A device for cleaning anode mud from the surface of an anode plate

Abstract

This utility model provides an anode plate surface anode mud cleaning device, including: a processing table, a clamping mechanism, an anode plate body, a scraper, a main roller brush, a secondary roller brush, and a first transmission toothed belt; the clamping mechanism is fixedly installed on the upper surface of the processing table, and the anode plate body is clamped on the clamping mechanism. A scraper is provided above the anode plate body, and the main roller brush is rotatably connected inside the scraper. A secondary roller brush is provided on one side of the main roller brush and rotatably connected to the scraper. A flat gear is fixedly connected at equal intervals to one end of the main roller brush. By installing the main roller brush, the secondary roller brush, and the first transmission toothed belt, the scraper approaches the anode plate body, and the main roller brush inside the scraper rotates to clean the surface of the anode plate body. The flat gear at one end of the main roller brush drives the first transmission toothed belt to rotate, and the first transmission toothed belt drives the flat gear at one end of the secondary roller brush to rotate, thereby driving the main roller brush and the secondary roller brush to rotate, improving the cleaning efficiency of anode mud on the surface of the anode plate body.

Description

Technical Field

[0001] This utility model relates to the field of anode plate surface cleaning technology, and in particular to an anode plate surface anode mud cleaning device. Background Technology

[0002] The anode plate is the core component of an electrostatic precipitator and a key part in which current flows into the electrolyte in equipment such as electrolytic cells. In an electrostatic precipitator, it serves as a grounding electrode, forming an electric field with the high-voltage cathode wire. Through corona discharge, dust particles are charged and adsorbed, achieving the effect of gas purification. Anode plates mostly adopt a C-shaped or Z-shaped structure design, and the materials include SPCC cold plate, lead-based alloys, etc., which have the characteristics of high strength, good stability, and excellent corrosion resistance. Their length can be customized according to requirements, and the acceptance standards are strict, requiring straightness, high strength, high rigidity, and resistance to twisting.

[0003] The anode plate is an important conductive component of the electrolytic cell. Its surface often contains small or trace amounts of other metal and elemental impurities. During the electrolysis process, these impurities cannot enter the electrolyte for specific reasons, thus forming anode sludge. Currently, cleaning anode sludge from the anode plate surface mainly relies on workers using hand-held scrapers. For anode plates with smooth surfaces, scraper cleaning is relatively convenient and efficient. However, with the diversification of processing requirements, anode plates are often designed in irregular shapes. At this time, the limitations of scraper cleaning become apparent, as it is difficult to adapt to irregular surfaces, making the cleaning work extremely difficult, significantly reducing cleaning efficiency, and affecting the continuity and overall efficiency of electrolysis operations.

[0004] Therefore, in order to address the above problems, a device for cleaning anode mud from the surface of anode plates is proposed. Utility Model Content

[0005] To overcome the problems existing in related technologies, this utility model provides an anode plate surface anode mud cleaning device, which can improve the roller brush structure, clean the anode mud on the irregular anode plate surface, and at the same time, can use the mechanical structure to drive the roller brush to clean automatically.

[0006] To achieve the above objectives, the first aspect of this utility model provides an anode plate surface anode mud cleaning device, comprising:

[0007] Processing table, clamping mechanism, anode plate body, scraper, main roller brush, auxiliary roller brush and first transmission toothed belt;

[0008] A clamping mechanism is fixedly installed on the upper surface of the processing table. The clamping mechanism holds the anode plate body. A scraper is provided above the anode plate body. A main roller brush is rotatably connected inside the scraper. A secondary roller brush is provided on one side of the main roller brush and is rotatably connected to the scraper. A flat gear is fixedly connected at equal intervals to one end of the main roller brush. A flat gear is fixedly connected to one end of the secondary roller brush. A first transmission toothed belt is meshed on the flat gear of the main roller brush. A first transmission toothed belt is meshed on the flat gear of the secondary roller brush.

[0009] Furthermore, a drive motor is mounted on the upper surface of the scraper blade, and a spur gear is fixedly connected to the output shaft of the drive motor. A second transmission toothed belt is meshed on the spur gear of the drive motor, and a second transmission toothed belt is meshed on the spur gear of the main roller brush.

[0010] Furthermore, a support frame is provided on one side of the processing table, and a first electric push rod with its output end fixedly connected to the upper surface of the scraper is installed on the support frame.

