Conveyor with dust removal mechanism

Abstract

The utility model relates to the technical field of substrate processing, and discloses a conveyor with a dust removal mechanism, which comprises a workbench and a first conveyor belt fixed on the top of the workbench, and further comprises a second conveyor belt arranged above the first conveyor belt, ultrasonic dust collector bodies are fixed on the front side and the rear side of the workbench, and a dust removal mechanism is arranged on the second conveyor belt. The surface of the ultrasonic dust collector body communicates with two dust collecting pipes, and mounting plates are fixed to the left and right sides of the front and rear sides of the first conveying belt; according to the base plate conveyor, the base plate can be subjected to dust removal operation through ultrasonic waves while the base plate is conveyed, the ultrasonic waves have the characteristic of high-frequency vibration, dust on the surface of the base plate can be effectively shaken off, the dust removal process and the conveying process are conducted synchronously, and the dust removal efficiency is greatly improved; synchronous dust removal of the two faces of the substrate is achieved, the dust removal efficiency is further improved, and it is ensured that the two faces of the substrate can be effectively cleaned.

Description

Technical Field

[0001] This utility model relates to the field of substrate processing technology, specifically to a conveyor with a dust removal mechanism. Background Technology

[0002] In fields such as electronics manufacturing and optics, substrates are key basic components, and their processing quality is crucial to the performance of the final product. The substrate processing process is complex and diverse, covering multiple processes such as cutting, grinding, polishing, and cleaning. Substrate cutting is a critical and problematic step. After substrate cutting, powder residue is easily generated on the surface, which can cause dust abrasion on thick boards, leading to substrate degradation and affecting subsequent performance.

[0003] Currently, after substrate cutting, powder residue is easily left on its surface. This powder may be fine particles generated during the cutting process due to mechanical stress, friction, and other factors. These particles adhere tightly to the substrate surface and are difficult to remove naturally. This residual powder can adversely affect the subsequent processing, use, or quality of the substrate. For example, in the case of thick boards, it may cause dust abrasion, resulting in scratches and increased roughness on the substrate surface, which in turn leads to substrate degradation and failure to meet the high-quality requirements of application scenarios. Currently, most substrates are cleaned manually during the transport of the cut substrates. However, manual cleaning not only fails to effectively remove dust but also increases the labor force of workers and causes inconvenience to subsequent processing. Utility Model Content

[0004] The purpose of this invention is to provide a conveyor with a dust removal mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a conveyor with a dust removal mechanism, comprising a workbench and a first conveyor belt fixed to the top of the workbench, and further comprising:

[0006] The second conveyor belt is set above the first conveyor belt. The front and rear sides of the workbench are fixed with ultrasonic dust collector bodies, and the surface of the ultrasonic dust collector body is connected to two dust collection pipes. The left and right sides of the front and rear sides of the first conveyor belt are fixed with mounting plates, and the mounting plates are fixed with a fixing frame. The fixing frame is movably connected with an adjustment structure.

[0007] A mounting platform is bolted to the upper left side of the workbench. The top of the mounting platform is equipped with a feeding structure, and clamping plates are fixed on both the front and rear sides of the feeding structure.

[0008] Preferably, the adjustment structure includes a motor, a lead screw, and a lifting block. The motor is fixed to the lower part of the inner wall of the fixed frame. The lead screw is rotatably connected to the top of the inner wall of the fixed frame, and the bottom end of the lead screw is fixedly connected to the top end of the motor output shaft. The lifting block is threadedly connected to the upper part of the lead screw surface, and the lifting block is fixedly connected to the front and rear sides of the second conveyor belt.

[0009] Preferably, a guide groove is provided on one side of the inner wall of the fixed frame, and a guide block is fixed on the surface of the lifting block away from the second conveyor belt. The guide block extends into the interior of the guide groove and is slidably connected to the inner wall of the guide groove.

[0010] Preferably, a retractable hose is fixed to each of the surfaces of the mounting plate facing each other. The end of the dust collection pipe away from the ultrasonic dust collector body passes through the mounting plate and is connected to the retractable hose. An electric push rod is fixed to one side of the mounting plate. A connecting plate is fixed to one end of the output shaft of the electric push rod, and the connecting plate is fixedly connected to the retractable hose.

