A layering pressing and rapid cooling device for black barley biscuits

Abstract

This invention provides a layering pressing and rapid cooling device for black barley biscuits, belonging to the technical field of biscuit pressing devices. It includes a main body, a support base, a conveyor belt mounted on top of the support base, a control box fixedly mounted on one side of the support base, and two spraying components fixedly mounted on top of the support base; a pressing mechanism is also located on top of the support base. This invention, through the synergistic action of the spraying components, pressing components, transmission components, and flipping components, can precisely control the addition of raw materials to each layer of the black barley biscuit, flexibly adjust the height of the pressing rollers to adapt to different dough characteristics, achieve stable flipping and precise alignment of multi-layer dough, effectively improve the uniformity of biscuit layering and forming quality, and significantly reduce equipment costs and failure rates by replacing complex devices with a simple and reliable mechanical transmission structure. The temperature control box regulates the pressing temperature in real time, maximizing the preservation of the nutritional components of the black barley.

Description

Technical Field

[0001] This utility model belongs to the technical field of biscuit pressing devices, specifically relating to a layer pressing and rapid cooling device for black barley biscuits. Background Technology

[0002] A biscuit pressing device is a piece of equipment used to process prepared biscuit dough into biscuit blanks with specific shapes and thicknesses. It usually consists of a power system, a transmission device, a pressing mechanism, and a forming mold. The power system provides power, which drives the pressing mechanism through the transmission device. Under the action of the pressing mechanism and the forming mold, the dough is pressed into the required shape and thickness. Common types of biscuit pressing devices include stamping type, roller stamping type, and roller cutting type, to meet the production needs of different types of biscuits.

[0003] In the food processing industry, black barley biscuits are highly favored due to their rich dietary fiber, trace elements and other nutrients. Most existing biscuit pressing equipment is designed for ordinary single-layer biscuits and is difficult to effectively achieve layer pressing of barley biscuits. Some equipment with layer pressing function has problems such as complex structure and high equipment purchase cost. Enterprises need to invest a lot of money in equipment purchase and maintenance. In addition, the pressing components of traditional equipment have poor flexibility and mostly use fixed pressing molds or simple adjustment methods, which are difficult to adapt to the high fiber characteristics of black barley dough. This can easily lead to insufficient pressing or over-pressing, which seriously affects the quality and taste of biscuit forming. Utility Model Content

[0004] The purpose of this invention is to provide a layering pressing and rapid cooling device for black barley biscuits, aiming to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A layering pressing and rapid cooling device for black barley biscuits, comprising:

[0007] The main structure includes a support base, a conveyor belt disposed on the top of the support base, a control box fixedly installed on one side of the support base, and two spraying assemblies fixedly installed on the top of the support base;

[0008] The pressing mechanism is disposed on the top of the support base and includes a pressing component fixedly installed on the top of the support base, a transmission component disposed on the inner side of the support base, a flipping component disposed on the output end of the transmission component, and a temperature control box fixedly installed on the top of the pressing component for controlling the material temperature. The transmission component is used to drive the flipping component to flip.

[0009] As a preferred embodiment of the present invention, the spraying assembly includes a bearing plate fixedly installed on the top of the support base, a spray nozzle fixedly installed on the bottom of the bearing plate, and a storage box fixedly installed on the top of the bearing plate, with a conveying pipe provided between the spray nozzle and the storage box.

[0010] As a preferred embodiment of this utility model, the pressing assembly includes two pillars fixedly installed on the top of the support base, and mounting seats fixedly installed on the inner sides of the two pillars. The pillars are symmetrically distributed on the top of both sides of the support base, and the mounting seats are fixedly connected to the two pillars respectively. Limiting grooves are formed on the inner side of the pillars.

[0011] As a preferred embodiment of this utility model, the pressing assembly further includes a servo motor fixedly mounted on the top of the mounting base, a drive gear fixedly connected to the output end of the servo motor via a coupling, a transmission shaft fixedly mounted on the top of the mounting base via a bearing seat, and a driven gear fixedly sleeved on the outer surface of the transmission shaft, wherein the driven gear meshes with the drive gear.