[0011] Furthermore, the first electric push rod is provided with limiting seats on both sides, which are fixedly connected to the support frame, and limiting rods are symmetrically fixedly connected to the upper surface of the scraper plate, and the limiting rods are slidably connected to the limiting seats.

[0012] Furthermore, a displacement seat is provided below the processing table, and a second electric push rod with a movable end connected to the clamping mechanism is fixedly installed on the upper surface of the processing table. A third electric push rod is symmetrically installed on the upper surface of the displacement seat, and the movable end of the third electric push rod is fixedly connected to the processing table.

[0013] Furthermore, the upper surface of the machining table is symmetrically provided with strip grooves, and the lower surface of the clamping mechanism is symmetrically fixedly installed with first guide blocks. The first guide blocks are slidably connected to the strip grooves of the machining table. The upper surface of the displacement seat is provided with rectangular grooves, and the lower surface of the machining table is fixedly connected with second guide blocks. The second guide blocks are slidably connected to the rectangular grooves of the displacement seat.

[0014] Furthermore, the clamping mechanism includes a clamping mounting shell, a clamping block, a bidirectional lead screw, a buffer groove, a buffer block, and a return spring;

[0015] The processing table is equipped with a clamping and mounting shell above it. The clamping and mounting shell has clamping blocks symmetrically slidably connected inside it. The clamping and mounting shell is rotatably connected to a bidirectional lead screw that meshes with the clamping blocks. The upper surface of the clamping and mounting shell is symmetrically provided with buffer grooves. The buffer blocks are slidably connected inside the buffer grooves. The lower surface of the buffer blocks is equidistantly equipped with return springs. The bottom end of the return spring is fixedly connected to the inner wall of the buffer groove.

[0016] The technical solution provided by this utility model can include the following beneficial effects:

[0017] This invention, by installing a main roller brush, a secondary roller brush, and a first transmission toothed belt, brings the scraper close to the anode plate body. The main roller brush inside the scraper rotates to clean the surface of the anode plate body. A flat gear at one end of the main roller brush drives the first transmission toothed belt to rotate, which in turn drives a flat gear at one end of the secondary roller brush to rotate, thus rotating both the main roller brush and the secondary roller brush, thereby improving the cleaning efficiency of anode mud on the surface of the anode plate body.

[0018] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit the present invention. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure from one angle shown in one embodiment of this utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure from another angle, as shown in an embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of one angled scraper structure shown in an embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of the scraper structure from another angle, as shown in an embodiment of this utility model;

[0023] Figure 5 This is a schematic diagram of the first electric push rod structure shown in an embodiment of the present invention;

[0024] Figure 6 This is a schematic diagram of one of the angle processing table structures shown in an embodiment of the present invention;

[0025] Figure 7 This is a schematic diagram of another angle processing table structure shown in an embodiment of this utility model;

[0026] Figure 8 This is a schematic diagram of the clamping mechanism structure shown in an embodiment of the present invention.

[0027] In the picture:

[0028] 1. Machining table; 2. Clamping mechanism; 21. Clamping mounting shell; 22. Clamping block; 23. Bidirectional lead screw; 24. Buffer groove; 25. Buffer block; 26. Return spring;

[0029] 3. Anode plate body; 4. Sludge scraper; 5. Main roller brush; 6. Auxiliary roller brush; 7. First drive toothed belt; 8. Drive motor; 9. Second drive toothed belt;

[0030] 10. Support frame; 11. First electric push rod; 12. Limit seat; 13. Limit rod;

[0031] 14. Displacement seat; 15. Second electric push rod; 16. Third electric push rod; 17. First guide block; 18. Second guide block. Detailed Implementation

[0032] The technical solutions of the embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0033] See Figures 1-8 An anode plate surface anode mud cleaning device, comprising:

[0034] 1. Processing table, 2. Clamping mechanism, 3. Anode plate body, 4. Scraper, 5. Main roller brush, 6. Secondary roller brush, and 7. First transmission toothed belt.

[0035] A clamping mechanism 2 is fixedly installed on the upper surface of the processing table 1. The clamping mechanism 2 clamps the anode plate body 3. A scraper 4 is provided above the anode plate body 3. A main roller brush 5 is rotatably connected inside the scraper 4. A secondary roller brush 6 is provided on one side of the main roller brush 5 and is rotatably connected to the scraper 4. A flat gear is fixedly connected at equal intervals to one end of the main roller brush 5. A flat gear is fixedly connected to one end of the secondary roller brush 6. A first transmission toothed belt 7 is meshed on the flat gear of the main roller brush 5. A first transmission toothed belt 7 is meshed on the flat gear of the secondary roller brush 6.