[0011] Preferably, the feeding structure includes a hydraulic rod, a movable plate, a rotary cylinder, and a clamping cylinder. The hydraulic rod is fixed on the left side above the mounting platform. The movable plate is slidably connected to the left side of the top of the mounting platform and is fixedly connected to the output shaft of the hydraulic rod. The rotary cylinder is fixed on the top of the movable plate. The clamping cylinder is fixed on the top of the output shaft of the rotary cylinder. The clamping plate is located on the front and rear sides of the clamping cylinder and is fixedly connected to the output shafts on the front and rear sides of the clamping cylinder.

[0012] Preferably, guide rods are fixed on both the front and rear sides of the top of the mounting platform, and the guide rods pass through the movable plate and are slidably connected to the movable plate.

[0013] Preferably, anti-slip pads are adhered to the surfaces of the clamping plates on opposite sides. The anti-slip pads are made of rubber and have anti-slip textures on their surfaces.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention enables the simultaneous conveying of substrates and the use of ultrasonic waves to remove dust from the substrate surface. Ultrasonic waves, with their high-frequency vibration characteristics, can effectively dislodge dust from the substrate surface, allowing the dust removal process to proceed synchronously with the conveying process. This significantly improves dust removal efficiency. The conveyor can transport the substrate vertically, achieving simultaneous dust removal on both sides of the substrate, further enhancing dust removal efficiency and ensuring that both sides of the substrate receive effective cleaning. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a three-dimensional schematic diagram of the ultrasonic dust collector body in this utility model;

[0018] Figure 3 This is a three-dimensional schematic diagram of the mounting plate in this utility model;

[0019] Figure 4 This utility model Figure 3 A magnified view of a section at point A in the middle;

[0020] Figure 5 This is a three-dimensional schematic diagram of the feeding structure in this utility model.

[0021] In the diagram: 1. Workbench; 2. First conveyor belt; 3. Second conveyor belt; 4. Ultrasonic dust collector body; 5. Dust collection pipe; 6. Mounting plate; 7. Fixing frame; 8. Adjustment structure; 81. Motor; 82. Lead screw; 83. Lifting block; 9. Mounting platform; 10. Feeding structure; 101. Hydraulic rod; 102. Moving plate; 103. Rotary cylinder; 104. Clamping cylinder; 11. Clamping plate; 12. Guide groove; 13. Guide block; 14. Telescopic hose; 15. Electric push rod; 16. Connecting plate; 17. Guide rod; 18. Anti-slip mat. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 As shown, a conveyor with a dust removal mechanism includes a workbench 1, a first conveyor belt 2 fixed to the top of the workbench 1, a second conveyor belt 3 above the first conveyor belt 2, an ultrasonic dust collector body 4 fixed to both the front and rear sides of the workbench 1, and two dust collection pipes 5 connected to the surface of the ultrasonic dust collector body 4, mounting plates 6 fixed to the left and right sides of both the front and rear sides of the first conveyor belt 2, and a fixing frame 7 fixed between the mounting plates 6, with an adjustment structure 8 movably connected inside the fixing frame 7, an mounting platform 9 bolted to the upper left side of the workbench 1, a feeding structure 10 provided on the top of the mounting platform 9, and clamping plates 11 fixed to both the front and rear sides of the feeding structure 10.

[0024] The adjustment structure 8 includes a motor 81, a lead screw 82, and a lifting block 83. The motor 81 is fixed to the lower part of the inner wall of the fixed frame 7. The lead screw 82 is rotatably connected to the top of the inner wall of the fixed frame 7, and the bottom end of the lead screw 82 is fixedly connected to the top end of the output shaft of the motor 81. The lifting block 83 is threadedly connected to the upper part of the surface of the lead screw 82, and the lifting block 83 is fixedly connected to the front and rear sides of the second conveyor belt 3. A guide groove 12 is provided on one side of the inner wall of the fixed frame 7. A guide block 13 is fixed on the surface of the lifting block 83 away from the second conveyor belt 3. The guide block 13 extends into the interior of the guide groove 12 and slides in connection with the inner wall of the guide groove 12. After the substrate is cut, the operator can... The substrate is placed upright between the first conveyor belt 2 and the second conveyor belt 3. The motor 81 is turned on, which causes the output shaft of the motor 81 to drive the lead screw 82 to rotate. This causes the lifting block 83 to move the second conveyor belt 3. Since the guide block 13 slides inside the guide groove 12, it guides the second conveyor belt 3 and increases the stability of the second conveyor belt 3 when it moves up and down. The distance between the first conveyor belt 2 and the second conveyor belt 3 is adjusted so that the surfaces of the first conveyor belt 2 and the second conveyor belt 3 are in contact with the surface of the substrate. The substrate is clamped and transported horizontally so that the ultrasonic dust collector body 4 can perform dust removal operations on the front and back sides of the substrate.

