An automatic leveling device for metal shelf processing sheets
By designing an automatic leveling device, hydraulic rods are used to drive push plates and guide rollers to achieve automatic conveying and support of the boards, solving the problems of uneven boards and lack of automatic feeding, and improving leveling efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI HUAXIA XINGGUANG IND DESIGN CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-05-26
AI Technical Summary
In the current metal shelving production process, uneven sheet metal and a lack of automatic feeding mechanisms result in low leveling efficiency.
Design an automatic leveling device that includes a machine body, a pushing device, guide rollers, hydraulic rods, and clamping blocks. The hydraulic rods drive the push plate to push the sheet metal, and the guide rollers and limit frame combine to achieve automatic conveying and support of the sheet metal, reducing manual operation.
It achieves automated leveling of the boards, improves leveling efficiency, reduces feeding time, and avoids board falling off and obstruction.
Smart Images
Figure CN224272783U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal shelf technology, specifically an automatic leveling device for metal shelf processing plates. Background Technology
[0002] Metal shelving is a storage device made of metal materials such as steel or aluminum. Made of metal, it boasts high strength and durability. Main types include light-duty shelving, medium-duty shelving, heavy-duty shelving, flow racks, cantilever racks, and mezzanine racks. Light-duty shelving typically has a load capacity of less than 500kg and is suitable for storing lightweight items; medium-duty shelving has a load capacity between 500 and 2000kg and is suitable for storing medium-weight items; heavy-duty shelving has a load capacity of over 2000kg and is suitable for storing heavier items.
[0003] Regarding the above and existing related technologies: In the production of metal shelves, sheet metal is required. Most sheet metal is prone to unevenness during storage or production. When using sheet metal, a leveling machine is needed to level it. Since most leveling machines lack auxiliary feeding mechanisms, workers need to manually handle the sheet metal in traditional operations, which affects the leveling efficiency. Therefore, to address the above problems, an automatic leveling device for sheet metal in metal shelf processing is proposed. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The automatic leveling device for metal shelf processing plates of this utility model includes a machine body and a pushing device. A drive motor and a reducer are fixedly connected to the surface of the machine body. The pushing device is located on one side of the machine body and includes a bracket. The bracket is located on one side of the machine body. Multiple guide rollers are rotatably connected to the inner surface of the bracket. Hydraulic rods are fixedly connected to both sides of the bracket. Push plates are fixedly connected to the side walls of two hydraulic rods. The push plates are located directly above the guide rollers. The push plates push the plates to move, and the plates drive the guide rollers to rotate. The guide rollers rotate on the inner surface of the bracket. By setting up the bracket, guide rollers, hydraulic rods and push plates, the plates can be pushed to move, and the operation of supporting the plates by hand can also be reduced.
[0006] Preferably, two limiting frames are fixedly connected to the upper surface of the bracket. The surface of the limiting frame is slidably connected to the inner wall of the push plate. When the push plate moves, the push plate slides on the surface of the limiting frame, and the limiting frame can support the push plate.
[0007] Preferably, a sliding hole is provided on the surface of the push plate near the limiting frame. The inner wall of the sliding hole of the push plate is slidably connected to the surface of the limiting frame. When the push plate moves, the push plate slides on the surface of the limiting frame through the sliding hole. The opening of the sliding hole facilitates the sliding of the push plate on the surface of the limiting frame.
[0008] Preferably, four clamping blocks are fixedly connected to the side wall of the body. The inner walls of two adjacent clamping blocks and the inner wall of the bracket are threadedly connected with fixing pins. When the bracket is inserted between the two clamping blocks, the fixing pins are rotated to the inner walls of the two clamping blocks and the bracket. The two clamping blocks and the fixing pins can restrict the position of the bracket.
[0009] Preferably, the surface of the clamping block is provided with an inclined surface, which guides the bracket. By providing the inclined surface, the bracket can be easily guided to the position between the two clamping blocks.
[0010] Preferably, a guide device is provided on one side of the support. The guide device includes a fixed frame, which is located on one side of the support. An inclined plate is fixedly connected to the surface of the fixed frame. Multiple support rollers are rotatably connected to the inner surface of the inclined plate. The support rollers rotate on the inner surface of the inclined plate on the fixed frame. By setting the fixed frame, the inclined plate and the support rollers, the height of the conveyor belt and the support can be filled.
[0011] Preferably, two side plates are fixedly connected to the upper surface of the inclined plate, and two support rods are fixedly connected to the surface of the fixed frame and the inclined plate. When the inclined plate is subjected to force, the force will be transmitted to the support rods. By setting the side plates, the situation of the plate falling off can be reduced.
