the groove 801 are fitted with threaded rods 802 via bearings. A second motor 803 is fixedly installed on the top surface of the upright plate 4. The output end of the second motor 803 movably passes through the top surface of the upright plate 4 and is fixedly installed on the top surface of the threaded rod 802.
[0031] Specifically, such as Figure 1 As shown: The second motor 803 is a forward and reverse rotating motor, which drives the threaded rod 802 to rotate forward and reverse.
[0032] In one embodiment, two vertical rods 804 are fixedly installed on the inner wall surfaces of the upper and lower sides of the groove 801. The two vertical rods 804 are located on both sides of the threaded rod 802. A movable plate 805 is threadedly sleeved on the surface of the threaded rod 802. The two ends of the movable plate 805 are correspondingly and movably fitted onto the outer wall surfaces of the two vertical rods 804. The sealing cover 6 is fixedly installed on one end surface of the movable plate 805.
[0033] Specifically, such as Figure 1 As shown: the threaded rod 802 serves to drive the movable plate 805 to move up and down on the surfaces of the two vertical rods 804.
[0034] In one embodiment, a dilution tank 2 is fixedly installed on the other side of the top surface of the base plate 1, and a discharge pipe 3 is connected through the bottom of the outer wall surface of the dilution tank 2. A control terminal 5 is fixedly installed on one side surface of the upright plate 4.
[0035] Specifically, such as Figure 1 As shown: The discharge pipe 3 is equipped with an electrically controlled valve and a control terminal 5 for control switch. The control terminal 5 controls the operation of the first motor 702 and the second motor 803.
[0036] Working principle:
[0037] When diluting new ink using this ink dilution device for ink processing, new squid thinner is added to the inside of the dilution tank 2 beforehand. Then, the second motor 803 is operated through the control terminal 5. The operation of the second motor 803 drives the threaded rod 802 to rotate. The rotation of the threaded rod 802 drives the movable plate 805 to move on the surface of the two vertical rods 804. The movement of the movable plate 805 drives the sealing cover 6 to move downward. The movement of the sealing cover 6 drives the stirring assembly 7 to move downward. When the movable plate 805 moves to the bottom, the sealing cover 6 is simultaneously opened inside the dilution tank 2.
[0038] At this time, the first motor 702 is activated via the control terminal 5. The first motor 702 drives the rotating rod 701 to rotate. The rotation of the rotating rod 701 drives the spiral blade 703, the horizontal plate 704, and the disc 706 to rotate. The rotation of the spiral blade 703 causes the new ink and diluent to flip upwards. The rotation of the disc 706 drives the two rotating shafts 708 to rotate around the rotating rod 701 as the central axis. The rotation of the two rotating shafts 708 drives the two loop frames 710 to rotate around the rotating rod 701 as the central axis. At the same time, the two gears 709 and the internal gear ring 707... The two shafts 708 mesh with each other, and rotate around the rotating rod 701 as the central axis while simultaneously rotating on their own axis. The rotation of the two shafts 708 drives the rotation of the two loop frames 710, and the rotation of the two loop frames 710 drives the rotation of multiple stirring plates 711. Thus, the two loop frames 710 rotate on their own axis while rotating around the rotating rod 701 as the central axis. Both sides of the two loop frames 710 can be in contact with the inner wall surface of the dilution tank 2. When the two loop frames 710 rotate, they can scrape off the new ink adhering to the inner wall surface of the dilution tank 2.
[0039] After the new ink and diluent are fully mixed, the valve inside the discharge pipe 3 is opened through the control terminal 5 to discharge the ink. After the discharge is completed, the second motor 803 is reversed through the control terminal 5, so that the entire stirring assembly 7 is removed from the inside of the dilution tank 2. Then the spiral blades 703, the two U-shaped frames 710 and the multiple stirring plates 711 can be cleaned to avoid affecting the next ink dilution.