[0025] A retractable hose 14 is fixed to one side of the mounting plate 6. The end of the dust collection pipe 5 away from the ultrasonic dust collector body 4 passes through the mounting plate 6 and is connected to the retractable hose 14. An electric push rod 15 is fixed to one side of the mounting plate 6. A connecting plate 16 is fixed to one end of the output shaft of the electric push rod 15, and the connecting plate 16 is fixedly connected to the retractable hose 14. When the first conveyor belt 2 and the second conveyor belt 3 transport the upright substrate, when the substrate is thin, the electric push rod 15 can be opened, thereby causing the output shaft of the electric push rod 15 to push the connecting plate 16 forward, so that the retractable hose 14 is close to the substrate, thereby improving the dust removal effect.

[0026] The feeding structure 10 includes a hydraulic rod 101, a movable plate 102, a rotary cylinder 103, and a clamping cylinder 104. The hydraulic rod 101 is fixed on the left side above the mounting platform 9. The movable plate 102 is slidably connected to the left side of the top of the mounting platform 9, and the movable plate 102 is fixedly connected to the output shaft of the hydraulic rod 101. The rotary cylinder 103 is fixed to the top of the movable plate 102. The clamping cylinder 104 is fixed to the top of the output shaft of the rotary cylinder 103. The clamping plate 11 is located on the front and rear sides of the clamping cylinder 104, and the clamping plate 11 is fixedly connected to the output shafts on the front and rear sides of the clamping cylinder 104. Guide rods 17 are fixed on the front and rear sides of the top of the mounting platform 9, and the guide rods 17 pass through the movable plate 102 and are slidably connected to the movable plate 102. After the operator places the cut substrate between the clamping plates 11, the clamping cylinder 104 is used to clamp the substrate. The cylinder 104 opens, causing the clamping plates 11 to move towards each other to clamp the substrate. The rotary cylinder 103 can drive the upper substrate to rotate, thus keeping the substrate upright and facing the dust collection pipe 5 on both sides. After the substrate is adjusted, the lower hydraulic rod 101 can be opened, pushing the moving plate 102 to the right. The guide rod 17 guides the plate and increases the stability of the substrate when it moves left and right. When one side of the substrate moves between the first conveyor belt 2 and the second conveyor belt 3, the distance between the first conveyor belt 2 and the second conveyor belt 3 can be adjusted. After the first conveyor belt 2 and the second conveyor belt 3 have clamped the substrate, the clamping cylinder 104 can control the clamping plate 11 to move away from the substrate so that the first conveyor belt 2 and the second conveyor belt 3 can transport the substrate in the future.

[0027] Anti-slip pads 18 are attached to the surfaces of the clamping plates 11 on opposite sides. The anti-slip pads 18 are made of rubber and have anti-slip textures on their surfaces. The anti-slip pads 18 improve the clamping effect on the substrate and prevent the substrate from moving when it is moved.