[0012] The advantages of this utility model are:
[0013] 1. When the sheet material needs to be leveled, this utility model pushes the bracket to move its position. The bracket will contact the inclined surface of the clamping block, and the inclined surface will move the bracket to the position between the two clamping blocks. Then, the fixing pin is rotated to the inner wall of the two clamping blocks and the bracket. After the sheet material is conveyed to the surface of the guide roller by the conveyor belt, the hydraulic rod is activated to drive the push plate to move. The push plate pushes the sheet material to move. The sheet material moves on the surface of the guide roller, and the guide roller rotates on the inner surface of the bracket. When the push plate moves, it will slide on the surface of the limit frame through the sliding hole. By setting the entire device, the sheet material can be supported and pushed into the inner surface of the machine body. At the same time, it can save the feeding time and thus increase the leveling efficiency.
[0014] 2. When the conveyor belt transports the sheet material, the sheet material will move on the surface of the support roller. The support roller rotates on the inner surface of the inclined plate, and the sheet material will also move between the two side plates. When the sheet material moves to the surface of the guide roller, the force will be transmitted to the support rod on the fixed frame when the inclined plate is subjected to force. By setting the entire device, the height between the conveyor belt and the support can be filled, and the situation where the sheet material is blocked by the push plate can also be reduced. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 A three-dimensional structural diagram of the machine body in an automatic leveling device for metal shelf processing sheets;
[0017] Figure 2 In an automatic leveling device for metal shelf processing sheets Figure 1 A schematic diagram of the structure at point A;
[0018] Figure 3 This is a side view of the support structure in an automatic leveling device for metal shelf processing plates;
[0019] Figure 4 This is a side view of the main body of an automatic leveling device for metal shelf processing sheets.
[0020] Figure 5 In an automatic leveling device for metal shelf processing sheets Figure 4 A schematic diagram of the structure at point B.
[0021] In the diagram: 1. Machine body; 2. Drive motor; 3. Reducer; 4. Pushing device; 41. Bracket; 42. Guide roller; 43. Hydraulic rod; 44. Push plate; 45. Limiting frame; 46. Sliding hole; 47. Clamping block; 48. Fixing pin; 49. Inclined surface; 5. Guide device; 51. Fixing frame; 52. Inclined plate; 53. Support roller; 54. Side plate; 55. Support rod. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] Please see Figure 1-5As shown, an automatic leveling device for metal shelf processing includes a body 1 and a pushing device 4. A drive motor 2 and a reducer 3 are fixedly connected to the surface of the body 1. The pushing device 4 is located on one side of the body 1 and includes a bracket 41. The bracket 41 is located on one side of the body 1, and multiple guide rollers 42 are rotatably connected to the inner surface of the bracket 41. Hydraulic rods 43 are fixedly connected to both sides of the bracket 41, and push plates 44 are fixedly connected to the side walls of two hydraulic rods 43. The push plates 44 are located directly above the guide rollers 42. During operation, the sheet metal is placed on the surface of the guide rollers 42, and then the hydraulic rods 43 are activated to drive the push plates 44 to move. The push plates 44 push the sheet metal to move, and the sheet metal drives the guide rollers 42 to rotate. The guide rollers 42 rotate on the inner surface of the bracket 41. By setting up the bracket 41, guide rollers 42, hydraulic rods 43 and push plates 44, the sheet metal can be pushed to move, and the operation of supporting the sheet metal by hand can also be reduced.
[0024] Two limiting frames 45 are fixedly connected to the upper surface of the bracket 41. The surface of the limiting frame 45 is slidably connected to the inner wall of the push plate 44. During operation, the push plate 44 slides on the surface of the limiting frame 45, and the limiting frame 45 can support the push plate 44.
[0025] The push plate 44 has a sliding hole 46 on its surface near the limit frame 45. The inner wall of the sliding hole 46 of the push plate 44 is slidably connected to the surface of the limit frame 45. During operation, the push plate 44 slides on the surface of the limit frame 45 through the sliding hole 46. The opening of the sliding hole 46 facilitates the sliding of the push plate 44 on the surface of the limit frame 45.
[0026] Four clamping blocks 47 are fixedly connected to the side wall of the body 1. The inner walls of two clamping blocks 47 that are close to each other and the inner wall of the bracket 41 are threadedly connected to fixing pins 48. During operation, the fixing pins 48 are rotated to the inner walls of the two clamping blocks 47 and the bracket 41, and the two clamping blocks 47 and the fixing pins 48 can restrict the position of the bracket 41.
[0027] The surface of the clamping block 47 is provided with an inclined surface 49; during operation, the bracket 41 will contact the inclined surface 49, and the inclined surface 49 will guide the bracket 41. By providing the inclined surface 49, the bracket 41 can be easily guided to the position between the two clamping blocks 47.