[0036] A drive motor 8 is mounted on the upper surface of the scraper blade 4. A flat gear is fixedly connected to the output shaft of the drive motor 8. A second transmission toothed belt 9 is meshed on the flat gear of the drive motor 8. The second transmission toothed belt 9 is meshed on the flat gear of the main roller brush 5.

[0037] A support frame 10 is provided on one side of the processing table 1, and a first electric push rod 11 with its output end fixedly connected to the upper surface of the scraper 4 is installed on the support frame 10.

[0038] The first electric push rod 11 has limiting seats 12 fixedly connected to the support frame 10 on both sides, and limiting rods 13 are symmetrically fixedly connected to the upper surface of the scraper 4. The limiting rods 13 are slidably connected to the limiting seats 12.

[0039] A displacement seat 14 is provided below the processing table 1. A second electric push rod 15 with its movable end connected to the clamping mechanism 2 is fixedly installed on the upper surface of the processing table 1. A third electric push rod 16 is symmetrically installed on the upper surface of the displacement seat 14. The movable end of the third electric push rod 16 is fixedly connected to the processing table 1.

[0040] The upper surface of the processing table 1 is symmetrically provided with strip grooves, and the lower surface of the clamping mechanism 2 is symmetrically fixedly provided with first guide blocks 17. The first guide blocks 17 are slidably connected to the strip grooves of the processing table 1. The upper surface of the displacement seat 14 is provided with rectangular grooves, and the lower surface of the processing table 1 is fixedly connected with second guide blocks 18. The second guide blocks 18 are slidably connected to the rectangular grooves of the displacement seat 14.

[0041] The clamping mechanism 2 includes a clamping mounting shell 21, a clamping block 22, a bidirectional lead screw 23, a buffer groove 24, a buffer block 25, and a return spring 26;

[0042] A clamping mounting shell 21 is provided above the processing table 1. A clamping block 22 is symmetrically slidably connected inside the clamping mounting shell 21. A bidirectional lead screw 23 that meshes with the clamping block 22 is rotatably connected inside the clamping mounting shell 21. A buffer groove 24 is symmetrically opened on the upper surface of the clamping mounting shell 21. A buffer block 25 is slidably connected inside the buffer groove 24. A return spring 26 is equidistantly installed on the lower surface of the buffer block 25. The bottom end of the return spring 26 is fixedly connected to the inner wall of the buffer groove 24.

[0043] In this embodiment, how to improve the cleaning efficiency of the scraper 4, combined with Figures 1 to 4 The specific implementation method is as follows: the clamping mechanism 2 firmly clamps the anode plate body 3, the scraper 4 approaches the anode plate body 3, the drive motor 8 on the upper surface of the scraper 4 is started, the output shaft flat gear of the drive motor 8 contacts the second transmission toothed belt 9, the second transmission toothed belt 9 drives the flat gear at one end of the main roller brush 5 to rotate, thereby driving the main roller brush 5 to clean the surface of the anode plate body 3, the flat gear at one end of the main roller brush 5 drives the first transmission toothed belt 7 to rotate, the first transmission toothed belt 7 drives the flat gear at one end of the auxiliary roller brush 6 to rotate, thereby driving the main roller brush 5 and the auxiliary roller brush 6 to rotate, thereby improving the cleaning efficiency of anode mud on the surface of the anode plate body 3.

[0044] In this embodiment, how to control the up-and-down movement of the scraper 4, combined with... Figure 5 The specific implementation method is as follows: the first electric push rod 11 on the surface of the support frame 10 is activated, the moving end of the first electric push rod 11 extends, driving the scraper 4 to move downward, the limiting rod 13 slides inside the limiting seat 12, the moving end of the first electric push rod 11 retracts, driving the scraper 4 to move upward, which can control the main roller brush 5 and the auxiliary roller brush 6 to move up and down.

[0045] In this embodiment, how to adjust the position of the anode plate body 3, combined with Figure 6 and Figure 7 The specific implementation method is as follows: the second electric push rod 15 on the upper surface of the processing table 1 is activated, the moving end of the second electric push rod 15 extends and retracts, driving the clamping mechanism 2 to move left and right, and the anode plate body 3 moves left and right accordingly. The first guide block 17 slides along the inside of the strip groove on the upper surface of the processing table 1. The third electric push rod 16 on the upper surface of the displacement seat 14 is activated, the moving end of the third electric push rod 16 extends and retracts, driving the processing table 1 to move back and forth, driving the anode plate body 3 to move back and forth, and can adjust the position of the anode plate body 3.

