A raw material mixing device for pesticide production
By introducing a combination structure of rotating pipe, stirring pipe, movable pipe and scraper into the pesticide mixing equipment, combined with water spray cleaning, the problem of raw material adhesion is solved, the mixing effect and cleaning convenience are improved, and maintenance costs are reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING HUAZHOU PHARMA
- Filing Date
- 2025-04-29
- Publication Date
- 2026-05-26
Smart Images
Figure CN224271011U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mixing equipment technology, and in particular relates to a raw material mixing equipment for pesticide production. Background Technology
[0002] In pesticide production, mixing equipment is required, which is a device used to uniformly mix solid or liquid pesticide raw materials (such as powders, granules, solvents, adjuvants, etc.).
[0003] Existing pesticide mixing equipment is a vertical mixer, which only uses agitator pins to mix pesticides during the mixing process. The mixing method is simple, the mixing effect is poor, and the mixed pesticides are not easy to clean up, making it impractical.
[0004] The existing patent (application number: CN202021877771.6) discloses a raw material mixing device for pesticide production. The device uses a mixing cylinder that rotates clockwise and sways left and right, combined with a mixing pin that rotates counterclockwise, to mix pesticides more thoroughly. During cleaning, water is added to the mixing cylinder, and the mixing steps are repeated to achieve a thorough cleaning of the inner wall of the mixing cylinder. The mixing device has multiple mixing methods, good mixing effect, and is easy to clean, making it highly practical.
[0005] Existing patents have provided solutions to the above problems. However, in the actual process of raw material mixing, raw materials inevitably adhere to the inner wall of the mixing tank, which not only causes raw material loss and reduces the mixing rate, affecting the quality stability of pesticide products, but also makes it difficult to clean the residual raw materials, increasing the difficulty and cost of equipment maintenance. Therefore, improvements are needed. To this end, a raw material mixing device for pesticide production is proposed. Utility Model Content
[0006] The purpose of this invention is to provide a raw material mixing device for pesticide production, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: a raw material mixing device for pesticide production, comprising a mixing chamber, an inlet pipe disposed above the mixing chamber, a rotary joint fixedly connected to the bottom end of the inlet pipe, a rotating pipe rotatably disposed in the middle of the mixing chamber, the top end of the rotating pipe being fixedly connected to the rotating end of the rotary joint, uniformly distributed and symmetrical stirring pipes fixedly installed on the side of the rotating pipe, each stirring pipe containing a spring, each stirring pipe having a movable pipe slidably disposed at its end, the two ends of the springs being fixedly installed to the stirring pipe and the movable pipe respectively, a scraper being fixedly connected to the end of the movable pipe, the scraper being hollow, and uniformly distributed water outlet holes being opened on the side of the scraper near the inner wall of the mixing chamber, and a driving component for driving the rotating pipe, stirring pipe, movable pipe and scraper to rotate being disposed at the top of the mixing chamber.
[0008] As a further description of the above solution: by setting up a mixing tank, liquid inlet pipe, rotary joint, rotating pipe, stirring pipe, spring, movable pipe, scraper, water outlet, and the coordinated operation of the driving components, the raw materials are fully mixed through efficient stirring, while the raw materials adhering to the inner wall of the mixing tank are scraped off in time, effectively avoiding raw material residue loss and improving the raw material mixing rate. At the same time, the scraping function also facilitates the cleaning of the inner wall of the mixing tank, which not only ensures the mixing quality but also reduces maintenance costs, making it highly practical.
[0009] Preferably, the driving component includes a motor fixedly installed above the mixing chamber, a first gear disk rotatably installed at the bottom of the mixing chamber, and a second gear disk fixedly installed at the end of the rotating pipe. The end of the motor output shaft is fixedly installed with the middle of the first gear disk, and the first gear disk and the second gear disk are meshed and connected for transmission.
[0010] As a further description of the above scheme: the components within the drive unit are described.
[0011] Preferably, the size of the first gear disk is larger than the size of the second gear disk.