[0012] As a preferred embodiment of this utility model, the pressing assembly further includes a first bevel gear fixedly sleeved at both ends of the transmission shaft, a second bevel gear meshing at a right angle with the first bevel gear, a threaded rod fixedly connected to the inner surface of the second bevel gear, an adjusting block threadedly connected to the threaded rod, and a pressing roller rotatably connected to the two adjusting blocks respectively via a rotating shaft. The adjusting block slides in contact with the limiting groove opened on the inner side of the mounting base.

[0013] As a preferred embodiment of this utility model, the transmission assembly includes a cylinder fixedly installed on the inner wall of the conveyor belt, a transmission plate fixedly connected to the output end of the cylinder, a sliding groove formed on the inner walls of both sides of the support base, two sliding rods fixedly connected to both sides of the transmission plate, positioning plates symmetrically arranged at both ends of the inner side of the sliding rods, and a number of adjusting rods symmetrically distributed between the two positioning plates, wherein the two sliding rods slide back and forth along the sliding groove.

[0014] As a preferred embodiment of this utility model, the flipping assembly includes two rotating parts that are rotatably connected to the support base via bearings, a flipping rod that is fixedly connected to the rotating parts coaxially, and a flipping plate that is fixedly connected to the inner surface of the two flipping rods respectively. The rotating parts engage with the sliding rod.

[0015] As a preferred embodiment of this utility model, the rotating component includes a rotating disc rotatably connected to the support base, two anti-rotation blocks fixedly installed on both sides of the rotating disc, and a number of toothed blocks fixedly installed on the side of the rotating disc, wherein the toothed blocks are evenly distributed between the two anti-rotation blocks.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: through the synergistic action of the spraying component, pressing component, transmission component and flipping component, the addition of raw materials for each layer of black barley biscuits can be precisely controlled, the height of the pressing roller can be flexibly adjusted to adapt to different dough characteristics, and the stable flipping and precise alignment of multi-layer dough can be achieved, effectively improving the uniformity of biscuit layering and forming quality. The simple and reliable mechanical transmission structure replaces complex devices, greatly reducing equipment costs and failure rates. The temperature control box regulates the pressing temperature in real time, maximizing the preservation of the nutritional components of black barley and ensuring stable product quality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0020] Figure 3 This is a cross-sectional schematic diagram of the pressing component of this utility model;

[0021] Figure 4 This is a cross-sectional schematic diagram of the pressing mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the flipping component structure of this utility model.

[0023] Figure 6 For the present utility model Figure 4 Enlarged view of the structure at point B in the middle.

[0024] In the diagram: 100, main structure; 101, support base; 102, conveyor belt; 103, control box; 104, spraying assembly; 104a, bearing plate; 104b, spraying nozzle; 104c, storage bin; 200, pressing mechanism; 201, pressing assembly; 201a, support column; 201b, mounting base; 201c, servo motor; 201d, drive gear; 201e, transmission shaft; 201f, driven gear; 201g, first bevel gear; 201h, second bevel gear. Wheel; 201i, threaded rod; 201j, adjusting block; 201k, pressing roller; 202, transmission assembly; 202a, cylinder; 202b, transmission plate; 202c, sliding groove; 202d, sliding rod; 202e, positioning plate; 202f, adjusting rod; 203, flipping assembly; 203a, rotating part; 203a-1, flipping disc; 203a-2, anti-rotation block; 203a-3, toothed block; 203b, flipping rod; 203c, flipping plate; 204, temperature control box. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0028] Example 1

[0029] Reference Figure 1-6 This is the first embodiment of the present invention, which provides a layering pressing and rapid cooling device for black barley biscuits, comprising:

[0030] The main structure 100 includes a support base 101, a conveyor belt 102 disposed on the top of the support base 101, a control box 103 fixedly installed on one side of the support base 101, and two spraying assemblies 104 fixedly installed on the top of the support base 101.