[0046] In this embodiment, how to use the clamping mechanism 2 to clamp the anode plate body 3, combined with Figure 8The specific implementation method is as follows: the anode plate body 3 is brought close to the clamping and mounting shell 21, and the handles at both ends of the bidirectional lead screw 23 are rotated. The bidirectional lead screw 23 drives the two clamping blocks 22 to move close to the inside of the clamping and mounting shell 21 at the same time, clamping the anode plate body 3 firmly. The lower surface of the anode plate body 3 squeezes the buffer block 25 into the buffer groove 24. The buffer block 25 squeezes the reset spring 26 to contract, providing buffer protection for the anode plate body 3.

Claims

1. A device for cleaning anode mud from the surface of an anode plate, characterized in that, include: Processing table (1), clamping mechanism (2), anode plate body (3), scraper (4), main roller brush (5), auxiliary roller brush (6) and first transmission toothed belt (7); A clamping mechanism (2) is fixedly installed on the upper surface of the processing table (1). The clamping mechanism (2) clamps the anode plate body (3). A scraper (4) is provided above the anode plate body (3). A main roller brush (5) is rotatably connected inside the scraper (4). A secondary roller brush (6) is provided on one side of the main roller brush (5) and rotatably connected to the scraper (4). A flat gear is fixedly connected at equal distances at one end of the main roller brush (5). A flat gear is fixedly connected at one end of the secondary roller brush (6). A first transmission toothed belt (7) is meshed on the flat gear of the main roller brush (5). A first transmission toothed belt (7) is meshed on the flat gear of the secondary roller brush (6).

2. The anode plate surface anode mud cleaning device according to claim 1, characterized in that: The upper surface of the scraper (4) is equipped with a drive motor (8), the output shaft of the drive motor (8) is fixedly connected to a flat gear, the flat gear of the drive motor (8) is meshed with a second transmission toothed belt (9), and the flat gear of the main roller brush (5) is meshed with a second transmission toothed belt (9).

3. The anode plate surface anode mud cleaning device according to claim 1, characterized in that: The processing table (1) is provided with a support frame (10) on one side, and a first electric push rod (11) with its output end fixedly connected to the upper surface of the scraper (4) is installed on the support frame (10).

4. The anode plate surface anode mud cleaning device according to claim 3, characterized in that: The first electric push rod (11) has a limiting seat (12) fixedly connected to the support frame (10) on both sides. The upper surface of the scraper (4) is symmetrically fixedly connected with a limiting rod (13), and the limiting rod (13) is slidably connected to the limiting seat (12).

5. The anode plate surface anode mud cleaning device according to claim 1, characterized in that: The processing table (1) is provided with a displacement seat (14) below it. A second electric push rod (15) with its movable end connected to the clamping mechanism (2) is fixedly installed on the upper surface of the processing table (1). A third electric push rod (16) is symmetrically installed on the upper surface of the displacement seat (14). The movable end of the third electric push rod (16) is fixedly connected to the processing table (1).

6. The anode plate surface anode mud cleaning device according to claim 5, characterized in that: The upper surface of the processing table (1) is symmetrically provided with strip grooves. The lower surface of the clamping mechanism (2) is symmetrically fixedly provided with first guide blocks (17). The first guide blocks (17) are slidably connected to the strip grooves of the processing table (1). The upper surface of the displacement seat (14) is provided with rectangular grooves. The lower surface of the processing table (1) is fixedly connected with second guide blocks (18). The second guide blocks (18) are slidably connected to the rectangular grooves of the displacement seat (14).

7. The anode plate surface anode mud cleaning device according to claim 6, characterized in that: The clamping mechanism (2) includes a clamping mounting shell (21), a clamping block (22), a bidirectional lead screw (23), a buffer groove (24), a buffer block (25), and a return spring (26); The processing table (1) is provided with a clamping mounting shell (21) above it. A clamping block (22) is symmetrically slidably connected inside the clamping mounting shell (21). A bidirectional lead screw (23) that meshes with the clamping block (22) is rotatably connected inside the clamping mounting shell (21). A buffer groove (24) is symmetrically opened on the upper surface of the clamping mounting shell (21). A buffer block (25) is slidably connected inside the buffer groove (24). A return spring (26) is equidistantly installed on the lower surface of the buffer block (25). The bottom end of the return spring (26) is fixedly connected to the inner wall of the buffer groove (24).

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