[0012] As a further description of the above scheme: the size of the first toothed disc is larger than that of the second toothed disc, which facilitates the rapid rotation of the rotating tube, stirring tube, moving tube, and scraper, and makes it easier for the scraper to adhere to the inner wall of the mixing tank under the action of centrifugal force.
[0013] Preferably, each of the water outlet holes is provided with a valve.
[0014] As a further description of the above solution: valves are provided at the water outlets to prevent raw materials from entering the water outlets.
[0015] Preferably, a base is provided directly below the mixing chamber, and evenly distributed support columns are fixedly installed on the base. Each support column has a support plate fixedly installed at its top, and the support plates are fixedly installed on the side of the mixing chamber.
[0016] As a further description of the above solution: a base, a support column, and a support plate are provided to support the entire device.
[0017] Preferably, a water tank is provided on the outer wall of the mixing tank. The water tank is annular and is mounted on a support plate. A water pump is fixedly connected to the water tank. A vertical pipe is fixedly connected to the outlet of the water pump. The top end of the vertical pipe is fixedly connected to the end of the liquid inlet pipe.
[0018] As a further description of the above solution: a water tank, a water pump, and a riser are installed to automatically supply water to the mixing tank.
[0019] Preferably, a liquid level sensor is installed inside the water tank.
[0020] As a further description of the above solution: a liquid level sensor is installed inside the water tank to monitor the water level inside the tank, which facilitates the addition of water to the tank.
[0021] Preferably, the bottom of the mixing chamber is provided with a bottom cover, which is threadedly connected to the mixing chamber.
[0022] As a further description of the above solution: a bottom cover is provided at the bottom of the mixing tank, and the bottom cover is threadedly connected to the mixing tank, which facilitates easy disassembly and assembly of the bottom cover, and thus facilitates cleaning of the bottom cover.
[0023] In summary, compared with the prior art, the beneficial effects of this utility model are as follows: by setting up a mixing tank, liquid inlet pipe, rotary joint, rotating pipe, stirring pipe, spring, movable pipe, scraper, water outlet, and the coordinated operation of the driving components, the raw materials are fully mixed in a highly efficient manner, while the raw materials adhering to the inner wall of the mixing tank are scraped off in a timely manner, effectively avoiding raw material residue loss and improving the raw material mixing rate. At the same time, the scraping function also facilitates the cleaning of the inner wall of the mixing tank, which not only ensures the mixing quality but also reduces maintenance costs, making it highly practical. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0025] Figure 2 This is a structural diagram of the mixing box of this utility model;
[0026] Figure 3 This is a bottom view of the mixing box structure of this utility model;
[0027] Figure 4 This is a structural diagram of the liquid inlet pipe, driving component, rotating pipe, stirring pipe, movable pipe, and scraper of this utility model;
[0028] Figure 5 This is a side view of the stirring tube and the movable tube of this utility model.
[0029] Figure 6 This utility model Figure 4 Enlarged structural diagram at point A in the middle.