[0031] The pressing mechanism 200 is located on the top of the support base 101 and includes a pressing component 201 fixedly installed on the top of the support base 101, a transmission component 202 located inside the support base 101, a flipping component 203 located at the output end of the transmission component 202, and a temperature control box 204 fixedly installed on the top of the pressing component 201 for controlling the material temperature. The transmission component 202 is used to drive the flipping component 203 to flip.

[0032] It should be noted that the control box 103 is used to regulate the entire device, the spraying assembly 104 is used to spray atomized edible oil or other required substances onto the biscuit material, and the temperature control box 204 is used to control the temperature during the production process.

[0033] Specifically, the spraying assembly 104 includes a support plate 104a fixedly installed on the top of the support base 101, a spray nozzle 104b fixedly installed on the bottom of the support plate 104a, and a storage box 104c fixedly installed on the top of the support plate 104a. A conveying pipe is provided between the spray nozzle 104b and the storage box 104c.

[0034] Furthermore, the pressing assembly 201 includes two pillars 201a fixedly installed on the top of the support base 101, and mounting seats 201b fixedly installed on the inner side of the two pillars 201a. The pillars 201a are symmetrically distributed on the top of both sides of the support base 101, and the mounting seats 201b are fixedly connected to the two pillars 201a respectively. Limiting grooves are formed on the inner side of the pillars 201a.

[0035] Furthermore, the pressing assembly 201 also includes a servo motor 201c fixedly mounted on the top of the mounting base 201b, a drive gear 201d fixedly connected to the output end of the servo motor 201c via a coupling, a transmission shaft 201e fixedly mounted on the top of the mounting base 201b via a bearing seat, and a driven gear 201f fixedly sleeved on the outer surface of the transmission shaft 201e, wherein the driven gear 201f meshes with the drive gear 201d.

[0036] Preferably, the pressing assembly 201 further includes a first bevel gear 201g fixedly sleeved at both ends of the transmission shaft 201e, a second bevel gear 201h meshing at a right angle with the first bevel gear 201g, a threaded rod 201i fixedly connected to the inner surface of the second bevel gear 201h, an adjusting block 201j threadedly connected to the threaded rod 201i, and a pressing roller 201k rotatably connected to the two adjusting blocks 201j respectively via a rotating shaft. The adjusting block 201j slides in contact with the limiting groove opened on the inner side of the mounting base 201b.

[0037] It should be noted that the threaded rod 201i is rotatably connected to the support column 201a, and the adjusting block 201j is provided with guide blocks on both sides for limiting sliding. When the threaded rod 201i rotates, it drives the adjusting block 201j, which is threaded to it, to slide along the limiting slide groove opened on the inner side of the mounting base 201b. The transmission shaft 201e transmits the power output by the servo motor 201c to the threaded rod 201i located on both sides. Through the synchronous rotation of the threaded rods 201i on both sides, the adjusting blocks 201j on both sides are driven to rise and fall synchronously, so that the pressing roller 201k rises and falls horizontally.

[0038] Specifically, the transmission assembly 202 includes a cylinder 202a fixedly installed on the inner wall of the conveyor belt 102, a transmission plate 202b fixedly connected to the output end of the cylinder 202a, a sliding groove 202c opened on the inner walls of both sides of the support base 101, two sliding rods 202d fixedly connected to both sides of the transmission plate 202b respectively, positioning plates 202e symmetrically arranged at both ends of the inner side of the sliding rods 202d, and a number of adjusting rods 202f symmetrically distributed between the two positioning plates 202e. The two sliding rods 202d slide back and forth along the sliding groove 202c.

[0039] Furthermore, the flipping assembly 203 includes two rotating parts 203a that are rotatably connected to the support base 101 via bearings, a flipping rod 203b that is coaxially fixedly connected to the rotating parts 203a, and a flipping plate 203c that is fixedly connected to the inner surface of the two flipping rods 203b respectively. The rotating parts 203a are engaged with the sliding rod 202d.

