A condensation and separation device for gas detection
By combining the design of gas collection, condensation, turbulence and drainage mechanisms, the problems of poor condensation effect and liquid spraying in the condensation separation device for gas detection are solved, achieving more efficient gas separation and reducing liquid loss, thereby improving the accuracy and stability of detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU ZHEYI TESTING TECH CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-05-26
AI Technical Summary
In existing gas detection condensation and separation devices, the condensation effect of mixed gas is poor and the condensed liquid is easily carried out, affecting the detection accuracy and stability.
The design employs a combination of gas collection mechanism, condensation mechanism, turbulence mechanism, and drainage mechanism. A fan drives a turbulence plate to stir the gas to ensure uniform temperature. Combined with the structure of the guide plate and the drainage pipe, the condensation efficiency is improved and the loss of condensate is reduced.
It improves the efficiency of gas condensation and separation, reduces the possibility of condensed liquid being carried out, and enhances the accuracy and stability of detection.
Smart Images

Figure CN224270208U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gas detection, and in particular to a condensation and separation device for gas detection. Background Technology
[0002] Gas detection is an important technical means with an irreplaceable role in many fields. Its core purpose is to ensure safety, maintain health, promote production optimization, and protect the ecological environment by analyzing the composition, concentration, and characteristics of gases. It is an indispensable technical link in modern society.
[0003] The working principle of condensation separation is based on the phase change characteristics of substances. That is, by lowering the gas temperature or increasing the gas pressure, the component with a higher boiling point reaches a saturated state, changing from a gaseous state to a liquid (or solid) state, thereby separating it from the gaseous component with a lower boiling point. Its core is to utilize the difference in the correlation between the saturated vapor pressure and temperature of different substances to achieve selective phase change separation.
[0004] In gas detection, condensation separation is a key pretreatment technology. Its core function is to reduce the temperature of the gas, causing specific components (especially easily condensable volatile organic compounds, moisture or other high-boiling-point components) to change from a gaseous state to a liquid state and be separated, thereby improving the accuracy, stability and sensitivity of the detection.
[0005] Existing gas detection condensation separation devices mostly inject mixed gas into a cooling device, and condensation is achieved by setting the temperature inside the cooling device. However, since the flow direction of the gas in the condenser remains unchanged, the condensation effect is poor, and when the separated gas is discharged, there is a possibility that the condensed liquid may be sprayed out along with it.
[0006] To this end, we propose a device that can improve the condensation and separation effect of mixed gases and reduce the possibility of condensed liquid being ejected. Utility Model Content
[0007] In view of the problems existing in the prior art, this utility model is proposed.
[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a condensation separation device for gas detection, comprising: a gas collecting mechanism including an air inlet, an air outlet disposed on the air inlet, and a condensation cylinder disposed within the air inlet; a condensation mechanism including a guide section disposed within the air inlet, a guide section disposed within the air inlet, and a discharge section disposed within the air inlet; and a turbulence mechanism including a drive section disposed within the air inlet and a turbulence section disposed within the air inlet; air is introduced into the air inlet, and the drive section drives the turbulence section to agitate the air, thereby uniformly heating the air; the guide section and the guide section are configured in cooperation to reduce the loss of condensate.
[0009] As a preferred embodiment of the gas detection condensation separation device of this utility model, the air inlet includes an air inlet cylinder and an air inlet pipe fixedly disposed on the side wall of the air inlet cylinder and communicating with its interior, wherein the longitudinal section of the air inlet pipe is an inverted "L" shape.
[0010] In a preferred embodiment of the gas detection condensation separation device of this utility model, the gas outlet section includes a gas outlet cylinder fixedly disposed on the side wall of the gas inlet cylinder and communicating with its interior, and a gas pump disposed on the gas outlet cylinder.
[0011] In a preferred embodiment of the gas detection condensation separation device of this utility model, the condenser cylinder is fixedly disposed on the inner wall of the air inlet cylinder, the condenser cylinder is connected to the external refrigerant, and the lower end of the air inlet pipe is located above the condenser cylinder.
[0012] In a preferred embodiment of the gas detection condensation separation device of this utility model, the flow guiding part includes a flow guiding plate fixedly disposed inside the air inlet cylinder, a flow guiding hole disposed through the middle of the flow guiding plate, the flow guiding plate being funnel-shaped, and the flow guiding plate being located below the condensation cylinder.
[0013] In a preferred embodiment of the gas detection condensation separation device of this utility model, the guiding part includes a guiding cavity disposed inside the air inlet cylinder and a guiding pipe disposed inside the guiding cavity.
[0014] In a preferred embodiment of the gas detection condensation separation device of this utility model, the flow-guiding cavity is located below the flow guide plate, and the upper end of the flow-guiding pipe is connected to the interior of the condensation cylinder through the flow guide hole.