[0030] Legend:
[0031] 1. Mixing tank; 2. Inlet pipe; 3. Rotary joint; 4. Rotary pipe; 5. Stirring pipe; 6. Spring; 7. Movable pipe; 8. Scraper; 9. Water outlet; 10. Drive component; 101. Motor; 102. Gear disc one; 103. Gear disc two; 11. Valve; 12. Base; 13. Support column; 14. Support plate; 15. Water tank; 16. Water pump; 17. Vertical pipe; 18. Bottom cover. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0033] Please see Figure 1-6 This utility model provides a technical solution:
[0034] A raw material mixing device for pesticide production includes a mixing chamber 1. An inlet pipe 2 is disposed above the mixing chamber 1, and a rotary joint 3 is fixedly connected to the bottom end of the inlet pipe 2. A rotating pipe 4 is rotatably disposed in the middle of the mixing chamber 1, and the top end of the rotating pipe 4 is fixedly connected to the rotating end of the rotary joint 3. Evenly distributed and symmetrically arranged stirring pipes 5 are fixedly installed on the side of the rotating pipe 4. A spring 6 is disposed inside each stirring pipe 5, and a movable pipe 7 is slidably disposed at the end of each stirring pipe 5. The two ends of the spring 6 are fixedly installed to the stirring pipe 5 and the movable pipe 7 respectively. A scraper is fixedly connected to the common end of the movable pipe 7. 8. The scraper 8 is hollow. The scraper 8 has evenly distributed water outlet holes 9 on the side near the inner wall of the mixing tank 1. The top of the mixing tank 1 is provided with a driving component 10 for driving the rotating pipe 4, stirring pipe 5, moving pipe 7 and scraper 8 to rotate. The driving component 10 includes a motor 101 fixedly installed above the mixing tank 1, a gear disk 102 rotatably installed at the bottom of the mixing tank 1, and a gear disk 103 fixedly installed at the end of the rotating pipe 4. The output shaft end of the motor 101 is fixedly installed with the middle of the gear disk 102. The gear disk 102 and the gear disk 103 are meshed and connected for transmission.
[0035] During use, the operator feeds the pesticide raw materials and diluent into the mixing tank 1, and starts the motor 101 on the top of the mixing tank 1 normally. The output shaft of the motor 101 drives the gear disc 102 to rotate. Since the gear disc 102 and the gear disc 2 103 mesh and drive each other, the gear disc 2 103 drives the rotating tube 4 to rotate on the rotary joint 3 and the mixing tank 1. The rotating tube 4 then drives the stirring tube 5, the movable tube 7, and the scraper 8 to rotate synchronously, so as to stir and mix the raw materials in the mixing tank 1.
[0036] During the mixing process, when it is necessary to scrape off the raw materials adhering to the inner wall of the mixing box 1, the power of the motor 101 is increased to drive the rotating tube 4, the movable tube 7, and the scraper 8 to rotate rapidly. Under the action of centrifugal force, the movable tube 7 pulls the spring 6 to slide out along the end of the mixing tube 5. The scraper 8 at the end of the movable tube 7 then adheres to the inner wall of the mixing box 1. The scraper 8 rotates against the inner wall of the mixing box 1 to scrape off the raw materials on the inner wall. After scraping, the mixture is stirred and diluted again.
[0037] By reducing the power of motor 101, the elastic restoring force of spring 6 can pull the movable tube 7 and scraper 8 back to their original positions, and scraper 8 can rotate away from the inner wall of mixing box 1, thus protecting scraper 8 and the inner wall of mixing box 1.
[0038] In addition, when cleaning the inner wall of the mixing tank 1, water enters the hollow scraper 8 through the liquid inlet pipe 2, the rotating pipe 4, the stirring pipe 5, and the movable pipe 7, and is continuously sprayed onto the inner wall of the mixing tank 1 from the water outlet 9. Combined with the scraping action of the rapidly rotating scraper 8, the inner wall of the mixing tank 1 is cleaned.
[0039] This pesticide production raw material mixing equipment integrates stirring and scraping functions. While efficiently stirring to ensure thorough mixing of raw materials, it promptly scrapes off raw materials adhering to the inner wall of the mixing tank 1, effectively avoiding raw material residue loss and improving the raw material mixing rate. At the same time, the scraping function also facilitates cleaning of the inner wall of the mixing tank 1, which not only ensures the mixing quality but also reduces maintenance costs, making it highly practical.
[0040] The size of gear disc 102 is larger than the size of gear disc 2103;
[0041] The size of the first gear disk 102 is larger than that of the second gear disk 103. When the motor 101 drives the first gear disk 102 to rotate, according to the gear transmission principle, the second gear disk 103 will obtain a higher speed, which will enable the rotating tube 4, stirring tube 5, moving tube 7 and scraper 8 fixedly connected to the second gear disk 103 to rotate quickly. During the rapid rotation, the scraper 8 is subjected to a greater centrifugal force, thus adhering more tightly to the inner wall of the mixing box 1, ensuring the scraping effect, and also improving the mixing efficiency.