[0028] A guide device 5 is provided on one side of the support 41. The guide device 5 includes a fixed frame 51, which is located on one side of the support 41. An inclined plate 52 is fixedly connected to the surface of the fixed frame 51, and multiple support rollers 53 are rotatably connected to the inner surface of the inclined plate 52. During operation, the sheet material will move on the surface of the support rollers 53, and the support rollers 53 will rotate on the inner surface of the inclined plate 52 on the fixed frame 51. By setting the fixed frame 51, the inclined plate 52 and the support rollers 53, the height of the conveyor belt and the support 41 can be filled.
[0029] Two side plates 54 are fixedly connected to the upper surface of the inclined plate 52, and two support rods 55 are fixedly connected to the surface of the fixing frame 51 and the inclined plate 52. During operation, the plate moves between the two side plates 54. When the inclined plate 52 is subjected to force, the force will be transmitted to the support rods 55. By setting the side plates 54, the possibility of the plate falling off can be reduced.
[0030] Working principle: When the sheet material needs to be leveled, push the bracket 41 to move its position. The bracket 41 will contact the inclined surface 49 of the clamping block 47. The inclined surface 49 moves the bracket 41 to the position between the two clamping blocks 47. Then, rotate the fixing pin 48 to the inner wall of the two clamping blocks 47 and the bracket 41. After the sheet material is conveyed to the surface of the guide roller 42 by the conveyor belt, activate the hydraulic rod 43 to drive the push plate 44 to move. The push plate 44 pushes the sheet material to move. The sheet material moves on the surface of the guide roller 42. The guide roller 42 rotates on the inner surface of the bracket 41. When the push plate 44 moves, it will slide on the surface of the limit frame 45 through the sliding hole 46. The device supports the sheet material and pushes it into the inner surface of the machine body 1, saving feeding time and increasing leveling efficiency. When the conveyor belt transports the sheet material, it moves on the surface of the support roller 53. The support roller 53 rotates on the inner surface of the inclined plate 52, and the sheet material also moves between the two side plates 54. When the sheet material moves to the surface of the guide roller 42, the force is transmitted to the support rod 55 on the fixed frame 51 when the inclined plate 52 is under force. The device can fill the height between the conveyor belt and the support 41, and also reduce the situation where the sheet material is blocked by the push plate 44.
[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An automatic leveling device for metal shelf processing plates, comprising a body (1) and a pushing device (4), wherein a drive motor (2) and a reducer (3) are fixedly connected to the surface of the body (1); characterized in that: The pushing device (4) is located on one side of the machine body (1). The pushing device (4) includes a bracket (41). The bracket (41) is located on one side of the machine body (1). Multiple guide rollers (42) are rotatably connected to the inner surface of the bracket (41). Hydraulic rods (43) are fixedly connected to both sides of the bracket (41). Push plates (44) are fixedly connected to the side walls of the two hydraulic rods (43). The push plates (44) are located directly above the guide rollers (42).
2. The automatic leveling device for metal shelf processing plates according to claim 1, characterized in that: Two limiting frames (45) are fixedly connected to the upper surface of the bracket (41), and the surface of the limiting frame (45) is slidably connected to the inner wall of the push plate (44).
3. The automatic leveling device for metal shelf processing plates according to claim 2, characterized in that: The push plate (44) has a sliding hole (46) on its surface near the limit frame (45), and the inner wall of the sliding hole (46) of the push plate (44) is slidably connected to the surface of the limit frame (45).
4. The automatic leveling device for metal shelf processing plates according to claim 1, characterized in that: The side wall of the body (1) is fixedly connected with four clamping blocks (47), and the inner walls of two clamping blocks (47) that are close to each other are threadedly connected with fixing pins (48).
5. The automatic leveling device for metal shelf processing plates according to claim 4, characterized in that: The surface of the clamp (47) is provided with an inclined surface (49).
6. The automatic leveling device for metal shelf processing plates according to claim 1, characterized in that: A guide device (5) is provided on one side of the bracket (41). The guide device (5) includes a fixed frame (51). The fixed frame (51) is located on one side of the bracket (41). An inclined plate (52) is fixedly connected to the surface of the fixed frame (51). A plurality of support rollers (53) are rotatably connected to the inner surface of the inclined plate (52).
7. The automatic leveling device for metal shelf processing plates according to claim 6, characterized in that: Two side plates (54) are fixedly connected to the upper surface of the inclined plate (52).
8. The automatic leveling device for metal shelf processing plates according to claim 7, characterized in that: The surfaces of the fixed frame (51) and the inclined plate (52) are fixedly connected to two support rods (55).