[0028] Working principle: The operator first places the cut substrate horizontally between the clamping plates 11. The clamping cylinder 104 is activated to drive the front and rear clamping plates 11 to move towards each other. At this time, the rotary cylinder 103 is activated, causing the clamping cylinder 104 and the substrate to rotate, making it upright. This ensures that the front and rear sides of the substrate face the ultrasonic dust collector body 4 on both sides of the workbench 1. The hydraulic rod 101 then pushes the moving plate 102 to move horizontally to the right along the guide rod 17, feeding the upright substrate into the gap between the first conveyor belt 2 and the second conveyor belt 3. At this time, the motor 81 is activated, driving the lead screw 82 to rotate through the output shaft of the motor 81, causing the threaded lifting block 83 to move vertically. Since the lifting block 83 slides within the guide groove 12 of the fixed frame 7 through the guide block 13, it ensures that the second conveyor belt 3 descends smoothly, allowing the first conveyor belt 2 and the second conveyor belt 3 to move together. The conveyor belt 3 precisely clamps the surface of the upright substrate. After the clamping is stable, the clamping cylinder 104 releases the substrate. The two conveyor belts run synchronously to transport the substrate horizontally. When the substrate passes the ultrasonic dust collector body 4, the ultrasonic dust collector body 4 generates ultrasonic airflow. The positive pressure airflow released at the end of the dust collection pipe 5 blows the detached dust from the substrate surface and suspends it. At the same time, the negative pressure system connected to the dust collection pipe 5 instantly sucks the suspended dust to the filtration system through the retractable hose 14, forming a positive and negative pressure synergistic dust removal closed loop. For substrates of different thicknesses, the electric push rod 15 can push the connecting plate 16 to adjust the distance between the retractable hose 14 and the substrate. When processing thin substrates, the electric push rod 15 pushes the connecting plate 16 forward to bring the end of the dust collection pipe 5 closer to the substrate surface, enhancing the negative pressure dust collection efficiency. When processing thick substrates, it retracts to avoid interference, thereby completing the dust removal operation of the substrate.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conveyor with dust removal mechanism, comprising a workbench (1) and a first conveying belt (2) fixed on the top of the workbench (1), characterized in that, Also includes: The second conveyor belt (3) is set above the first conveyor belt (2). The front and rear sides of the workbench (1) are fixed with ultrasonic dust collector bodies (4), and the surface of the ultrasonic dust collector body (4) is connected to two dust collection pipes (5). The left and right sides of the front and rear sides of the first conveyor belt (2) are fixed with mounting plates (6), and the mounting plates (6) are fixed with a fixing frame (7). The fixing frame (7) is movably connected with an adjustment structure (8). A mounting platform (9) is bolted to the upper left side of the workbench (1). The top of the mounting platform (9) is provided with a feeding structure (10), and clamping plates (11) are fixed on both the front and rear sides of the feeding structure (10).

2. The conveyor with a dust removal mechanism according to claim 1, characterized in that: The adjustment structure (8) includes a motor (81), a lead screw (82), and a lifting block (83). The motor (81) is fixed below the inner wall of the fixed frame (7). The lead screw (82) is rotatably connected to the top of the inner wall of the fixed frame (7), and the bottom end of the lead screw (82) is fixedly connected to the top end of the output shaft of the motor (81). The lifting block (83) is threadedly connected to the top of the surface of the lead screw (82).

3. A conveyor with a dust removal mechanism according to claim 2, characterized in that: The lifting block (83) is fixedly connected to the front and rear sides of the second conveyor belt (3).

4. A conveyor with a dust removal mechanism according to claim 2, characterized in that: A guide groove (12) is provided on one side of the inner wall of the fixed frame (7). A guide block (13) is fixed on the surface of the lifting block (83) away from the second conveyor belt (3). The guide block (13) extends into the interior of the guide groove (12) and slides in connection with the inner wall of the guide groove (12).

5. A conveyor with a dust removal mechanism according to claim 1, characterized in that: The mounting plate (6) has a retractable hose (14) fixed on one side of each side. The end of the dust collection pipe (5) away from the ultrasonic dust collector body (4) passes through the mounting plate (6) and is connected to the retractable hose (14). An electric push rod (15) is fixed on one side of the mounting plate (6).

6. A conveyor with a dust removal mechanism according to claim 5, characterized in that: One end of the output shaft of the electric push rod (15) is fixed with a connecting plate (16), and the connecting plate (16) is fixedly connected to the retractable hose (14).

7. A conveyor with a dust removal mechanism according to claim 1, characterized in that: The feeding structure (10) includes a hydraulic rod (101), a moving plate (102), a rotary cylinder (103), and a clamping cylinder (104). The hydraulic rod (101) is fixed on the left side above the mounting platform (9). The moving plate (102) is slidably connected to the left side of the top of the mounting platform (9), and the moving plate (102) is fixedly connected to the output shaft of the hydraulic rod (101). The rotary cylinder (103) is fixed on the top of the moving plate (102), and the clamping cylinder (104) is fixed on the top of the output shaft of the rotary cylinder (103).

8. A conveyor with a dust removal mechanism according to claim 7, characterized in that: The clamping plate (11) is located on the front and rear sides of the clamping cylinder (104), and the clamping plate (11) is fixedly connected to the output shafts on the front and rear sides of the clamping cylinder (104).

9. A conveyor with a dust removal mechanism according to claim 7, characterized in that: Guide rods (17) are fixed on both the front and rear sides of the top of the mounting platform (9), and the guide rods (17) pass through the moving plate (102) and are slidably connected to the moving plate (102).

10. A conveyor with a dust removal mechanism according to claim 1, characterized in that: The surfaces of the clamping plates (11) facing each other are covered with anti-slip pads (18), which are made of rubber and have anti-slip textures on their surfaces.

Images