[0042] Each of the nine water outlets is equipped with a valve 11;
[0043] When water sprays out of the outlet hole 9, the valve 11 at the outlet hole 9 will be opened by the water flow, allowing the water to spray out smoothly. During the normal mixing of raw materials, since there is no outward water pressure, the valve 11 closes by its own elasticity, which can effectively prevent pesticide raw materials from entering the outlet hole 9 and prevent the outlet hole 9 from becoming blocked.
[0044] A base 12 is provided directly below the mixing chamber 1. Evenly distributed support columns 13 are fixedly installed on the base 12. Support plates 14 are fixedly installed at the top of each support column 13. Support plates 14 are fixedly installed on the side of the mixing chamber 1.
[0045] The base 12 is placed on the ground, and the evenly distributed support columns 13 are vertically fixed on the base 12. The support plate 14 at the top of the support column 13 is fixedly connected to the side of the mixing box 1, which stably supports the mixing box 1 and keeps the entire mixing equipment stable during operation.
[0046] A water tank 15 is provided on the outer wall of the mixing tank 1. The water tank 15 is annular and is mounted on the support plate 14. A water pump 16 is fixedly connected to the water tank 15. A vertical pipe 17 is fixedly connected to the outlet of the water pump 16. The top end of the vertical pipe 17 is fixedly connected to the end of the liquid inlet pipe 2.
[0047] Activating the water pump 16 on the water tank 15 can draw water from the water tank 15 and deliver it to the liquid inlet pipe 2 through the vertical pipe 17, thus automatically supplying water to the mixing tank 1.
[0048] A liquid level sensor is installed inside water tank 15;
[0049] The liquid level sensor in the water tank 15 monitors the water level in the water tank 15 in real time. When the water level drops to the preset low level, it prompts the operator to add water to the water tank 15 to avoid water supply interruption during the cleaning process due to water shortage in the water tank 15, so as to ensure that the cleaning work can be completed smoothly and maintain the normal operation of the equipment cleaning function.
[0050] A bottom cover 18 is provided at the bottom of the mixing tank 1, and the bottom cover 18 is threadedly connected to the mixing tank 1.
[0051] The operator can unscrew the bottom cover 18. Since the bottom cover 18 is connected to the mixing tank 1 by threads, it can be removed from the bottom of the mixing tank 1 by rotating the bottom cover 18. The bottom cover 18 can be cleaned separately after removal to remove dirt and residual raw materials. After cleaning, the bottom cover 18 can be reinstalled to the bottom of the mixing tank 1 by threads, which facilitates the daily maintenance and cleaning of the bottom cover 18.
[0052] Working principle:
[0053] During use, the operator feeds the pesticide raw materials and diluent into the mixing tank 1, and starts the motor 101 on the top of the mixing tank 1 normally. The output shaft of the motor 101 drives the gear disc 102 to rotate. Since the gear disc 102 and the gear disc 2 103 mesh and drive each other, the gear disc 2 103 drives the rotating tube 4 to rotate on the rotary joint 3 and the mixing tank 1. The rotating tube 4 then drives the stirring tube 5, the movable tube 7, and the scraper 8 to rotate synchronously, so as to stir and mix the raw materials in the mixing tank 1.
[0054] During the mixing process, when it is necessary to scrape off the raw materials adhering to the inner wall of the mixing box 1, the power of the motor 101 is increased to drive the rotating tube 4, the movable tube 7, and the scraper 8 to rotate rapidly. Under the action of centrifugal force, the movable tube 7 pulls the spring 6 to slide out along the end of the mixing tube 5. The scraper 8 at the end of the movable tube 7 then adheres to the inner wall of the mixing box 1. The scraper 8 rotates against the inner wall of the mixing box 1 to scrape off the raw materials on the inner wall. After scraping, the mixture is stirred and diluted again.
[0055] By reducing the power of motor 101, the elastic restoring force of spring 6 can pull the movable tube 7 and scraper 8 back to their original positions, and scraper 8 can rotate away from the inner wall of mixing box 1, thus protecting scraper 8 and the inner wall of mixing box 1.