[0040] It should be noted that the flipping rod 203b is designed in a Z-shape to facilitate receiving materials from the conveyor belt 102, and the flip plate 203c is provided with rollers on the side near the cylinder 202a that are in the same direction as the conveyor belt 102 to assist in receiving materials.

[0041] Preferably, the rotating component 203a includes a rotating disc 203a-1 rotatably connected to the support base 101, two anti-rotation blocks 203a-2 fixedly installed on both sides of the rotating disc 203a-1, and a number of toothed blocks 203a-3 fixedly installed on the side of the rotating disc 203a-1, with the toothed blocks 203a-3 evenly distributed between the two anti-rotation blocks 203a-2.

[0042] It should be noted that the number of anti-rotation blocks 203a-2 is the same as the number of adjusting rods 202f, and several anti-rotation blocks 203a-2 and adjusting rods 202f mesh in pairs.

[0043] In operation, the conveyor belt 102 is started, and it carries the material through the pressing roller 201k to complete the first layer of pressing. The material continues to move forward with the conveyor belt 102 onto the flip plate 203c. At this time, the spraying assembly 104 sprays oil or material onto the subsequent material. Then, the cylinder 202a is started, and the output end of the cylinder 202a pushes the transmission plate 202b, which is fixedly connected to it, to move forward. This, in turn, drives the sliding rods 202d, which are fixedly connected to it on both sides, to move forward along the sliding groove 202c. The sliding begins with the positioning plate 202e contacting the anti-rotation block 203a-2. Since the contact surface is horizontal, the rotating part 203a does not rotate. As the transmission plate 202b continues to move, the adjusting rod 202f briefly meshes with the toothed block 203a-3, causing the rotating part 203a to rotate. This rotation of the rotating part 203a causes the flipping rod 203b to rotate clockwise around its axis, which in turn causes the flipping plate 203c to rotate around its axis. After the rotating part 203a rotates 180 degrees, it is positioned on the other side of the rotating part 203a. The anti-rotation block 203a-2 on the side will slide into contact with the positioning plate 202e located at the other end. At this time, the rotating part 203a will not rotate. The flip plate 203c and the material on it will flip over and fall onto the material after being sprayed with oil or material by the spraying component 104. At this time, the servo motor 201c is started. The rotation of the servo motor 201c drives the drive gear 201d fixedly connected to its output end to rotate, which in turn drives the driven gear 201f meshing with the drive gear 201d to rotate. Then, through the transmission shaft 201e, the threaded rods 201i on both sides are driven to rotate, adjusting the height of the pressing roller 201k. At this time, the conveyor belt 102 transports in the opposite direction, carrying the overlapping material to pass through the pressing roller 201k again for secondary pressing. Then, it passes through the spraying component 104 on the other side for spraying with oil or material again. To perform more pressing, the above process is repeated. Through the above steps, the layer pressing of black barley biscuits is achieved. During the pressing process, the temperature control box 204 controls the temperature within a suitable range.

[0044] In summary, the pressing component 201 converts rotary motion into linear motion through the servo motor 201c and the threaded rod 201i, driving the adjusting block 201j to slide within the limiting groove, thereby achieving stepless height adjustment of the pressing roller 201k. This allows for quick adaptation to black barley dough of different thicknesses, enabling layered pressing of the dough and effectively reducing manufacturing costs. The transmission component 202 and the flipping component 203 drive the transmission plate 202b through the cylinder 202a, causing the sliding rod 202d to reciprocate within the sliding groove 202c. By utilizing the toothed block 203a-3 of the rotating component 203a to mesh with the sliding rod 202d, the flipping plate 203c is stably flipped, effectively improving the flipping accuracy.

[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A layering pressing and rapid cooling device for black barley biscuits, characterized in that: include, The main structure (100) includes a support base (101), a conveyor belt (102) disposed on the top of the support base (101), a control box (103) fixedly installed on one side of the support base (101), and two spraying assemblies (104) fixedly installed on the top of the support base (101). A pressing mechanism (200) is disposed on the top of the support base (101) and includes a pressing component (201) fixedly installed on the top of the support base (101), a transmission component (202) disposed on the inner side of the support base (101), a flipping component (203) disposed at the output end of the transmission component (202), and a temperature control box (204) fixedly installed on the top of the pressing component (201) for controlling the material temperature. The transmission component (202) is used to drive the flipping component (203) to flip.