[0015] As a preferred embodiment of the gas detection condensation separation device of this utility model, the exhaust section includes an exhaust cavity disposed inside the air inlet cylinder, an exhaust pipe fixedly disposed on the side wall of the exhaust cavity and communicating with its interior, a control pump fixedly disposed on the exhaust pipe, and the lower end of the guide pipe passing through the exhaust cavity and communicating with its interior.
[0016] In a preferred embodiment of the gas detection condensation separation device of this utility model, the driving unit includes two fixed plates fixedly disposed inside the air inlet pipe, and a fan rotatably disposed between the two fixed plates.
[0017] In a preferred embodiment of the gas detection condensation separation device of this utility model, the turbulence section includes a rotating rod that passes through and is rotatably disposed on the fixed plate, a plurality of turbulence plates that are fixedly disposed on the outer wall of the rotating rod, and the fan shaft is coaxially and fixedly connected to the rotating rod.
[0018] The beneficial effects of this utility model are as follows: This gas detection condensation separation device uses a gas injection inlet pipe, and a fan drives the rotating rod and turbulence plate to rotate, thereby making the air temperature distribution in the condensation cylinder more uniform and improving the efficiency and effect of mixed gas condensation separation; through the funnel-shaped setting of the guide plate and the bending setting of the drainage pipe, the condensed liquid enters the drainage chamber through the guide plate and drainage pipe and is discharged, reducing the possibility of condensate being carried out during exhaust. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is a top view of the overall structure of this utility model.
[0021] Figure 2 This is a top-section view of the internal structure of the air intake cylinder in this utility model.
[0022] Figure 3 This is a cross-sectional front view of the internal structure of the air intake cylinder in this utility model.
[0023] Figure 4 This is a top-section view of the internal structure of the condenser cylinder in this utility model.
[0024] Figure 5 This is a cross-sectional front view of the internal structure of the condenser cylinder in this utility model. Detailed Implementation
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0028] Example 1, referring to Figures 1 to 5 This embodiment provides a condensation separation device for gas detection, which facilitates improved condensation separation efficiency and reduces the possibility of condensate being carried out.
[0029] Specifically, the gas collection mechanism 1 includes an air inlet 11, which includes an air inlet cylinder 111 and an air inlet pipe 112 fixedly disposed on the side wall of the air inlet cylinder 111 and communicating with its interior. The longitudinal section of the air inlet pipe 112 is an inverted "L" shape. It should be noted that the air inlet cylinder 111 is used to inject the mixed gas to be separated.
[0030] An air outlet 12 is provided on the air inlet 11. The air outlet 12 includes an air outlet 122 which is fixedly disposed on the side wall of the air inlet 111 and communicates with its interior, and an air pump 121 disposed on the air outlet 122. It should be noted that the air outlet 122 is used to discharge gas.
[0031] A condenser cylinder 13 is installed inside the air intake section 11. The condenser cylinder 13 is fixedly installed on the inner side wall of the air intake cylinder 111. The condenser cylinder 13 is connected to the external refrigerant. The lower end of the air intake pipe 112 is located above the condenser cylinder 13. It should be noted that the condenser cylinder 13 is equipped with a temperature control system to regulate the temperature inside the condenser cylinder 13, so as to facilitate temperature regulation for condensation and separation.
[0032] A condensing mechanism 2 is provided inside the air intake cylinder 111. The condensing mechanism 2 includes a guide section 21 provided inside the air intake section 11. The guide section 21 includes a guide plate 211 fixedly provided inside the air intake cylinder 111 and a guide hole 212 provided through the middle of the guide plate 211. The guide plate 211 is funnel-shaped and is located below the condensing cylinder 13. It should be noted that the funnel shape of the guide plate 211 facilitates the downward flow of the condensed liquid.
[0033] An air intake section 11 is provided with a flow guide section 22, which includes a flow guide cavity 221 disposed inside the air intake cylinder 111 and a flow guide pipe 222 disposed inside the flow guide cavity 221. The flow guide cavity 221 is located below the guide plate 211, and the upper end of the flow guide pipe 222 communicates with the interior of the condenser cylinder 13 through a flow guide hole 212. It should be noted that the flow guide pipe 222 is designed to be curved to reduce the possibility of condensed liquid being carried out.
[0034] An exhaust section 23 is provided inside the air intake section 11. The exhaust section 23 includes an exhaust cavity 231 disposed inside the air intake cylinder 111, an exhaust pipe 233 fixedly disposed on the side wall of the exhaust cavity 231 and communicating with its interior, a control pump 232 fixedly disposed on the exhaust pipe 233, and a guide pipe 222 whose lower end passes through the exhaust cavity 231 and communicates with its interior.