[0056] In addition, when cleaning the inner wall of the mixing tank 1, water enters the hollow scraper 8 through the liquid inlet pipe 2, the rotating pipe 4, the stirring pipe 5, and the movable pipe 7, and is continuously sprayed onto the inner wall of the mixing tank 1 from the water outlet 9. Combined with the scraping action of the rapidly rotating scraper 8, the inner wall of the mixing tank 1 is cleaned.
[0057] This pesticide production raw material mixing equipment integrates stirring and scraping functions. While efficiently stirring to ensure thorough mixing of raw materials, it promptly scrapes off raw materials adhering to the inner wall of the mixing tank 1, effectively avoiding raw material residue loss and improving the raw material mixing rate. At the same time, the scraping function also facilitates cleaning of the inner wall of the mixing tank 1, which not only ensures the mixing quality but also reduces maintenance costs, making it highly practical.
[0058] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A raw material mixing device for pesticide production, comprising a mixing chamber (1), characterized in that, A liquid inlet pipe (2) is provided above the mixing tank (1). A rotary joint (3) is fixedly connected to the bottom end of the liquid inlet pipe (2). A rotating pipe (4) is rotatably provided in the middle of the mixing tank (1). The top end of the rotating pipe (4) is fixedly connected to the rotating end of the rotary joint (3). A uniformly distributed and symmetrical stirring pipe (5) is fixedly installed on the side of the rotating pipe (4). A spring (6) is provided inside each stirring pipe (5). A movable pipe (7) is slidably provided at the end of each stirring pipe (5). The two ends of the spring (6) are fixedly installed to the stirring pipe (5) and the movable pipe (7) respectively. A scraper (8) is fixedly connected to the end of the movable pipe (7). The scraper (8) is hollow. A uniformly distributed water outlet hole (9) is opened on the side of the scraper (8) near the inner wall of the mixing tank (1). A driving component (10) for driving the rotating pipe (4), stirring pipe (5), movable pipe (7) and scraper (8) to rotate is provided on the top of the mixing tank (1).
2. The raw material mixing equipment for pesticide production according to claim 1, characterized in that, The drive unit (10) includes a motor (101) fixedly installed above the mixing tank (1), a gear disk one (102) rotatably installed at the bottom of the mixing tank (1), and a gear disk two (103) fixedly installed at the end of the rotating tube (4). The output shaft end of the motor (101) is fixedly installed in the middle of the gear disk one (102), and the gear disk one (102) and the gear disk two (103) are meshed and connected for transmission.
3. The raw material mixing equipment for pesticide production according to claim 2, characterized in that, The size of the first toothed disc (102) is larger than that of the second toothed disc (103).
4. The raw material mixing equipment for pesticide production according to claim 1, characterized in that, Each of the water outlets (9) is equipped with a valve (11).
5. The raw material mixing equipment for pesticide production according to claim 1, characterized in that, A base (12) is provided directly below the mixing box (1). Evenly distributed support columns (13) are fixedly installed on the base (12). Support plates (14) are fixedly installed at the top of each support column (13). Support plates (14) are fixedly installed on the side of the mixing box (1).
6. The raw material mixing equipment for pesticide production according to claim 1, characterized in that, The mixing tank (1) is provided with a water tank (15) on its outer wall. The water tank (15) is annular and is mounted on a support plate (14). A water pump (16) is fixedly connected to the water tank (15). A vertical pipe (17) is fixedly connected to the outlet of the water pump (16). The top end of the vertical pipe (17) is fixedly connected to the end of the liquid inlet pipe (2).
7. The raw material mixing equipment for pesticide production according to claim 6, characterized in that, A liquid level sensor is installed inside the water tank (15).
8. The raw material mixing equipment for pesticide production according to claim 1, characterized in that, The bottom of the mixing box (1) is provided with a bottom cover (18), which is threadedly connected to the mixing box (1).