2. The layering pressing and rapid cooling device for black barley biscuits according to claim 1, characterized in that: The spraying assembly (104) includes a support plate (104a) fixedly installed on the top of the support base (101), a spray nozzle (104b) fixedly installed on the bottom of the support plate (104a), and a storage tank (104c) fixedly installed on the top of the support plate (104a). A conveying pipe is provided between the spray nozzle (104b) and the storage tank (104c).

3. The layering pressing and rapid cooling device for black barley biscuits according to claim 2, characterized in that: The pressing assembly (201) includes two pillars (201a) fixedly installed on the top of the support base (101), and mounting seats (201b) fixedly installed on the inner side of the two pillars (201a). The pillars (201a) are symmetrically distributed on the top of both sides of the support base (101). The mounting seats (201b) are fixedly connected to the two pillars (201a) respectively. Limiting grooves are formed on the inner side of the pillars (201a).

4. The layering pressing and rapid cooling device for black barley biscuits according to claim 3, characterized in that: The pressing assembly (201) further includes a servo motor (201c) fixedly mounted on the top of the mounting base (201b), a drive gear (201d) fixedly connected to the output end of the servo motor (201c) via a coupling, a transmission shaft (201e) fixedly mounted on the top of the mounting base (201b) via a bearing seat, and a driven gear (201f) fixedly sleeved on the outer surface of the transmission shaft (201e), wherein the driven gear (201f) meshes with the drive gear (201d).

5. The layering pressing and rapid cooling device for black barley biscuits according to claim 4, characterized in that: The pressing assembly (201) further includes a first bevel gear (201g) fixedly sleeved at both ends of the transmission shaft (201e), a second bevel gear (201h) meshing at a right angle with the first bevel gear (201g), a threaded rod (201i) fixedly connected to the inner surface of the second bevel gear (201h), an adjusting block (201j) threadedly connected to the threaded rod (201i), and a pressing roller (201k) rotatably connected to the two adjusting blocks (201j) respectively via a rotating shaft. The adjusting block (201j) slides in contact with the limiting groove opened on the inner side of the mounting base (201b).

6. The layering pressing and rapid cooling device for black barley biscuits according to claim 5, characterized in that: The transmission assembly (202) includes a cylinder (202a) fixedly installed on the inner wall of the conveyor belt (102), a transmission plate (202b) fixedly connected to the output end of the cylinder (202a), a sliding groove (202c) opened on the inner walls of both sides of the support base (101), two sliding rods (202d) fixedly connected to both sides of the transmission plate (202b), positioning plates (202e) symmetrically arranged at both ends of the inner side of the sliding rods (202d), and a number of adjusting rods (202f) symmetrically distributed between the two positioning plates (202e). The two sliding rods (202d) slide back and forth along the sliding groove (202c).

7. The layering pressing and rapid cooling device for black barley biscuits according to claim 6, characterized in that: The flipping assembly (203) includes two rotating parts (203a) that are rotatably connected to the support base (101) via bearings, a flipping rod (203b) that is coaxially fixedly connected to the rotating parts (203a), and a flip plate (203c) that is fixedly connected to the inner surface of the two flipping rods (203b). The rotating parts (203a) are engaged with the sliding rod (202d).

8. The layering pressing and rapid cooling device for black barley biscuits according to claim 7, characterized in that: The rotating component (203a) includes a rotating disc (203a-1) rotatably connected to the support base (101), two anti-rotation blocks (203a-2) fixedly installed on both sides of the rotating disc (203a-1), and a number of toothed blocks (203a-3) fixedly installed on the side of the rotating disc (203a-1). The toothed blocks (203a-3) are evenly distributed between the two anti-rotation blocks (203a-2).

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