[0035] The air intake cylinder 111 is provided with a turbulence mechanism 3. The turbulence mechanism 3 includes a drive unit 31 provided in the air intake section 11. The drive unit 31 includes two fixed plates 311 fixedly provided in the air intake pipe 112 and a fan 312 rotatably provided between the two fixed plates 311.
[0036] It should be noted that the air intake 11 is provided with a turbulence section 32, which includes a rotating rod 321 that passes through and is rotatably mounted on the fixed plate 311, and several turbulence plates 322 that are fixedly mounted on the outer wall of the rotating rod 321. The rotating shaft of the fan 312 is coaxially and fixedly connected to the rotating rod 321.
[0037] In actual use, the control pump 232 is first turned off, and the gas in the air inlet cylinder 111 is evacuated by the air pump 121. Then, the mixed gas is injected into the air inlet pipe 112. The continuous injection of airflow in the air inlet pipe 112 drives the fan 312 to rotate, thereby rotating the rotating rod 321 and the turbulence plate 322. This makes the air temperature distribution in the condenser cylinder 13 more uniform and improves the efficiency of condensation and separation of the mixed gas. Due to the funnel-shaped setting of the guide plate 211 and the curved setting of the guide pipe 222, the condensed liquid enters the exhaust chamber 231 and is discharged through the guide plate 211 and the guide pipe 222, reducing the possibility of condensate being carried out during exhaust.
[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to the implementation of the present invention) may be omitted.
[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A condensation and separation device for gas detection, characterized in that: include, The gas collection mechanism (1) includes an air inlet (11), an air outlet (12) disposed on the air inlet (11), and a condenser (13) disposed inside the air inlet (11); The condensation mechanism (2) includes a guide section (21) disposed in the air intake section (11), a drainage section (22) disposed in the air intake section (11), and a discharge section (23) disposed in the air intake section (11); The turbulence mechanism (3) includes a drive unit (31) disposed in the air intake (11) and a turbulence unit (32) disposed in the air intake (11); The air intake section (11) intakes air, and the drive section (31) drives the turbulence section (32) to stir the air and even out the air temperature. The guide section (21) and the diversion section (22) are arranged in cooperation to reduce the amount of condensate loss.
2. The condensation and separation device for gas detection as described in claim 1, characterized in that: The air intake (11) includes an air intake cylinder (111) and an air intake pipe (112) fixedly disposed on the side wall of the air intake cylinder (111) and communicating with its interior. The longitudinal section of the air intake pipe (112) is an inverted "L" shape.
3. The condensation and separation device for gas detection as described in claim 2, characterized in that: The air outlet (12) includes an air outlet (122) fixedly disposed on the side wall of the air inlet (111) and communicating with its interior, and an air pump (121) disposed on the air outlet (122).
4. The condensation and separation device for gas detection as described in claim 2, characterized in that: The condenser cylinder (13) is fixedly installed on the inner wall of the air inlet cylinder (111). The condenser cylinder (13) is connected to the external refrigerant. The lower end of the air inlet pipe (112) is located above the condenser cylinder (13).
5. The condensation and separation device for gas detection as described in claim 2, characterized in that: The flow guide (21) includes a flow guide plate (211) fixedly disposed inside the air inlet cylinder (111) and a flow guide hole (212) disposed through the middle of the flow guide plate (211). The flow guide plate (211) is funnel-shaped and located below the condenser cylinder (13).
6. The condensation and separation device for gas detection as described in claim 5, characterized in that: The drainage section (22) includes a drainage cavity (221) disposed inside the air inlet cylinder (111) and a drainage pipe (222) disposed inside the drainage cavity (221).
7. The condensation and separation device for gas detection as described in claim 6, characterized in that: The drainage cavity (221) is located below the guide plate (211), and the upper end of the drainage pipe (222) is connected to the interior of the condenser cylinder (13) through the guide hole (212).
8. The condensation and separation device for gas detection as described in claim 6, characterized in that: The drainage section (23) includes a drainage cavity (231) disposed inside the air inlet cylinder (111), a drainage pipe (233) fixedly disposed on the side wall of the drainage cavity (231) and communicating with its interior, a control pump (232) fixedly disposed on the drainage pipe (233), and the lower end of the drainage pipe (222) is disposed through the drainage cavity (231) and communicating with its interior.
9. The condensation and separation device for gas detection as described in claim 2, characterized in that: The drive unit (31) includes two fixed plates (311) fixedly disposed inside the air intake pipe (112) and a fan (312) rotatably disposed between the two fixed plates (311).
10. The condensation and separation device for gas detection as described in claim 9, characterized in that: The turbulence section (32) includes a rotating rod (321) that passes through and rotatably disposed on the fixed plate (311), and a plurality of turbulence plates (322) fixedly disposed on the outer wall of the rotating rod (321). The rotating shaft of the fan (312) is coaxially fixedly connected to the rotating rod (321).