[0040] With the cooperation of the above structures, the spiral blade 703 flips upward to stir the ink, while the two U-shaped frames 710 cooperate with multiple stirring plates 711 to stir the ink around the spiral blade 703, so that the new ink and thinner can be fully mixed. The two U-shaped frames 710 can also scrape off the ink adhering to the inner wall surface of the dilution tank 2 to prevent it from affecting the use of the next dilution of ink.
[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A dilution apparatus for ink processing, characterized in that, include: A base plate (1) and a sealing cover (6) are provided. A dilution tank (2) is fixedly installed on the other side of the top surface of the base plate (1). The sealing cover (6) is located directly above the dilution tank (2). A vertical plate (4) is fixedly installed on one side of the top surface of the base plate (1). A stirring assembly (7) is provided on the top inner wall surface of the sealing cover (6). A lifting assembly (8) is provided on the upper end of one side surface of the vertical plate (4). The stirring assembly (7) includes a rotating rod (701), which is mounted on the center of the top inner wall surface of the sealing cover (6) via a bearing. A first motor (702) is fixedly mounted on the center of the top surface of the sealing cover (6). The output end of the first motor (702) movably passes through the top surface of the sealing cover (6) and is fixedly mounted on the top surface of the rotating rod (701). A spiral blade (703) is fixedly mounted on the outer wall surface of the rotating rod (701). A horizontal plate (704) is fixedly mounted on the bottom surface of the rotating rod (701). A disc (706) is fixedly sleeved on the upper end of the outer wall surface of the rotating rod (701). A rotating shaft (708) is mounted through the top surface of the disc (706) via a bearing at both ends. A U-shaped frame (710) is fixedly mounted through the outer wall surface of both rotating shafts (708). Multiple stirring plates (711) are fixedly mounted on the inner wall surfaces of both sides of the two U-shaped frames (710).
2. The dilution device for ink processing according to claim 1, characterized in that: The inner wall surface of the sealing cover (6) is provided with an annular groove (705), and the disc (706) is movably fitted and locked inside the annular groove (705). An internal toothed ring (707) is fixedly installed at the upper end of the inner wall surface of the sealing cover (6), and the internal toothed ring (707) is located above the disc (706).
3. A dilution device for ink processing according to claim 2, characterized in that: Gears (709) are fixedly fitted on the outer wall surfaces of both shafts (708). Both gears (709) are located between the sealing cover (6) and the disc (706). Both gears (709) mesh with the internal gear ring (707).
4. A dilution apparatus for ink processing according to claim 3, characterized in that: Both sides of the two spiral frames (710) can be movably attached to the inner wall surface of the dilution tank (2), and the bottom surfaces of the two spiral frames (710) are rotatably mounted at both ends of the top surface of the horizontal plate (704) via a movable shaft.
5. A dilution apparatus for ink processing according to claim 1, characterized in that: The lifting assembly (8) includes a groove (801), which is opened on the upper end of one side surface of the upright plate (4). The inner wall surfaces of the upper and lower sides of the groove (801) are fitted with threaded rods (802) through bearings. A second motor (803) is fixedly installed on the top surface of the upright plate (4). The output end of the second motor (803) movably penetrates the top surface of the upright plate (4) and is fixedly installed on the top surface of the threaded rod (802).
6. A dilution apparatus for ink processing according to claim 5, characterized in that: Two vertical rods (804) are fixedly installed on the inner wall surfaces of the upper and lower sides of the groove (801). The two vertical rods (804) are located on both sides of the threaded rod (802). A movable plate (805) is threadedly fitted on the surface of the threaded rod (802). The two ends of the movable plate (805) are correspondingly and movably fitted onto the outer wall surfaces of the two vertical rods (804). The sealing cover (6) is fixedly installed on one end surface of the movable plate (805).
7. A dilution apparatus for ink processing according to claim 1, characterized in that: The bottom of the outer wall surface of the dilution tank (2) is connected to a discharge pipe (3), and a control terminal (5) is fixed on one side surface of the vertical plate (4).